Metal surface rust removing equipment

By designing a metal surface rust removal device including a main mechanism, a grinding mechanism and a driving mechanism, the problem that existing equipment cannot be flexibly adjusted is solved, and automatic polishing and rust collection of pipes of different diameters is realized, which improves work efficiency and environmental protection effect.

CN222570307UActive Publication Date: 2025-03-07NANJING BEST METAL MATERIALS CO LTD
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Patent Information

Application Number
CN202421299310.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-03-07
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

Existing metal surface rust removal equipment cannot be flexibly adjusted according to the diameter of the pipe, resulting in the need to replace tools or adjust the equipment settings when facing pipes of different diameters, which increases operational difficulty and reduces work efficiency.

Method used

A metal surface rust removal device is designed, including a main mechanism, a grinding mechanism and a driving mechanism. By adjusting the positions of the grinding roller and the rotating roller under the interaction of the main mechanism, the grinding mechanism and the driving mechanism, the automatic clamping and rotational movement of the pipes are achieved, thereby adapting to polishing pipes of different diameters.

Benefits of technology

The equipment can be automatically adjusted according to the diameter of the pipe, which improves the flexibility and efficiency of polishing operations, reduces the difficulty of operation, and collects rust through negative pressure adsorption, avoids pollution to the external environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides metal surface rust removing equipment and relates to the technical field of rust removing, the metal surface rust removing equipment comprises a main body mechanism, a polishing mechanism is slidably embedded in the top of the main body mechanism, and a driving mechanism is fixedly connected to the side, close to the edge, of the top of the main body mechanism. According to the pipeline polishing device, under the interaction of the main body mechanism, the polishing mechanism and the driving mechanism, a group of polishing rollers and two rotating rollers are adjusted by the device, so that a pipeline can be clamped and fixed, and under the rotation of the two rotating rollers, the pipeline is kept to rotate and move forwards and is in contact with the group of polishing rollers in the process; the device can be automatically adjusted according to the diameter of the pipeline so as to meet the polishing requirements of pipelines of different sizes, the flexibility and efficiency of polishing operation are greatly improved, the operation difficulty is reduced, and great convenience is brought to pipeline maintenance and repair work.
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Description

Technical Field

[0001] The present application relates to the technical field of rust removal, and in particular to a device for removing rust from a metal surface. Background Art

[0002] Removing rust from metal surfaces is an important step in maintaining metal objects. Common methods include chemical rust removal, electrochemical rust removal, and sandblasting rust removal. Metal pipe rust polishing is an important component of this process, which involves removing rust from the metal surface and restoring its smoothness.

[0003] Since the diameter of the pipe may vary depending on the application scenario, a polishing device that can adaptively adjust to suit pipes of different diameters will greatly improve the convenience and efficiency of the work. However, most polishing devices on the market currently adopt a fixed design mode, which means that when facing pipes of different diameters, it may be necessary to replace different tools or adjust equipment settings, which not only increases the difficulty of operation, but also reduces work efficiency. These devices often cannot be flexibly adjusted according to the diameter of the pipe, thereby limiting their scope of application and polishing efficiency. Utility Model Content

[0004] The purpose of the present application is to solve the problem that the existing equipment has limitations in use due to the effective adjustment of the polishing range according to the diameter of the pipeline, and to propose a metal surface rust removal device.

[0005] In order to achieve the above-mentioned purpose, the present application adopts the following technical solution: a metal surface rust removal device, comprising a main body mechanism, a grinding mechanism is slidably embedded on the top of the main body mechanism, and a driving mechanism is fixedly connected to the top of the main body mechanism near the edge;

[0006] The driving mechanism includes a group of mounting seats, the tops of the group of mounting seats are provided with adjusting grooves, the inner surfaces of the group of adjusting grooves are slidably embedded with adjusting plates, one side of the outer walls of the group of mounting seats are fixedly connected to cylinders, the telescopic ends of the group of cylinders are fixedly connected to side plates, and one side of the outer walls of the two side plates is fixedly connected to one side of the outer walls of the two adjusting plates, one side of the outer walls of the group of mounting seats and one of the group of adjusting plates are fixedly connected to motor seats, the tops of the two motor seats are fixedly connected to driving motors, rotating rollers are movably inserted between the opposite sides of the group of mounting seats and the group of adjusting plates, and one side of the outer walls of the two rotating rollers is fixedly connected to the rotating ends of the two driving motors.

[0007] Preferably, the grinding mechanism includes a group of sliders, an adjustment frame is fixedly connected between the tops of the group of sliders, a group of driving grooves are preset inside the adjustment frame, and a driving rod is movably inserted into the inner surface wall of the group of driving grooves.

[0008] Preferably, two anchor rod locking assemblies are fixedly connected to the outer wall of the adjustment frame, and the unlocking ends of the two anchor rod locking assemblies are fixedly connected to one side of the outer wall of the driving rod.

[0009] Preferably, the outer walls of the two driving rods are fixedly sleeved with a linkage plate, an adjustment rod is movably inserted between the opposite sides of the two linkage plates, and the outer walls of the adjustment rods are fixedly sleeved with three grinding rollers.

[0010] Preferably, the main body mechanism includes a main body box, a group of sliding grooves are opened at the bottom of the inner wall of the main body box, two groups of negative pressure fan plates are arranged inside the main body box, and two supporting bases are fixedly connected to the bottom of the main body box.

[0011] Preferably, outer walls of a group of the sliding blocks are slidably embedded in the sliding grooves, and the top of the main box is fixedly connected to the bottom of a group of mounting seats near the edge.

[0012] In the present application, the device adjusts a group of grinding rollers and two rotating rollers with each other under the interaction of the main mechanism, the grinding mechanism and the driving mechanism, so that the pipeline can be clamped and fixed, and the pipeline is kept rotating and moving forward under the rotation of the two rotating rollers. During this process, it contacts a group of grinding rollers to complete the grinding treatment of rust on the outer wall of the pipeline. The device can automatically adjust according to the diameter of the pipeline to meet the polishing requirements of pipelines of different sizes, which will greatly improve the flexibility and efficiency of the polishing operation, reduce the difficulty of operation, and bring great convenience to pipeline maintenance and repair work.

[0013] In the present application, through the interaction of the main mechanism, the grinding mechanism and the driving mechanism, the device collects the rust on the pipeline by negative pressure adsorption after processing the rust on the pipeline, thereby avoiding the problem of pollution to the external environment.

[0014] In the present application, through the interaction of the main mechanism, the grinding mechanism and the driving mechanism, the device automatically polishes the equipment, reduces manual intervention and improves the degree of automation of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 A main structural stereogram of a metal surface rust removal device is proposed for this application;

[0016] Figure 2 A three-dimensional diagram of the main mechanism of a metal surface rust removal device is proposed for this application;

[0017] Figure 3 A three-dimensional exploded diagram of a grinding mechanism in a metal surface rust removal device is proposed for this application;

[0018] Figure 4 A three-dimensional exploded diagram of a driving mechanism in a metal surface rust removal device is proposed for this application.

[0019] Legend: 1. Main body; 101. Main box; 102. Sliding slot; 103. Negative pressure fan plate; 104. Support base; 2. Grinding mechanism; 201. Sliding block; 202. Adjusting frame; 203. Drive slot; 204. Drive rod; 205. Anchor rod locking assembly; 206. Linkage plate; 207. Adjusting rod; 208. Grinding roller; 3. Driving mechanism; 301. Mounting seat; 302. Adjusting slot; 303. Adjusting plate; 304. Cylinder; 305. Side plate; 306. Motor seat; 307. Drive motor; 308. Rotating roller. DETAILED DESCRIPTION

[0020] In order to more clearly understand the above-mentioned purposes, features and advantages of the present application, the present application is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0021] In the following description, many specific details are set forth to facilitate a full understanding of the present application. However, the present application may also be implemented in other ways different from those described herein. Therefore, the present application is not limited to the specific embodiments of the following disclosure.

[0022] Embodiment 1, as Figure 1-Figure 4 As shown, the present application provides a metal surface rust removal device, including a main body mechanism 1, a grinding mechanism 2 is slidably embedded on the top of the main body mechanism 1, and a driving mechanism 3 is fixedly connected to the top of the main body mechanism 1 near the edge;

[0023] The driving mechanism 3 includes a group of mounting seats 301, the tops of the group of mounting seats 301 are all provided with adjustment grooves 302, the inner surfaces of the group of adjustment grooves 302 are all slidably embedded with adjustment plates 303, one side of the outer wall of the group of mounting seats 301 is fixedly connected with a cylinder 304, the telescopic ends of the group of cylinders 304 are fixedly connected with side plates 305, and one side of the outer wall of the two side plates 305 is fixedly connected to one side of the outer wall of the two adjustment plates 303, one side of the outer wall of the group of mounting seats 301 and one of the group of adjustment plates 303 is fixedly connected with a motor seat 306, the tops of the two motor seats 306 are fixedly connected with a driving motor 307, a rotating roller 308 is movably inserted between the opposite sides of the group of mounting seats 301 and the group of adjustment plates 303, and one side of the outer wall of the two rotating rollers 308 is fixedly connected to the rotating ends of the two driving motors 307.

[0024] The effect achieved by the entire embodiment 1 is that, first, when a set of mounting seats 301 are in a fixed state, the two cylinders 304 are energized, and their output ends can push the side plates 305 fixed to the top ends to move up and down. Because the side plates 305 are fixedly connected to the adjustment plates 303, when the adjustment plates 303 are embedded and moved inside the adjustment grooves 302, the distance between the two rotating rollers 308 can be adjusted.

[0025] Embodiment 2, as Figure 2-Figure 4 As shown, the grinding mechanism 2 includes a group of sliders 201, and an adjusting frame 202 is fixedly connected between the tops of the group of sliders 201. A group of driving grooves 203 are preset inside the adjusting frame 202. The inner surface wall of the group of driving grooves 203 is movably inserted with a driving rod 204. The outer surface wall of the adjusting frame 202 is fixedly connected with two anchor rod locking assemblies 205, and the unlocking ends of the two anchor rod locking assemblies 205 are fixedly connected to one side of the outer wall of the driving rod 204. The outer surfaces of the two driving rods 204 are fixedly sleeved with a linkage plate 206. The two linkage plates 206 An adjusting rod 207 is movably inserted between the opposite sides, and three grinding rollers 208 are fixedly sleeved on the outer wall of the adjusting rod 207. The main body mechanism 1 includes a main body box 101. A group of sliding grooves 102 are opened at the bottom of the inner wall of the main body box 101. Two groups of negative pressure fan plates 103 are arranged inside the main body box 101. Two supporting bases 104 are fixedly connected to the bottom of the main body box 101. The outer walls of a group of sliders 201 are slidably embedded in the sliding grooves 102. The top of the main body box 101 is fixedly connected to the bottom of a group of mounting seats 301 near the edge.

[0026] The effect achieved by the entire embodiment 2 is that, first, when the two driving rods 204 rotate respectively inside the driving groove 203, and this rotation can be locked by the anchor rod locking assembly 205, so as to maintain the driving rod 204 and the components fixed thereto after rotation, thereby making preliminary preparations for polishing the outer wall of the pipeline.

[0027] First, when the equipment is in use, the pipe is first placed inside the two settings, and by pushing the grinding mechanism 2 as a whole, the two sliders 201 at the bottom are slidably embedded in the sliding groove 102, so that the grinding mechanism 2 can be longitudinally adjusted on the top of the main box 101. When adjusting the grinding mechanism 2, the two cylinders 304 are started, and the output ends thereof can push the side plates 305 fixed to the top to move up and down. Because the side plates 305 are fixedly connected to the adjustment plate 303, when the adjustment plate 303 is embedded and moved inside the adjustment groove 302, the distance between the two rotating rollers 308 can be adjusted. After adjusting both the grinding mechanism 2 and the driving mechanism 3, the three grinding rollers 208 and the two rotating rollers 308 can be kept close to the surface of the pipe to be processed. The two driving motors 307 are in contact with the wall, and then when the two driving motors 307 are powered on, their output ends can respectively drive the two rotating rollers 308 to rotate inward, and this rotation can push the pipeline forward. In the process of the pipeline moving forward, the pipeline is kept in contact with the three grinding rollers 208 to achieve the grinding treatment of the pipeline, and the degree of grinding of the three grinding rollers 208 from left to right gradually decreases, thereby improving the grinding efficiency of the rust, and the rust powder pulled down by grinding will generate an inward adsorption force when the two negative pressure fan plates 103 at the bottom are powered on, thereby keeping the rust powder falling on the top of the two negative pressure fan plates 103, and the two negative pressure fan plates 103 are set to an inwardly inclined state, which can collect the ground rust powder inside the main box 101 to prevent it from floating outward and causing pollution to the external working environment.

[0028] The above is only a preferred embodiment of the present application and does not constitute any other form of limitation to the present application. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present application without departing from the content of the technical solution of the present application still falls within the protection scope of the technical solution of the present application.

Claims

1. A metal surface rust removal device, characterized in that: It comprises a main body mechanism (1), a grinding mechanism (2) and a driving mechanism (3); the grinding mechanism (2) is slidably embedded in the top of the main body mechanism (1); and the driving mechanism (3) is fixedly connected to one side of the top of the main body mechanism (1) close to the edge; The driving mechanism (3) comprises a group of mounting seats (301), each of the tops of the mounting seats (301) is provided with an adjusting groove (302), each of the inner surface walls of the adjusting groove (302) is slidably embedded with an adjusting plate (303), each of the outer walls of the mounting seats (301) is fixedly connected to a cylinder (304), each of the telescopic ends of the cylinder (304) is fixedly connected to a side plate (305), and each of the outer walls of the two side plates (305) is connected to the outer surfaces of the two adjusting plates (303). One side of the wall is fixedly connected, one side of the outer wall of one of the mounting seats (301) and the adjusting plates (303) is fixedly connected with a motor seat (306), the tops of the two motor seats (306) are fixedly connected with a driving motor (307), a rotating roller (308) is movably inserted between the opposite sides of the mounting seats (301) and the adjusting plates (303), and one side of the outer wall of the two rotating rollers (308) is fixedly connected with the rotating ends of the two driving motors (307).

2. The metal surface rust removal device according to claim 1, characterized in that: The grinding mechanism (2) comprises a group of sliders (201), the tops of the group of sliders (201) are fixedly connected with an adjustment frame (202), the inside of the adjustment frame (202) is preset with a group of driving grooves (203), and the inner surface walls of the group of driving grooves (203) are all movably inserted with driving rods (204).

3. The metal surface rust removal device according to claim 2, characterized in that: Two anchor rod locking assemblies (205) are fixedly connected to the outer wall of the adjustment frame (202), and the unlocking ends of the two anchor rod locking assemblies (205) are fixedly connected to one side of the outer wall of the driving rod (204).

4. The metal surface rust removal device according to claim 3, characterized in that: The outer walls of the two driving rods (204) are fixedly sleeved with a linkage plate (206), an adjustment rod (207) is movably inserted between the opposite sides of the two linkage plates (206), and the outer walls of the adjustment rods (207) are fixedly sleeved with three grinding rollers (208).

5. The metal surface rust removal device according to claim 4, characterized in that: The main body mechanism (1) comprises a main body box (101), a group of sliding grooves (102) are provided at the bottom of the inner wall of the main body box (101), two groups of negative pressure fan plates (103) are arranged inside the main body box (101), and two supporting bases (104) are fixedly connected to the bottom of the main body box (101).

6. The metal surface rust removal device according to claim 5, characterized in that: The outer walls of a group of the sliding blocks (201) are all slidably embedded in the interior of the sliding groove (102), and the top of the main box (101) is fixedly connected to the bottom of a group of mounting seats (301) near the edge.