Quick combined clamping device

By designing a fast-combining clamping device, the problem of the inability to control clamping force in the prior art is solved by using the cooperation of the pneumatic cylinder and the arc-shaped clamping block, and precise clamping and efficient processing of the flange are achieved.

CN222570459UActive Publication Date: 2025-03-07WUXI AICHI TECH CO LTD
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Patent Information

Application Number
CN202420313151.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-20
Publication Date
2025-03-07
Estimated Expiration
2034-02-20

AI Technical Summary

Technical Problem

The existing clamping device for flange processing cannot control the clamping force, resulting in poor clamping and fixing effect or flange damage.

Method used

A quick combination clamping device is designed, through the pneumatic cylinder, the arc-shaped clamping block and the arc-shaped anti-contact block are driven to move closer to each other, and the spring and electrode sheet are used to cooperate to achieve precise clamping and clamping force control of the flange.

Benefits of technology

It realizes effective clamping and fixing of the flange, and accurately controls the clamping force to avoid falling off or damage of the flange, facilitates subsequent processing operations in precise positions, and improves processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of clamping equipment for flange plate machining, and particularly relates to a rapid combined clamping device which comprises a base. A rotating disc is rotationally installed on the base through a bearing seat in a matched mode, a fixing disc is fixedly connected to the rotating disc, three T-shaped grooves are formed in the fixing disc, T-shaped sliding blocks are installed in the three T-shaped grooves in a sliding mode, an arc-shaped clamping block is fixedly connected to the top end of each T-shaped sliding block, and an installation groove is formed in each arc-shaped clamping block. An arc-shaped abutting block is slidably mounted in each mounting groove. Two springs are fixedly connected between the arc-shaped abutting blocks and the inner walls of the mounting grooves. When the device is used for clamping and fixing a flange plate, the flange plate can be effectively clamped and fixed, meanwhile, the clamping force of the arc-shaped abutting block on the flange plate can be accurately controlled, the flange plate can be prevented from being damaged while the flange plate clamping effect is guaranteed, and follow-up precise position machining operation on the flange plate is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of clamping equipment for flange processing, in particular to a quick combined clamping device. Background Art

[0002] Flange, also known as flange flange or flange, needs to be fixed with a clamping device during flange processing to facilitate precise processing. The clamping device is a device used to fix the processing object during the mechanical manufacturing process.

[0003] The existing clamping device for flange processing is generally composed of a driving mechanism and a clamping block. When the flange is clamped and fixed, the driving mechanism drives multiple clamping blocks to move closer to each other until multiple clamping blocks are in contact with the outer wall of the flange, so that the flange can be clamped and fixed.

[0004] The existing clamping device for flange processing cannot control the size of the clamping force on the flange, which may easily cause the clamping force on the flange to be too small or too large. Too small a clamping force will lead to poor clamping and fixing effect of the flange, which may easily cause the flange to fall off. Too large a clamping force will cause the flange to be subjected to excessive clamping force, which may easily cause damage to the flange. Therefore, a quick combination clamping device is proposed to address the above problems. Utility Model Content

[0005] In order to make up for the deficiencies of the prior art and solve the problems raised by the above-mentioned background technology, the utility model proposes a quick combined clamping device.

[0006] The technical solution adopted by the utility model to solve its technical problems is: a quick combined clamping device described in the utility model comprises a base; support columns are welded on the four corners of the bottom of the base, a turntable is rotatably installed on the base through a bearing seat, and a fixed plate is fixedly connected to the turntable, and the fixed plate is provided with three T-slots, and T-shaped sliders are slidably installed in the three T-slots, and an arc-shaped clamping block is fixedly connected to the top of each T-shaped slider, and an installation groove is provided in each arc-shaped clamping block, and an arc-shaped resistance block is slidably installed in each installation groove. Two springs are fixedly connected between the arc-shaped resistance block and the inner wall of the installation groove, a first electrode sheet is fixedly connected to the inner wall of the installation groove, and a second electrode sheet is fixedly connected to the side wall of the arc-shaped resistance block, and three fixed seats are fixedly connected to the turntable, and a pneumatic cylinder is installed on each fixed seat, and the action end of each pneumatic cylinder is equipped with a pneumatic rod The end of each pneumatic rod is fixed to the T-shaped slider. When the flange is clamped and fixed, the flange to be processed is placed on the fixed plate, and the pneumatic cylinder is started to make the pneumatic rod push the T-shaped slider to move, thereby driving the three arc-shaped clamping blocks to move closer to each other, and the three arc-shaped contact blocks also move closer to each other until the three arc-shaped contact blocks all contact the outer wall of the flange. The spring will be compressed by force, thereby causing the arc-shaped contact block to drive the second electrode sheet to move closer to the first electrode sheet. When the second electrode sheet contacts the first electrode sheet, the indicator light turns on, thereby promptly reminding the operator to stop the pneumatic cylinder, thereby effectively clamping and fixing the flange, and accurately controlling the clamping force of the arc-shaped contact block on the flange. While ensuring the clamping effect of the flange, it can also avoid damage to the flange, which is convenient for subsequent precise positioning processing of the flange.

[0007] Preferably, an indicator light is installed on the turntable, and the indicator light is arranged next to the fixed plate. The indicator light, the first electrode sheet and the second electrode sheet are electrically connected. When the flange is clamped and fixed, the indicator light, the first electrode sheet and the second electrode sheet cooperate with each other to promptly remind the operator to stop the operation of the pneumatic cylinder, thereby accurately controlling the clamping force of the arc-shaped resistance block on the flange, avoiding the occurrence of too small or too large clamping force on the flange.

[0008] Preferably, a driven gear ring is mounted on the outer circumferential surface of the bearing seat, and the driven gear ring is arranged between the base and the turntable, an electric motor is installed at the bottom of the base, the output and end of the motor are connected with a rotating shaft, and the top of the rotating shaft is arranged through the base, and a driving gear is mounted on the top of the rotating shaft, and the driving gear and the driven gear ring are meshed with each other. After the flange is clamped and fixed, when the flange is processed, the motor is started to make the driving gear drive the driven gear ring to mesh and rotate, thereby driving the clamped flange to rotate, so that the flange can be processed at different positions through one clamping, thereby greatly improving the processing efficiency.

[0009] The utility model is beneficial in that:

[0010] 1. When the flange is clamped and fixed, the flange to be processed is placed on the fixed plate, and the pneumatic cylinder is started, so that the pneumatic rod drives the three arc-shaped clamping blocks to move closer to each other, and the three arc-shaped contact blocks also move closer to each other until the three arc-shaped contact blocks all contact the outer wall of the flange. The spring will be compressed by force, and then the arc-shaped contact block drives the second electrode sheet to move closer to the first electrode sheet. When the second electrode sheet contacts the first electrode sheet, the indicator light turns on, so that the operator can be reminded to stop the pneumatic cylinder in time, so that the flange can be effectively clamped and fixed, and the clamping force of the arc-shaped contact block on the flange can be accurately controlled. While ensuring the clamping effect of the flange, it can also avoid damage to the flange, which is convenient for subsequent precise position processing of the flange;

[0011] 2. After the flange of the utility model is clamped and fixed, when the flange is processed, the motor is started to make the driving gear drive the driven gear ring to mesh and rotate, thereby driving the clamped flange to rotate, so that the flange can be processed at different positions through one clamping, thereby greatly improving the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0013] Figure 1 It is a schematic diagram of the overall three-dimensional structure from a top view;

[0014] Figure 2 It is a schematic diagram of the three-dimensional structure of the fixed plate from top view;

[0015] Figure 3 It is a schematic diagram of the three-dimensional structure of the clamping drive mechanism;

[0016] Figure 4 It is a schematic diagram of the cross-sectional three-dimensional structure of the arc-shaped clamping block;

[0017] Figure 5 It is a schematic diagram of the three-dimensional structure of the rotating mechanism.

[0018] In the figure: 1. base; 2. support column; 3. turntable; 4. fixed plate; 5. T-slot; 6. T-slider; 7. arc-shaped clamping block; 8. mounting groove; 9. spring; 10. arc-shaped resistance block; 11. first electrode sheet; 12. second electrode sheet; 13. fixed seat; 14. pneumatic cylinder; 15. pneumatic rod; 16. indicator light; 17. driven gear ring; 18. motor; 19. driving gear. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figure 1-4As shown, a quick assembly clamping device comprises a base 1; support columns 2 are welded at the four corners of the bottom of the base 1, a turntable 3 is rotatably mounted on the base 1 through a bearing seat, a fixed plate 4 is fixedly connected to the turntable 3, three T-shaped slots 5 are provided on the fixed plate 4, three T-shaped slots 5 are slidably mounted with T-shaped sliders 6, the top of each T-shaped slider 6 is fixedly connected with an arc-shaped clamping block 7, each arc-shaped clamping block 7 is provided with an installation slot 8, and each installation slot 8 is slidably mounted with an arc-shaped abutment block 10. Two springs 9 are fixedly connected between the contact block 10 and the inner wall of the mounting groove 8, a first electrode sheet 11 is fixedly connected to the inner wall of the mounting groove 8, a second electrode sheet 12 is fixedly connected to the side wall of the arc-shaped contact block 10, an indicator light 16 is installed on the turntable 3, and the indicator light 16 is arranged beside the fixed disk 4, and the indicator light 16, the first electrode sheet 11 and the second electrode sheet 12 are electrically connected, and three fixed seats 13 are fixedly connected to the turntable 3, each fixed seat 13 is installed with a pneumatic cylinder 14, and the action end of each pneumatic cylinder 14 Each of the pneumatic rods 15 is equipped with a pneumatic rod 15, and the end of each pneumatic rod 15 is fixed to the T-shaped slider 6; when the flange is clamped and fixed, the flange to be processed is placed on the fixed plate 4, and the pneumatic cylinder 14 is started, so that the pneumatic rod 15 pushes the T-shaped slider 6 to move along the T-shaped groove 5, thereby driving the three arc-shaped clamping blocks 7 to move closer to each other, and the three arc-shaped contact blocks 10 also move closer to each other, until the three arc-shaped contact blocks 10 all contact the outer wall of the flange, the spring 9 will be compressed by force, so that the arc The abutment block 10 drives the second electrode sheet 12 to approach the first electrode sheet 11. When the second electrode sheet 12 contacts the first electrode sheet 11, the indicator light 16 lights up, thereby promptly reminding the operator to stop the operation of the pneumatic cylinder 14. This allows the flange to be effectively clamped and fixed while accurately controlling the clamping force of the arc-shaped abutment block 10 on the flange. While ensuring the clamping effect of the flange, it can also prevent the flange from being damaged, facilitating subsequent precise positioning processing of the flange.

[0021] See also Figure 5 As shown, a driven gear ring 17 is mounted on the outer circumferential surface of the bearing seat, and the driven gear ring 17 is arranged between the base 1 and the turntable 3. A motor 18 is installed at the bottom of the base 1. The output and end of the motor 18 are connected with a rotating shaft, and the top of the rotating shaft is arranged through the base 1. A driving gear 19 is mounted on the top of the rotating shaft, and the driving gear 19 and the driven gear ring 17 are meshed with each other. After the flange is clamped and fixed, when the flange is processed, the motor 18 is started to make the rotating shaft drive the driving gear 19 to rotate, and then the driven gear ring 17 is meshed and rotated, so that the clamped flange can be driven to rotate, so that the flange can be processed at different positions through one clamping, thereby greatly improving the processing efficiency.

[0022] Working principle: Since the existing clamping device for flange processing cannot control the size of the clamping force on the flange, it is easy to cause the clamping force on the flange to be too small or too large. Too small clamping force will lead to poor clamping and fixing effect of the flange, which may easily cause the flange to fall off. Too large clamping force will cause the flange to be subjected to excessive clamping force, which may easily cause damage to the flange. Therefore, a quick combination clamping device is proposed to address the above problems. When clamping and fixing the flange, the flange to be processed is placed on the fixed plate 4, and the pneumatic cylinder 14 is started, so that the pneumatic rod 15 pushes the T-shaped slider 6 to move along the T-shaped groove 5, thereby driving the three arc-shaped clamping blocks 7 to move closer to each other, and the three arc-shaped contact blocks 10 also move closer to each other, until the three arc-shaped contact blocks 10 all contact the outer wall of the flange, the spring 9 will be compressed by force, thereby causing the arc-shaped contact block 10 to drive the first The second electrode sheet 12 is close to the first electrode sheet 11. When the second electrode sheet 12 contacts the first electrode sheet 11, the indicator light 16 becomes bright, so that the operator can be reminded in time to stop the operation of the pneumatic cylinder 14, so that the flange can be effectively clamped and fixed, and the clamping force of the arc-shaped contact block 10 on the flange can be accurately controlled. While ensuring the clamping effect of the flange, it can also avoid damage to the flange, which is convenient for subsequent precise position processing of the flange; after the flange is clamped and fixed, when the flange is processed, the motor 18 is started, so that the rotating shaft drives the driving gear 19 to rotate, and then the driven gear ring 17 also meshes and rotates, so that the clamped flange can be driven to rotate, so that the flange can be processed at different positions through one clamping, thereby greatly improving the processing efficiency.

[0023] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0024] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. A quick assembly clamping device, characterized in that: The invention comprises a base (1); support columns (2) are welded at the four corners of the bottom of the base (1); a turntable (3) is rotatably mounted on the base (1) through a bearing seat; a fixed plate (4) is fixedly connected to the turntable (3); three T-shaped slots (5) are provided on the fixed plate (4); a T-shaped slider (6) is slidably mounted in each of the three T-shaped slots (5); an arc-shaped clamping block (7) is fixedly connected to the top of each T-shaped slider (6); a mounting slot (8) is provided in each of the arc-shaped clamping blocks (7); an arc-shaped abutting block (10) is slidably mounted in each of the mounting slots (8); two springs (9) are fixedly connected between the arc-shaped abutting block (10) and the inner wall of the mounting slot (8); a first electrode sheet (11) is fixedly connected to the inner wall of the mounting slot (8); and a second electrode sheet (12) is fixedly connected to the side wall of the arc-shaped abutting block (10).

2. A quick assembly clamping device according to claim 1, characterized in that: An indicator light (16) is installed on the rotating disk (3), and the indicator light (16) is arranged beside the fixed disk (4), and the indicator light (16), the first electrode sheet (11) and the second electrode sheet (12) are electrically connected.

3. A quick assembly clamping device according to claim 1, characterized in that: The turntable (3) is fixedly connected to three fixing seats (13), each fixing seat (13) is mounted with a pneumatic cylinder (14), the action end of each pneumatic cylinder (14) is equipped with a pneumatic rod (15), and the end of each pneumatic rod (15) is fixedly connected to a T-shaped slider (6).

4. A quick assembly clamping device according to claim 1, characterized in that: A driven gear ring (17) is sleeved on the outer circumferential surface of the bearing seat, and the driven gear ring (17) is arranged between the base (1) and the rotating disk (3).

5. A quick assembly clamping device according to claim 1, characterized in that: An electric motor (18) is installed at the bottom of the base (1); an output end of the electric motor (18) is connected to a rotating shaft, and a top end of the rotating shaft is disposed through the base (1).

6. A quick assembly clamping device according to claim 5, characterized in that: A driving gear (19) is mounted on the top end of the rotating shaft, and the driving gear (19) and the driven gear ring (17) are meshed with each other.