Disassembling tool special for membrane module end plate

By designing a special disassembly tool for the end plate of ultrafiltration membrane module, the problem of excessive disassembly and easy damage is solved, and the lossless and rapid disassembly of the end plate is achieved.

CN222570578UActive Publication Date: 2025-03-07CNSIG JILANTAI CHLOR-ALKALI CHEM CO LTD +1
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Patent Information

Application Number
CN202420456901.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-08
Publication Date
2025-03-07
Estimated Expiration
2034-03-08

AI Technical Summary

Technical Problem

When installing and replacing ultrafiltration membrane components, the disassembly of the end plate is time-consuming, resulting in hindering the installation and replacement progress and the risk of damaging the positioning bolts and end plates.

Method used

A special removal tool for end plates of membrane modules is designed, including a U-frame, pulling screw, connecting head and double-head stud. Through the synergy of these components, the lossless removal of end plates is achieved.

Benefits of technology

This tool makes the disassembly of the end plate simple and fast, avoids the problem of damaging the positioning bolts and end plates, and achieves the purpose of lossless disassembly.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a special dismounting tool for an end plate of a membrane module. The special dismounting tool comprises a U-shaped frame, a drawing screw rod, a connector and a double-end stud, a threaded hole is formed in one end of the connector, and a first through hole is formed in the other end of the connector; an external thread is arranged in the middle of the drawing screw rod, a second through hole is formed in a transverse rod of the U-shaped frame in a penetrating mode, a nut is fixed to the position, outside the U-shaped frame, of the second through hole in the transverse rod, the end of the drawing screw rod sequentially penetrates through the nut and the second through hole to stretch into the first through hole of the connector, and the connector is connected with the drawing screw rod through an anti-disengaging pin. The drawing screw rod is in threaded connection with the nut; the threaded hole of the connector is in threaded connection with one end of the double-end stud, and the other end of the double-end stud is in threaded connection with the liquid inlet hole of the end plate.
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Description

Technical field:

[0001] The utility model relates to the technical field of end plate disassembly, in particular to a special disassembly tool for an end plate of a membrane assembly. Background technology:

[0002] Ultrafiltration membrane is an artificial permeable membrane used in the ultrafiltration process. It is generally made of polymer materials such as cellulose acetate, cellulose acetate ester, polyethylene, polysulfone and polyamide. It is generally pre-made into various types of membrane components such as tubular, plate, roll, capillary, etc., and then multiple components are assembled together for use to increase the filtration area.

[0003] When installing and replacing the ultrafiltration membrane assembly, you need to first remove the end plates at both ends of the membrane shell. There are 3 positioning bolts on the end plates. When disassembling, first unscrew the 3 positioning bolts and remove the retaining ring; then screw the 3 positioning bolts into the positioning holes, use a crowbar to pry the positioning bolts and remove the end plates. Because the positioning bolts are small in diameter and long in length, the removal process takes a lot of time, which seriously restricts the progress of installation and replacement and makes it difficult to remove the end plates. Utility model content:

[0004] The utility model aims to provide a special disassembly tool for an end plate of a membrane assembly.

[0005] The purpose of the utility model is implemented by the following technical scheme: a special disassembly tool for the end plate of a membrane assembly, which comprises a U-shaped frame, a drawing screw, a connecting head and a stud; one end of the connecting head is provided with a threaded hole, and the other end of the connecting head is provided with a first through hole; the middle part of the drawing screw is provided with an external thread, and a second through hole is penetrated through the cross bar of the U-shaped frame, and a nut is fixed at the second through hole on the cross bar outside the U-shaped frame, and the end of the drawing screw passes through the nut and the second through hole in turn and extends into the first through hole of the connecting head, the connecting head is connected to the drawing screw by an anti-drop pin, and the drawing screw is threadedly connected to the nut; the threaded hole of the connecting head is threadedly connected to one end of the stud, and the other end of the stud is threadedly connected to the liquid inlet hole of the end plate.

[0006] Preferably, the drawing screw adopts a bolt, the rod of the bolt passes through the nut and the second through hole in sequence and is placed in the U-shaped frame, the end of the rod of the bolt is set to be a cylinder matching the first through hole of the connecting head, and a slot is opened circumferentially on the outer surface of the cylinder; the anti-slip pin is threaded on the inner wall of the first through hole of the connecting head, and the end of the anti-slip pin is clamped in the slot.

[0007] Preferably, the U-shaped frame includes the cross bar and the vertical bar, and two vertical bars are fixedly connected to both ends of the cross bar, respectively, and the two vertical bars are arranged on the same side of the cross bar.

[0008] Advantages of the utility model: The utility model is provided with a U-shaped frame, a pulling screw, a connecting head and a stud. The bottom end of the vertical rod of the U-shaped frame is abutted against the end face of the membrane tube of the membrane assembly, and the end of the stud is screwed into the liquid inlet hole of the end plate. The screwing length is 10-15mm. The bolt is turned counterclockwise with a wrench until the end plate of the membrane assembly is pulled out. Compared with using a crowbar to pry the positioning bolt, the operation is simple, there is no problem of damaging the positioning bolt and the end plate, and the purpose of non-destructive disassembly can be achieved. Description of the drawings:

[0009] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creativity and labor.

[0010] Figure 1 It is a structural schematic diagram of the utility model.

[0011] Figure 2 It is a structural schematic diagram of the connector of the utility model after being longitudinally cut open.

[0012] Figure 3 yes Figure 2 Partial schematic diagram of A in the figure.

[0013] The components in the accompanying drawings are marked as follows: U-shaped frame 1, cross bar 1.1, second through hole 1.1.1, vertical bar 1.2, drawing screw 2, cylinder 2.1, slot 2.1.1, connector 3, threaded hole 3.1, first through hole 3.2, stud 4, anti-drop pin 5, nut 6, membrane assembly 7, end plate 7.1. Specific implementation method:

[0014] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0015] like Figure 1-Figure 3 As shown, a special disassembly tool for the membrane assembly end plate includes a U-shaped frame 1, a drawing screw 2, a connecting head 3 and a stud 4;

[0016] The U-shaped frame 1 comprises a cross bar 1.1 and a vertical bar 1.2, both of which are made of square steel with a length of 250 mm and a cross section of 100 mm*100 mm. Two vertical bars 1.2 are fixedly connected to the two ends of the cross bar 1.1, respectively. The two vertical bars 1.2 are arranged on the same side of the cross bar 1.1, and the vertical bars 1.2 play a supporting role; a second through hole 1.1.1 is penetrated through the cross bar 1.1 of the U-shaped frame 1, and a nut 6 is fixed at the second through hole 1.1.1 on the cross bar 1.1 outside the U-shaped frame 1; the length of the connector 3 is 30 mm and the diameter is 35 mm. A threaded hole 3.1 is provided at one end of the connector 3, and the diameter of the threaded hole 3.1 is 25 mm and the depth is 10 mm. A first through hole 3.2 is provided at the other end of the connector 3, and the diameter of the first through hole 3.2 is 12.5 mm and the depth is 15 mm. The connector 3 mainly plays a connecting role;

[0017] The drawing screw 2 adopts a bolt of M16*150mm, and the rod of the bolt passes through the nut 6 and the second through hole 1.1.1 in sequence and extends into the first through hole 3.2 of the connecting head 3. The drawing screw 2 is screwed with the nut 6, and screwing the bolt can make it move relative to the U-shaped frame 1. The end of the rod of the bolt in the first through hole 3.2 is set as a cylinder 2.1 matching the first through hole 3.2 of the connecting head 3, and a groove 2.1.1 is opened on the outer surface of the cylinder 2.1 along the circumferential direction; the cylinder 2.1 of the bolt extends into the first through hole 3.2 of the connecting head 3. Hole 3.2; an anti-dropout pin 5 is threaded on the inner wall of the first through hole 3.2 of the connecting head 3, and the end of the anti-dropout pin 5 is clamped in the clamping groove 2.1.1; the threaded hole 3.1 of the connecting head 3 is threadedly connected with one end of the stud 4, the length of the stud 4 is 70mm, and the diameter is 25mm, the other end of the stud 4 is threadedly connected with the liquid inlet hole of the end plate 7.1, one end of the connecting head 3 is threadedly connected with the stud 4, and the other end of the connecting head 3 is connected to the drawing screw 2 through the anti-dropout pin 5, so as to facilitate the replacement of the connecting head 3.

[0018] Installation and use process: First, make the end of the bolt pass through the nut 6 and the second through hole 1.1.1 in sequence and place it in the U-shaped frame 1, and then draw the lead screw 2 and the nut 6 to be screwed together;

[0019] Second, the cylinder 2.1 of the bolt shank is inserted into the first through hole 3.2 of the connector 3, and the anti-dropout pin 5 is screwed through the side wall of the first through hole 3.2, so that the end of the anti-dropout pin 5 is clamped in the clamping groove 2.1.1;

[0020] Third, screw one end of the stud 4 into the threaded hole 3.1 of the connector 3;

[0021] Fourth, remove the positioning bolts on the end plate 7.1 of the membrane assembly 7;

[0022] Fifth, place the bottom end of the vertical rod 1.2 of the U-shaped frame 1 against the end surface of the membrane tube of the membrane assembly 7, and screw the other end of the stud 4 into the liquid inlet hole of the end plate 7.1, with the screwing length of 10-15mm;

[0023] Sixth, use a wrench to turn the bolt counterclockwise until the end plate 7.1 of the membrane assembly 7 is pulled out, thereby achieving the purpose of non-destructive disassembly.

[0024] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A special disassembly tool for membrane module end plate, characterized in that: It includes a U-shaped frame, a drawing screw, a connecting head and a stud; one end of the connecting head is provided with a threaded hole, and the other end of the connecting head is provided with a first through hole; the middle part of the drawing screw is provided with an external thread, and a second through hole is penetrated through the cross bar of the U-shaped frame, and a nut is fixed at the second through hole on the cross bar outside the U-shaped frame, and the end of the drawing screw passes through the nut and the second through hole in sequence and extends into the first through hole of the connecting head, the connecting head is connected to the drawing screw by an anti-drop pin, and the drawing screw is screwed to the nut; the threaded hole of the connecting head is threadedly connected to one end of the stud, and the other end of the stud is threadedly connected to the liquid inlet hole of the end plate.

2. A membrane module end plate special disassembly tool according to claim 1, characterized in that: The drawing screw adopts a bolt, and the rod of the bolt passes through the nut and the second through hole in sequence and is placed in the U-shaped frame. The end of the rod of the bolt is set as a cylinder matching the first through hole of the connecting head, and a groove is opened along the circumferential direction on the outer surface of the cylinder; the anti-slip pin is threaded on the inner wall of the first through hole of the connecting head, and the end of the anti-slip pin is clamped in the groove.

3. A membrane module end plate special disassembly tool according to claim 1 or 2, characterized in that: The U-shaped frame comprises the cross bar and the vertical bar. Two vertical bars are fixedly connected to both ends of the cross bar respectively, and the two vertical bars are arranged on the same side of the cross bar.