Pouring ferry vehicle for autoclaved aerated concrete equipment
By designing a conveniently disassembled guide roller mechanism and a high-impact buffer mechanism, the problems of complex structure and insufficient buffering of the existing casting shuttle truck are solved, and the stability and service life of the equipment are improved.
Patent Information
- Application Number
- CN202421257537.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-04
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-06-04
AI Technical Summary
The existing casting shuttle truck has a complex structure, and it is difficult to disassemble and replace the steel wheel bearings after they are damaged. The buffering mechanism is simple and cannot effectively reduce the impact force.
A casting shuttle truck for autoclaved aerated concrete equipment is designed, using a conveniently disassembled roller mechanism and a high-impact buffer mechanism. The buffering support for the mounting platform is achieved through the cooperation of the cylinder and the air box.
It realizes convenient disassembly and efficient buffering of guide rollers, ensures the stability and service life of the equipment, and solves the problems of complex structure and insufficient buffering in the prior art.
Smart Images

Figure CN222571176U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of concrete processing, in particular to a pouring ferry vehicle used for autoclaved aerated concrete equipment. Background Art
[0002] Autoclaved aerated concrete blocks are porous silicate blocks made by adding aluminum powder as an aerating agent to the ingredients of calcium and silicon materials, mixing with water, pouring and molding, gas expansion, pre-curing and cutting, and then curing with high-pressure steam. The pouring shuttle car is a device in the aeration production line that transfers the mold car after pouring to the pre-curing kiln. It can be mainly used for firing fly ash bricks. It is easy to operate. The speed regulator adopts synchronous frequency conversion speed regulation, and the operation is stable and accurate.
[0003] In the production process of autoclaved aerated concrete blocks, a casting shuttle is required. The existing casting shuttle has a structure in which steel wheels connected to respective reducers are provided on the left and right sides of the lower flat frame, and the rotating shaft of the steel wheel is directly extended from the rotating shaft of the reducer. The disadvantage is that it is quite difficult to disassemble and replace the bearing of the steel wheel after it is damaged; and the buffer mechanism of the existing casting shuttle is relatively simple, and the pressure reduction effect on the impact force is relatively low. Utility Model Content
[0004] The utility model aims to provide a pouring shuttle for autoclaved aerated concrete equipment, which has the advantages of a conveniently disassembled guide roller mechanism, convenient maintenance and a high-impact buffer mechanism to ensure stability, thereby solving the problems in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a pouring shuttle car for autoclaved aerated concrete equipment, comprising a car body, an assembly plate and a carrying platform, a groove is provided in the middle of the upper end surface of the car body, and a built-in box is fixed in the middle of the inner part of the groove, cylinders are distributed in an array inside the built-in box, and gas boxes are evenly distributed on both sides of the inner part of the groove, the carrying platform is located at the upper end opening of the groove, a connecting plate is fixed in the middle of the lower end surface of the carrying platform, and the connecting plate is slidably inserted into the inner side of the upper end opening of the built-in box, a rotating shaft is equidistantly installed inside the car body, side grooves are provided on both sides of the car body, and docking shafts are equidistantly installed in the side grooves, the assembly plate is installed in the side grooves, guide rollers are equidistantly installed on the assembly plate, and the guide rollers are connected to the docking shafts.
[0006] When using a pouring shuttle car for autoclaved aerated concrete equipment in the technical solution, the carrying platform is placed at the opening of the groove, the connecting plate is slidably inserted into the upper end opening of the built-in box, so that the lower end surface of the connecting plate is connected to the top of the cylinder, the assembly plate is docked with the side groove, the guide roller on the assembly plate is docked with the docking shaft in the side groove, and then the assembly plate is fixed and installed by fixing bolts. When in use, the guide rollers on the assembly plates on both sides of the device are docked with the track to make it run in the track, the built-in motor of the vehicle body is started to drive the rotating shaft to rotate, the rotating shaft drives the guide roller to rotate through the docking shaft, and the guide roller rotates on the track to realize the operation of the device, and the concrete container is installed on the carrying platform. When concrete is injected into the container, the weight borne by the carrying platform increases, and the cylinder is contracted by pressing down to allow the internal air to be introduced into the air box through the duct, the air pressure in the air box increases, and the air pressure in the cylinder is simultaneously increased, so that the descent resistance is increased, which plays a buffering support role for the carrying platform.
[0007] Preferably, the gas box is connected to the corresponding cylinder through a conduit, and the upper end of the cylinder is connected to the lower end surface of the connecting plate. The gas in the cylinder is introduced into the gas box through the conduit.
[0008] Preferably, both sides of the upper opening of the groove are designed to be sloped, and both sides of the lower end surface of the carrying platform are adapted to the slope. By adapting the carrying platform to the slope, when the carrying platform descends to the moving height, it is blocked by the slope to avoid damage to the internal air box.
[0009] Preferably, the rotating shaft passes through the built-in box, and the rotating shaft, the air box and the air cylinder are staggered, and the rotating shaft, the guide roller and the docking shaft correspond to each other. The staggered distribution makes the rotating shaft distribution reasonable to avoid mutual influence.
[0010] Preferably, a docking groove is provided on the rear side of the guide roller, and the guide roller is rotatably mounted on the assembly plate via a bearing. The guide roller is rotated by the bearing, and the docking groove connection is convenient.
[0011] Preferably, the two ends of the rotating shaft are respectively connected to corresponding docking shafts, and the docking shafts are adapted to the docking grooves at the rear side of the guide roller. The rotating shaft drives the docking shaft to rotate, and the docking shaft drives the guide roller to rotate.
[0012] Preferably, the assembly plate is adapted to the side groove, and the upper end of the assembly plate is mounted on the vehicle body by fixing bolts. The assembly plate can be detachably mounted by fixing bolts, which is convenient for maintenance.
[0013] Preferably, the length of the mounting platform is the same as the length of the vehicle body. The same length ensures overall fit and aesthetics.
[0014] Compared with the prior art, the beneficial effects of the utility model are as follows: the operator starts the device through an external control device after the external power supply is connected, the carrying platform is placed at the opening of the groove, the connecting plate is slidably inserted into the upper end opening of the built-in box, so that the lower end surface of the connecting plate is connected to the top of the cylinder, the assembly plate is docked with the side groove, the guide roller on the assembly plate is docked with the docking shaft in the side groove, and then the assembly plate is fixed and installed by fixing bolts. When in use, the guide rollers on the assembly plates on both sides of the device are docked with the track to make it run in the track, the built-in motor of the vehicle body is started to drive the rotating shaft to rotate, and the rotating shaft drives the guide rollers through the docking shaft The roller rotates, and the guide roller rotates on the track to realize the operation of the device. The concrete container is installed on the carrying platform. When concrete is injected into the container, the weight of the carrying platform increases, and the cylinder is contracted by pressing down to introduce the internal air into the air box through the duct. The air pressure in the air box increases, and the air pressure in the cylinder is increased synchronously, which increases the resistance to descent and plays a buffering support for the carrying platform. The device has a simple structure and is easy to operate. The synchronous installation of multiple guide rollers on one side is completed through the convenient assembly plate, which is convenient for disassembly and maintenance. At the same time, the added buffer mechanism ensures the service life of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the vehicle body structure of the utility model;
[0017] Figure 3 This is a schematic diagram of the assembly plate structure of the utility model;
[0018] Figure 4 It is a schematic diagram of the structure of the carrying platform of the utility model.
[0019] In the figure: 1. Car body; 2. Assembly plate; 3. Fixing bolts; 4. Guide rollers; 5. Carrying platform; 6. Built-in box; 7. Groove; 8. Side groove; 9. Docking shaft; 10. Rotating shaft; 11. Air box; 12. Cylinder; 13. Conduit; 14. Connecting plate. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] Embodiment 1
[0022] See also Figures 1 to 4The utility model provides an embodiment: a pouring shuttle vehicle for autoclaved aerated concrete equipment, comprising a vehicle body 1, an assembly plate 2 and a loading platform 5, a groove 7 is opened in the middle of the upper end surface of the vehicle body 1, and a built-in box 6 is fixed in the middle of the inner part of the groove 7, cylinders 12 are distributed in the internal array of the built-in box 6, and gas boxes 11 are evenly distributed on both sides of the inner part of the groove 7, the loading platform 5 is located at the upper end opening of the groove 7, a connecting plate 14 is fixed in the middle of the lower end surface of the loading platform 5, and the connecting plate 14 is slidably inserted into the inner side of the upper end opening of the built-in box 6.
[0023] Furthermore,
[0024] The gas box 11 is connected to the corresponding cylinder 12 through a conduit 13 , the upper end of the cylinder 12 is connected to the lower end surface of the connecting plate 14 , and the gas in the cylinder 12 is introduced into the gas box 11 through the conduit 13 .
[0025] Furthermore,
[0026] Both sides of the upper opening of the groove 7 are designed to be sloped, and both sides of the lower end surface of the carrying platform 5 are adapted to the slope. By adapting the carrying platform 5 to the slope, when the carrying platform 5 descends to the moving height, it is blocked by the slope to avoid damage to the internal air box 11.
[0027] Furthermore,
[0028] The rotating shaft 10 passes through the built-in box 6, and the rotating shaft 10, the air box 11 and the cylinder 12 are staggered. The rotating shaft 10, the guide roller 4 and the docking shaft 9 correspond to each other. The staggered distribution makes the rotating shaft 10 reasonably distributed to avoid mutual influence.
[0029] Embodiment 2
[0030] See also Figures 1 to 4 The utility model provides an embodiment: a pouring shuttle car for autoclaved aerated concrete equipment, comprising a car body 1, an assembly plate 2 and a loading platform 5, wherein a rotating shaft 10 is equidistantly installed inside the car body 1 for rotation, side grooves 8 are provided on both sides of the car body 1, and docking shafts 9 are equidistantly installed in the side grooves 8 for rotation, the assembly plate 2 is installed in the side grooves 8, guide rollers 4 are equidistantly installed on the assembly plate 2, and the guide rollers 4 are connected to the docking shafts 9.
[0031] Furthermore,
[0032] A docking groove is provided at the rear side of the guide roller 4, and the guide roller 4 is rotatably mounted on the assembly plate 2 via a bearing. The guide roller 4 is rotated via the bearing, and the docking groove connection is facilitated at the same time.
[0033] Furthermore,
[0034] Both ends of the rotating shaft 10 are connected to corresponding docking shafts 9 respectively. The docking shaft 9 is matched with the docking groove at the rear side of the guide roller 4. The rotating shaft 10 drives the docking shaft 9 to rotate, and the docking shaft 9 drives the guide roller 4 to rotate.
[0035] Furthermore,
[0036] The assembly plate 2 is matched with the side groove 8, and the upper end of the assembly plate 2 is mounted on the vehicle body 1 by means of fixing bolts 3. The fixing bolts 3 enable the assembly plate 2 to be detachably mounted, which is convenient for maintenance.
[0037] Furthermore,
[0038] The length of the mounting platform 5 is the same as that of the vehicle body 1 , and the same length ensures overall fit and aesthetics.
[0039] During operation of the utility model, the external power supply is used, and the operator starts the device through the external control device, places the carrying platform 5 at the opening of the groove 7, and the connecting plate 14 is slidably inserted into the upper end opening of the built-in box 6, so that the lower end surface of the connecting plate 14 is connected to the top of the cylinder 12, and the assembly plate 2 is docked with the side groove 8, and the guide roller 4 on the assembly plate 2 is docked with the docking shaft 9 in the side groove 8, and then the assembly plate 2 is fixedly installed by the fixing bolts 3. When in use, the guide rollers 4 on the assembly plates 2 on both sides of the device are docked with the track so that it can run in the track, and the built-in motor of the vehicle body 1 is started to drive the rotating shaft 10 to rotate, and the rotating shaft 10 drives the guide roller 4 to rotate through the docking shaft 9, and the guide roller 4 rotates on the track to realize the operation of the device, and the concrete container is installed on the carrying platform 5. When concrete is injected into the container, the carrying platform 5 bears an increase in weight, and the cylinder 12 is contracted by pressing down to allow the internal air to be introduced into the air box 11 through the conduit 13, and the air pressure in the air box 11 increases, and the air pressure in the cylinder 12 increases synchronously, so that the downward resistance increases, which plays a buffering support for the carrying platform 5.
[0040] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A pouring shuttle vehicle for autoclaved aerated concrete equipment, comprising a vehicle body (1), an assembly plate (2) and a loading platform (5), characterized in that: A groove (7) is provided in the middle of the upper end surface of the vehicle body (1), and a built-in box (6) is fixed in the middle of the groove (7). Cylinders (12) are arranged in an array inside the built-in box (6). Air boxes (11) are evenly distributed on both sides of the groove (7). The mounting platform (5) is located at the upper end opening of the groove (7). A connecting plate (14) is fixed in the middle of the lower end surface of the mounting platform (5), and the connecting plate (14) is slidably inserted into the inner side of the upper end opening of the built-in box (6). A rotating shaft (10) is equidistantly installed in the vehicle body (1). Side grooves (8) are provided on both sides of the vehicle body (1), and docking shafts (9) are equidistantly installed in the side grooves (8). The assembly plate (2) is installed in the side grooves (8), and guide rollers (4) are equidistantly installed on the assembly plate (2), and the guide rollers (4) are connected to the docking shafts (9).
2. A pouring shuttle vehicle for autoclaved aerated concrete equipment according to claim 1, characterized in that: The air box (11) is connected to the corresponding cylinder (12) through a conduit (13), and the upper end of the cylinder (12) is connected to the lower end surface of the connecting plate (14).
3. A pouring shuttle vehicle for autoclaved aerated concrete equipment according to claim 1, characterized in that: Both sides of the upper opening of the groove (7) are designed to be sloped, and both sides of the lower end surface of the carrying platform (5) are adapted to the slopes.
4. A pouring shuttle vehicle for autoclaved aerated concrete equipment according to claim 1, characterized in that: The rotating shaft (10) passes through the built-in box (6), and the rotating shaft (10) is staggered with the air box (11) and the air cylinder (12). The rotating shaft (10), the guide roller (4) and the docking shaft (9) correspond to each other.
5. A pouring shuttle vehicle for autoclaved aerated concrete equipment according to claim 4, characterized in that: A docking groove is provided on the rear side of the guide roller (4), and the guide roller (4) is rotatably mounted on the assembly plate (2) via a bearing.
6. A pouring shuttle vehicle for autoclaved aerated concrete equipment according to claim 5, characterized in that: The two ends of the rotating shaft (10) are respectively connected to corresponding docking shafts (9), and the docking shafts (9) are adapted to the docking grooves at the rear side of the guide roller (4).
7. A pouring shuttle vehicle for autoclaved aerated concrete equipment according to claim 1, characterized in that: The assembly plate (2) is matched with the side groove (8), and the upper end of the assembly plate (2) is mounted on the vehicle body (1) via fixing bolts (3).
8. The pouring shuttle vehicle for autoclaved aerated concrete equipment according to claim 1, characterized in that: The length of the mounting platform (5) is the same as the length of the vehicle body (1).