Widened fork arm carrier device and forklift

By designing widened forklift devices and forklifts, the problems of low efficiency and low control accuracy when handling aluminum ingots in the forklift in the prior art are solved, efficient and accurate handling of aluminum ingots are achieved, and safety is improved.

CN222574247UActive Publication Date: 2025-03-07ANHUI HELI CO LTD
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Patent Information

Application Number
CN202421239505.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-03-07
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

The existing forward-moving AGV forklifts have low handling efficiency and low control accuracy when handling aluminum ingots, which cannot meet the precise control needs of aluminum ingots handling.

Method used

A widened cargo fork rack device is designed, including a fork rack assembly, a cross beam and a cargo fork. The relative distance of the cargo fork is greater than the relative distance between the left and right legs of the forklift, and when the bottom of the cargo fork comes into contact with the ground, the height of the cross beam is higher than the cargo leg. In addition, a first groove is provided on the fork to improve the pickup control accuracy, a load sensor is used to prevent the goods from sliding off, and a cargo status and environment are monitored through the fork tip sensor.

Benefits of technology

By widening the fork frame assembly and beam, multiple aluminum ingots are transported simultaneously, significantly improving work efficiency; the grooves and sensor systems on the forks improve precise control and safety of goods, avoiding the risk of cargo slipping and collision.

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Abstract

The embodiment of the utility model provides a widened fork arm carrier device and a forklift, and belongs to the technical field of cargo transportation. The fork arm carrier device comprises a fork arm carrier assembly used for being connected with a forklift; the cross beam is arranged at the bottom of the fork frame assembly and is fixedly connected with the fork frame assembly; the pallet forks are connected with the fork frame assembly and the cross beam, the relative distance between the pallet forks arranged on the two sides of the cross beam is larger than the relative distance between a left vehicle leg and a right vehicle leg of the forklift, and under the condition that the bottoms of the pallet forks make contact with the ground, the height of the cross beam is larger than that of the vehicle legs. According to the aluminum ingot conveying device, a plurality of aluminum ingots can be conveyed at the same time, the working efficiency is greatly improved, the control precision of goods taking of the pallet fork is improved, the situation that goods slip backwards due to the fact that the pallet fork inclines backwards can be prevented, and the state of the goods and the surrounding environment of the pallet fork are monitored in the aluminum ingot conveying process.
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Description

Technical Field

[0001] The utility model relates to the technical field of cargo transportation, in particular to a widened cargo fork frame device and a forklift. Background Art

[0002] In daily production and life, forklifts are often used for loading and unloading, stacking and short-distance transportation of goods. They are widely used in specific areas such as factory plants, tourist attractions and amusement parks. In high-bay warehouses, the carrying capacity and handling efficiency of forklifts are crucial. Due to the height and space limitations in the warehouse, reach forklifts are usually used to transport goods.

[0003] In aluminum production, most of the raw materials used are aluminum ingots. Factories generally need to transport aluminum ingots for a long time and frequently. The existing forward-moving AGV forklifts have limited width, and the number of aluminum ingots that can be transported each time is small, resulting in low work efficiency. In addition, the precise control range of the fork's up and down movements is limited, and the standard fork end face cannot meet the precise control requirements for aluminum ingot transportation. Utility Model Content

[0004] The embodiment of the utility model provides a widened fork frame device and a forklift, which solves the problems of low handling efficiency and low control accuracy when the forklift transports goods.

[0005] In order to achieve the above-mentioned object, the utility model provides a widened fork frame device on one hand, and the fork frame device comprises:

[0006] A fork frame assembly, used for connection with a forklift;

[0007] A crossbeam, disposed at the bottom of the fork frame assembly and fixedly connected to the fork frame assembly;

[0008] The forks are connected to the fork frame assembly and the crossbeam, and the relative distance between the forks arranged on both sides of the crossbeam is greater than the relative distance between the left and right legs of the forklift. When the bottom of the forks is in contact with the ground, the height of the crossbeam is higher than the legs.

[0009] Optionally, the fork comprises:

[0010] a vertical arm, the vertical arm being connected to the cross beam and the fork frame assembly, the vertical arm;

[0011] A horizontal arm is connected to the vertical arm, and a first groove is provided on the opposite side of the horizontal arm of the same group of forks for positioning the goods placed on the forks.

[0012] Optionally, the fork assembly comprises:

[0013] A front frame connected to the forklift;

[0014] The rear frame is arranged on an end of the front frame away from the crossbeam.

[0015] Optionally, the fork frame device includes a plurality of limit plates, which are arranged on the cross beam and located on both sides of the fork for fixing the fork, and the same limit plate is shared by two adjacent vertical arms in different groups.

[0016] Optionally, a first screw hole is provided on the limiting plate, and a corresponding second screw hole is provided on the crossbeam, and the first screw hole and the second screw hole are connected by screws.

[0017] Optionally, the fork frame device comprises:

[0018] A load sensor bracket is arranged at the bottom of the cross beam and located on the inner side of the vehicle leg, and the bottom of the load sensor bracket is arranged at the same height as the bottom of the fork;

[0019] The load sensor is arranged on a side of the load sensor bracket away from the forklift and is located at the bottom of the load sensor bracket.

[0020] Optionally, the fork frame device further includes:

[0021] A fork tip sensor bracket is arranged on a side of the horizontal arm away from the first groove and located at an end of the horizontal arm away from the vertical arm;

[0022] a fork tip sensor, arranged on the fork tip sensor bracket;

[0023] The fork tip sensor guard plate is arranged above the fork tip sensor bracket.

[0024] On the other hand, the utility model provides a forklift, which comprises a forklift body and any one of the fork frame devices described above.

[0025] Through the above technical scheme, the utility model provides a widened fork frame device and a fork, which includes a fork frame assembly, a crossbeam and a fork. The fork frame assembly is used to connect with a forklift. The crossbeam is arranged at the bottom of the fork frame assembly and is fixedly connected to the fork frame assembly. The fork is connected to the fork frame assembly and the crossbeam, and the relative distance between the forks arranged on both sides of the crossbeam is greater than the relative distance between the left and right legs of the forklift, and when the bottom of the fork is in contact with the ground, the height of the crossbeam is higher than the legs. Compared with the prior art, the utility model greatly improves the work efficiency by widening the length of the fork frame assembly and the crossbeam to carry multiple aluminum ingots at the same time, improves the control accuracy of the fork picking up goods by arranging a first groove on the fork, prevents the aluminum ingots from sliding backwards due to the backward tilt of the fork by using a load sensor, and realizes the monitoring of the cargo status and the surrounding environment of the fork by using a fork tip sensor.

[0026] Other features and advantages of the embodiments of the present invention will be described in detail in the subsequent specific implementation section. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] The accompanying drawings are used to provide a further understanding of the embodiments of the present utility model and constitute a part of the specification. Together with the following specific implementations, they are used to explain the embodiments of the present utility model, but do not constitute a limitation on the embodiments of the present utility model. In the accompanying drawings:

[0028] Figure 1 is a schematic diagram of a fork carriage device according to an embodiment of the utility model;

[0029] Figure 2 is a side view of a fork carriage device according to an embodiment of the utility model;

[0030] Figure 3 is a schematic diagram of a fork according to an embodiment of the utility model;

[0031] Figure 4 is a schematic diagram of a front frame according to an embodiment of the utility model;

[0032] Figure 5 is a schematic diagram of a rear frame according to an embodiment of the utility model;

[0033] Figure 6 is a schematic diagram of a partial structure of a fork frame device according to an embodiment of the utility model;

[0034] Figure 7 is a front view of a fork carriage device according to an embodiment of the utility model;

[0035] Figure 8 is a schematic diagram of a load sensor according to an embodiment of the present utility model;

[0036] Fig. 9 is a schematic diagram of a fork tip sensor according to one embodiment of the present utility model;

[0037] Fig.10 is a schematic diagram of a fork tip sensor bracket according to one embodiment of the utility model;

[0038] Fig.11 It is a schematic diagram of a fork tip sensor guard according to one embodiment of the present utility model.

[0039] Description of Reference Numerals

[0040] 1. Fork frame assembly 2. Crossbeam

[0041] 3. Fork 4. Vertical arm

[0042] 5. Horizontal arm 6. First groove

[0043] 7. Front rack 8. Rear rack

[0044] 9. Limiting plate 10. Load sensor bracket

[0045] 11. Load sensor 12. Fork tip sensor bracket

[0046] 13. Fork tip sensor 14. Fork tip sensor guard DETAILED DESCRIPTION

[0047] The specific implementation of the present invention is described in detail below in conjunction with the accompanying drawings. It should be understood that the specific implementation described here is only used to illustrate and explain the present invention, and is not used to limit the present invention.

[0048] In the embodiments of the present invention, unless otherwise specified, directional words such as "up, down, top, bottom" are usually used with reference to the directions shown in the drawings or are used to describe the relative positional relationships of components in the vertical, perpendicular or gravity direction.

[0049] In addition, if there are descriptions involving "first", "second", etc. in the implementation of the utility model, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various implementations can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the utility model.

[0050] Figure 1 is a schematic diagram of a fork frame device according to an embodiment of the utility model, Figure 2 It is a side view of a fork frame device according to an embodiment of the utility model. In the figure, the fork frame device includes a fork frame assembly 1, a crossbeam 2 and a fork 3. Among them, the fork frame assembly 1 is used to connect with a forklift. The crossbeam 2 is arranged at the bottom of the fork frame assembly 1 and is fixedly connected to the fork frame assembly 1. The fork 3 is connected to the fork frame assembly 1 and the crossbeam 2, and the relative distance between the forks 3 arranged on both sides of the crossbeam 2 is greater than the relative distance between the left and right legs of the forklift, and when the bottom of the fork 3 is in contact with the ground, the height of the crossbeam 2 is higher than the legs. In the prior art, the width of the fork frame assembly 1 and the crossbeam 2 is narrow and smaller than the distance between the left and right legs of the forklift, and the forklift can only carry a small number of aluminum ingots. The crossbeam 2 moves up and down in a vertical plane, and even if it drops to the same level as the legs, it will not contact and collide with the legs. In order to carry multiple aluminum ingots at the same time and greatly improve work efficiency, the utility model widens the length of the fork frame assembly 1 and the crossbeam 2. The relative distance between the forks 3 on both sides of the crossbeam 2 is greater than the relative distance between the left and right legs of the forklift. The length of the crossbeam 2 is greater than the distance between the legs. When the crossbeam 2 is lowered, it is easy to collide with the legs. In order to avoid this situation, the utility model further raises the fork frame assembly 1 and the crossbeam 2. The height of the crossbeam 2 is higher than the legs. When the bottom of the fork 3 is in contact with the ground, the fork frame assembly 1 and the crossbeam 2 are always raised a certain distance in advance.

[0051] In this embodiment, the specific structure of the fork 3 can be various structures known to those skilled in the art, provided that the fork can pick up the cargo. In one example of the present invention, the fork 3 can include a vertical arm 4 and a horizontal arm 5. Figure 3As shown, the vertical arm 4 is connected to the crossbeam 2 and the fork frame assembly 1, and the horizontal arm 5 is connected to the vertical arm 4. Since the precise control range of the fork 3 up and down movement is limited, the end face of the standard fork 3 may not meet the precise control of the aluminum ingot handling. Considering the special structural dimensions of the aluminum ingot, the bottom of the aluminum ingot presents a step surface shape with a small step height, and the first groove 6 is provided on the opposite side of the horizontal arm 5 of the same set of forks 3. The first groove 6 is effectively fitted with the bottom of the aluminum ingot, positioning the aluminum ingot placed on the fork 3, and improving the control accuracy of the fork 3 picking up the goods.

[0052] In this embodiment, the specific structure of the fork assembly 1 can be various ones known to those skilled in the art. In one example of the present utility model, Figure 4 , Figure 5 and Figure 6 As shown, the fork frame assembly 1 may include a front frame 7 and a rear frame 8. The front frame 7 is connected to the forklift, and the rear frame 8 is arranged on an end of the front frame 7 away from the cross beam 2.

[0053] During the process of transporting aluminum ingots, the fork 3 is prone to shaking and displacement, causing the aluminum ingot to fall off. Therefore, in this embodiment, the fork frame device may further include a limit plate 9. Specifically, Figure 7 As shown in the figure, the limit plate 9 is arranged on the cross beam 2 and located on both sides of the fork 3, and is used to fix the fork 3, and the same limit plate 9 is shared between two adjacent vertical arms 4 of different groups. As for the number of the limit plates 9, under the premise of fixing the fork 3, it can be a plurality known to those skilled in the art. In one example of the present utility model, the number of the limit plates 9 can be 7.

[0054] In this embodiment, the fixing method of the limit plate 9 and the cross beam 2 can be various known to those skilled in the art. In one example of the present utility model, the limit plate 9 and the cross beam 2 can be connected by screws. The limit plate 9 is provided with a first screw hole, and the cross beam 2 is provided with a corresponding second screw hole. The first screw hole and the second screw hole are connected by screws. The limit plate 9 is fixed to the cross beam 2 by screws, and the operation is simple and convenient.

[0055] In this embodiment, the specific structure of the fork frame device can be various known to those skilled in the art. In one example of the present utility model, in order to prevent the aluminum ingot from sliding backward due to the backward tilt of the fork 3, as shown in FIG. Figure 8As shown, the fork frame assembly 1 includes a load sensor bracket 10 and a load sensor 11. The load sensor bracket 10 is arranged at the bottom of the crossbeam 2 and is located on the inner side of the vehicle leg. The bottom of the load sensor bracket 10 is set at the same height as the bottom of the fork 3. The load sensor 11 is arranged on the side of the load sensor bracket 10 away from the forklift and is located at the bottom of the load sensor bracket 10. When the aluminum ingot slides backward due to the backward tilt of the fork 3, the load sensor 11 is installed on the load sensor bracket 10, and the electrical signal received by the load sensor 11 is transmitted to the AGV forklift, so as to quickly control the tilt angle of the fork 3 to avoid the risk of the aluminum ingot sliding backward.

[0056] In this embodiment, the specific structure of the fork frame device can be any known one in the art. Considering the need to monitor the front end of the fork 3 in real time to avoid collision and ensure safe handling, in a preferred example of the present invention, Fig. 9 , Fig.10 and Fig.11 As shown, the fork frame assembly 1 also includes a fork tip sensor bracket 12 and a fork tip sensor 13. The fork tip sensor bracket 12 is arranged on the side of the horizontal arm 5 away from the first groove 6, and is located at the end of the horizontal arm 5 away from the vertical arm 4, and the fork tip sensor 13 is arranged on the fork tip sensor bracket 12. When an obstacle appears in front of the fork 3 during the transportation of aluminum ingots, the fork tip sensor 13 will transmit an electrical signal to the AGV forklift to monitor the front end of the fork 3 according to whether there is an obstacle in front of the fork 3. In addition, in order to protect the fork tip from being damaged by collision with foreign objects, the fork frame assembly 1 also includes a fork tip sensor guard plate 14. The fork tip sensor guard plate 14 is arranged above the fork tip sensor bracket 12, which increases the service life of the fork tip sensor 13.

[0057] On the other hand, the utility model provides a forklift, which includes a forklift body and any one of the fork frame devices described above.

[0058] Through the above technical scheme, the utility model provides a widened fork frame device and a fork, which includes a fork frame assembly, a crossbeam and a fork. The fork frame assembly is used to connect with a forklift. The crossbeam is arranged at the bottom of the fork frame assembly and is fixedly connected to the fork frame assembly. The fork is connected to the fork frame assembly and the crossbeam, and the relative distance between the forks arranged on both sides of the crossbeam is greater than the relative distance between the left and right legs of the forklift, and when the bottom of the fork is in contact with the ground, the height of the crossbeam is higher than the legs. Compared with the prior art, the utility model greatly improves the work efficiency by widening the length of the fork frame assembly and the crossbeam to carry multiple aluminum ingots at the same time, improves the control accuracy of the fork picking up goods by arranging a first groove on the fork, prevents the aluminum ingots from sliding backwards due to the backward tilt of the fork by using a load sensor, and realizes the monitoring of the cargo status and the surrounding environment of the fork by using a fork tip sensor.

[0059] The optional implementation modes of the utility model examples are described in detail above in conjunction with the accompanying drawings. However, the implementation modes of the utility model are not limited to the specific details in the above implementation modes. Within the technical concept of the implementation modes of the utility model, various simple modifications can be made to the technical solutions of the implementation modes of the utility model. These simple modifications all belong to the protection scope of the implementation modes of the utility model.

[0060] It should also be noted that the various specific technical features described in the above specific embodiments can be combined in any suitable manner without contradiction. In order to avoid unnecessary repetition, the various possible combinations of the embodiments of the present utility model will not be described separately.

[0061] In addition, various different embodiments of the present invention may be arbitrarily combined, and as long as they do not violate the concept of the present invention, they should also be regarded as the contents disclosed in the embodiments of the present invention.

Claims

1. A widened fork frame device, characterized in that: The fork frame device comprises: A fork frame assembly, used for connection with a forklift; A crossbeam, disposed at the bottom of the fork frame assembly and fixedly connected to the fork frame assembly; The forks are connected to the fork frame assembly and the crossbeam, and the relative distance between the forks arranged on both sides of the crossbeam is greater than the relative distance between the left and right legs of the forklift. When the bottom of the forks is in contact with the ground, the height of the crossbeam is higher than the legs.

2. The fork carriage device according to claim 1, characterized in that: The fork comprises: a vertical arm, the vertical arm being connected to the cross beam and the fork frame assembly, the vertical arm; A horizontal arm is connected to the vertical arm, and a first groove is provided on the opposite side of the horizontal arm of the same group of forks for positioning the goods placed on the forks.

3. The fork carriage device according to claim 1, characterized in that: The fork frame assembly comprises: A front frame connected to the forklift; The rear frame is arranged on an end of the front frame away from the crossbeam.

4. The fork carriage device according to claim 2, characterized in that: The fork frame device includes a plurality of limit plates, which are arranged on the cross beam and located on both sides of the fork for fixing the fork, and the same limit plate is shared by two adjacent vertical arms in different groups.

5. The fork carriage device according to claim 4, characterized in that: The limiting plate is provided with a first screw hole, and the crossbeam is provided with a corresponding second screw hole, and the first screw hole and the second screw hole are connected by screws.

6. The fork carriage device according to claim 1, characterized in that: The fork frame device comprises: A load sensor bracket is arranged at the bottom of the cross beam and located on the inner side of the vehicle leg, and the bottom of the load sensor bracket is arranged at the same height as the bottom of the fork; The load sensor is arranged on a side of the load sensor bracket away from the forklift and is located at the bottom of the load sensor bracket.

7. The fork carriage device according to claim 2, characterized in that: The fork frame device also includes: A fork tip sensor bracket is arranged on a side of the horizontal arm away from the first groove and located at an end of the horizontal arm away from the vertical arm; a fork tip sensor, arranged on the fork tip sensor bracket; The fork tip sensor guard plate is arranged above the fork tip sensor bracket.

8. A forklift, characterized in that: The forklift comprises a forklift body and a fork frame device as claimed in any one of claims 1 to 7.