Novel glass forming tool

By designing a mold for the closed mold and a glass molding tool for the adjustable inclined support table, the problem of liquid leakage during the casting process of the existing tooling is solved, and the shape accuracy and processing efficiency of glass molding are improved.

CN222574525UActive Publication Date: 2025-03-07CNBM PHOTONICS TECH CO LTD
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Patent Information

Application Number
CN202420617312.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-27
Publication Date
2025-03-07
Estimated Expiration
2034-03-27

AI Technical Summary

Technical Problem

Existing glass molding tools are prone to liquid leakage during the pouring process, resulting in low glass molding shape accuracy, especially optical glass has higher requirements for temperature and shape.

Method used

A new glass forming tool is designed, including a support table and a forming mold. The forming mold is closed by two parts: upper and lower parts. One half of the cavity is in the lower mold cavity and the other half is in the upper mold cavity. The sealing and accuracy of the mold are ensured through the matching of the positioning pin and the positioning pin hole. The support table is set inclined, and the inclination angle is adjustable to adapt to the flow rate of glass liquid of different viscosity.

Benefits of technology

It effectively avoids liquid leakage during pouring, improves the shape accuracy of glass forming, adapts to the viscosity of different glass liquids, and improves processing efficiency and accuracy.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222574525U_ABST
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Abstract

The utility model discloses a novel glass forming tool and relates to the field of glass processing, the novel glass forming tool comprises a supporting table and a forming die, the forming die comprises a lower die arranged on the supporting table and an upper die combined with the lower die, and the supporting table is obliquely arranged; a lower mold forming surface and a lower mold forming surface are respectively arranged on the butt joint surfaces of the lower mold and the upper mold, the lower mold forming surface and the lower mold forming surface are in butt joint to form a pouring cavity, one end of the pouring cavity is a pouring port, and the other end of the pouring cavity is closed; the upper mold and the lower mold are closed, one half of the cavity is in the inner cavity of the lower mold, the other half of the cavity is in the inner cavity of the upper mold, downward liquid leakage in the pouring process can be avoided, and the shape precision of glass forming is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the field of glass processing, in particular to a novel glass forming tool. Background Art

[0002] In the glass industry, molds play a vital role in the melting and molding process of functional glass. Relevant factors such as the shape and size of the mold, temperature, smoothness of the molding surface, and operability directly affect the various properties of the glass. In order to complete the casting and molding of functional glass, ductile iron molds are generally used. For example, a glass molding tool disclosed in the existing patent CN 202107624 U is easy to disassemble and can process glass of a specific shape, but the cooperation between the mold and the bottom mold is prone to leakage, and it is difficult to ensure the shape accuracy of the glass molding. As a kind of functional glass, optical glass has higher requirements for temperature and shape during molding. Utility Model Content

[0003] In view of the deficiencies in the above-mentioned prior art, the utility model provides a novel glass forming tool, which can improve the processing accuracy when optical glass is formed, and can adapt to glass liquids with different viscosities to control their flow rate.

[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0005] A novel glass forming tool comprises a support platform and a forming mold, wherein the forming mold comprises a lower mold arranged on the support platform and an upper mold mated with the lower mold, and the support platform is arranged at an angle; the butt joint surfaces of the lower mold and the upper mold are respectively provided with a lower mold forming surface and a lower mold forming surface, and the lower mold forming surface and the lower mold forming surface are butted to form a casting cavity, one end of the casting cavity is a pouring port, and the other end is closed.

[0006] Preferably, a rear stop is fixedly provided at one end of the lower mold, and the rear stop contacts the upper mold to close the casting cavity.

[0007] Preferably, a locating pin is provided on the end surface where the lower mold and the upper mold are connected, and a locating pin hole is provided on the connecting end surface of the upper mold. The locating pin and the locating pin hole are locked together to ensure the accuracy of the mold after mold closing.

[0008] Preferably, a plurality of the positioning pins and positioning pin holes are provided.

[0009] Preferably, a lifting eye hole is fixedly provided on the top end of the upper mold away from the butt joint surface to facilitate lifting.

[0010] Preferably, a plurality of the hanging ring holes are provided.

[0011] Preferably, the lower mold is longer than the upper mold, and the pouring gate is located in the lower mold.

[0012] Preferably, the support table includes a processing position and a placement position, the lower mold is arranged on the processing position and is supported by the support table; the placement position is used to place the upper mold; the processing position includes multiple ones.

[0013] Preferably, the lower die and the upper die are made of ductile iron; and the support platform is made of carbon steel.

[0014] Preferably, the inclination angle of the support platform can be adjusted by fixing an adjustment screw.

[0015] By adopting the above technical solution, the beneficial effects of the utility model are as follows:

[0016] 1. The forming mold in the utility model is an upper and lower closed mold, half of the cavity is in the lower mold cavity, and the other half is in the upper mold cavity, which can avoid downward leakage during the pouring process and ensure the shape accuracy of the glass molding.

[0017] 2. Matching positioning pins and positioning pin holes are provided between the upper mold and the lower mold to ensure that the mold is locked up and down when pouring glass liquid, improve the sealing and avoid deviation, and further improve the processing accuracy.

[0018] 3. The utility model is provided with an inclined support table, and pouring from top to bottom is beneficial to improving processing efficiency; at the same time, the inclination angle of the support table can be adjusted so as to match glass liquids of different viscosities, and its flow rate can be controlled by adjusting the inclination degree, so that the material liquid can be injected into the mold at a uniform speed during the pouring process. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The drawings in the specification, which constitute a part of the present invention, are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention.

[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 It is a side view of the molding die of the utility model;

[0022] Figure 3 It is a plan view of the molding die of the utility model when the die is closed.

[0023] In the figure: 1. Support table; 2. Molding mold; 3. Processing position; 4. Placement position; 5. Lower mold; 6. Upper mold; 51. Lower mold molding surface; 52. Back stop; 53. Locating pin; 61. Upper mold molding surface; 62. Locating pin hole; 63. Lifting ring hole; 7. Casting cavity; 8. Casting gate; 9. Horizontal platform; 10. Adjusting screw. DETAILED DESCRIPTION

[0024] It should be noted that the following detailed descriptions are all illustrative and are intended to provide further explanation of the present invention. Unless otherwise specified, all technical and scientific terms used in the present invention have the same meanings as those commonly understood by those skilled in the art to which the present invention belongs.

[0025] Embodiment 1

[0026] In a typical embodiment of the present application, a glass forming tool is provided, such as Figure 1-3 As shown, it includes a support platform 1 and a forming mold 2, the forming mold 2 includes a lower mold 5 arranged on the support platform and an upper mold 6 molded with the lower mold, the support platform is tilted, and the support platform can be set to a specific tilt angle as needed by fixing the adjustment screw 10. The support platform is set on a horizontal platform 9, and can also be placed on the ground or other working platforms as needed.

[0027] like Figure 1-2 As shown, the lower mold 6 and the upper mold 5 are respectively provided with a lower mold molding surface 51 and a lower mold molding surface 61, and the lower mold molding surface and the lower mold molding surface are connected to form a casting cavity 7 that is closed up and down. In this embodiment, in order to process and shape the glass rod, the cross section of the casting cavity is circular, and half of the casting cavity 7 is distributed in the inner cavity of the upper mold and the other half is distributed in the inner cavity of the lower mold, which can ensure the accuracy of the processed shape. In the length direction, one end of the casting cavity is a pouring port 8, and the other end is closed.

[0028] like Figure 1 As shown, the lower mold 5 arranged on the support platform is tilted synchronously with the support platform 1, and a rear stop 52 is fixedly arranged at the lower end of the lower mold 5. When the mold is closed, the rear stop 52 abuts against the upper mold 6, thereby closing the lower end of the casting cavity to ensure the precise molding of the functional glass. The rear stop is made of the same material as the lower mold, and can be processed integrally with the lower mold, or assembled by welding or other methods.

[0029] In addition, in order to further ensure the accuracy of glass casting, Figure 1 As shown, a longitudinally protruding positioning pin 53 is provided on the end surface of the lower mold that is connected to the upper mold, and a corresponding positioning pin hole 62 is longitudinally provided on the connecting end surface of the upper mold. When the upper mold 6 and the lower mold 5 are molded together, the positioning pin 53 and the positioning pin hole 62 are locked together to ensure that the upper mold and the lower mold are tightly sealed and the shape accuracy is ensured. At the same time, the molding mold is prevented from shifting up and down during the casting process, thereby improving the processing accuracy. Preferably, multiple positioning pins and positioning pin holes can be provided around the cavity.

[0030] like Figure 2-3 As shown, the lower mold 5 is processed to be longer than the upper mold 6, so when the molding mold is closed, the lower end of the upper mold and the lower mold are abutted by the back stop, and the higher end of the lower mold 5 forms an open pouring port 8 for easy pouring.

[0031] like Figure 1-3 As shown, a lifting eye 63 is provided on the top of the upper mold 6 away from the butt joint surface, which is convenient for lifting the upper mold to separate the molds, thereby taking out the molded glass for subsequent processing. The lifting eye is made of steel and can be fixed to the top of the upper mold by welding or other methods. In order to ensure the stability and safety of the upper mold during lifting, at least two lifting eye holes are provided.

[0032] In addition, in order to improve the processing efficiency, a plurality of workstations are arranged on the support table 1, which are divided into a processing position 3 and a placement position 4. Figure 1 As shown, the lower mold 5 is placed on the processing position 3 and supported by the inclined support platform. Before pouring, the upper mold and the lower mold are placed in the muffle furnace to be preheated to a specific temperature, so that the upper mold molding surface and the lower mold molding surface are heated, and then placed on the processing position for mold closing and pouring. The placement position 4 is arranged in parallel with the processing position 3, and is used to place the separated upper mold 6 after the glass is processed and formed, so as to facilitate the removal of the formed glass. Multiple processing positions can be set in parallel to facilitate simultaneous pouring or sequential pouring to improve processing efficiency.

[0033] The lower mold and upper mold are made of ductile iron with low thermal conductivity, thus good thermal insulation performance and slow heat dissipation. They can maintain a specific temperature after heating, avoiding vacuum bubbles or mold sticking due to rapid temperature changes during the casting process of functional glass, thereby ensuring the quality of glass molding.

[0034] The support platform 1 is made of carbon steel to ensure that it can bear weight and is not easily deformed.

[0035] In addition, the support platform in this embodiment adopts a forward and backward moving structure, and the bottom of the support platform 1 is fastened to the horizontal platform 9 by adjusting screws 10 to achieve adjustable inclination angle, which can match the flow rate of glass liquids with different viscosities, so that the material liquid can be uniformly injected into the mold at a certain speed during the pouring process, and has better adaptability. Figure 1 As shown, the forward and backward moving structure means that the lower ends of the two side legs of the support platform can move in the direction of the vertical line connecting the two legs on the horizontal plane, that is, move forward and backward, and the upper part of the legs is always in contact with the support plate of the support platform. When the inclination angle of the support platform needs to be increased, adjust the bottom ends of the two side legs to move outward a certain distance synchronously, and then tighten the adjustment screw 10 to ensure that the support platform is fastened in this position. When the inclination angle of the support platform needs to be reduced, loosen the adjustment screw 10, then adjust the two side legs to retreat inward a certain distance, and then tighten the adjustment screw 10.

[0036] The utility model adopts an upper and lower separation structure, has both heat preservation and heat dissipation properties, is fast in molding, does not stick to the mold, has high molding precision, can be poured multiple times, can be used repeatedly, is easy to clean, and is convenient for cleaning residual glass debris.

[0037] The above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. For those skilled in the art, the utility model may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A new type of glass forming tool, characterized in that: It includes a support platform and a forming mold, the forming mold includes a lower mold arranged on the support platform and an upper mold mating with the lower mold, the support platform is inclined; the docking surfaces of the lower mold and the upper mold are respectively provided with a lower mold molding surface and a lower mold molding surface, the lower mold molding surface and the lower mold molding surface are connected to form a casting cavity, one end of the casting cavity is a pouring port, and the other end is closed.

2. A new glass forming tool as claimed in claim 1, characterized in that: A rear stop is fixedly arranged at one end of the lower mold, and the rear stop contacts the upper mold to close the casting cavity.

3. A novel glass forming tool as claimed in claim 1, characterized in that: A positioning pin is arranged on the end surface where the lower die and the upper die are butted against each other, and a positioning pin hole is arranged on the butted end surface of the upper die. The positioning pin and the positioning pin hole are matched and locked.

4. A new glass forming tool as claimed in claim 3, characterized in that: The positioning pins and positioning pin holes are provided in plurality.

5. A novel glass forming tool as claimed in claim 1, characterized in that: A lifting ring hole is fixedly arranged on the top of the upper die away from the butt joint surface.

6. A novel glass forming tool as claimed in claim 5, characterized in that: The hanging ring holes are multiple.

7. A novel glass forming tool as claimed in claim 1, characterized in that: The lower mold is longer than the upper mold, and the pouring gate is located at the lower mold.

8. A novel glass forming tool as claimed in claim 1, characterized in that: The support platform includes a processing position and a placement position. The lower mold is arranged on the processing position and is limitedly supported by the support platform; the placement position is used to place the upper mold.

9. A novel glass forming tool as claimed in claim 1, characterized in that: The lower die and the upper die are made of ductile iron.

10. A novel glass forming tool as claimed in claim 1, characterized in that: The inclination angle of the support platform is adjusted by adjusting screws.

Citation Information

Patent Citations

  • Glass forming tool

    CN202107624U