Environment-friendly bleaching pool

By introducing a drying box and a V-shaped drying roller into the bleaching pool, combined with the design of the hot air fan and heat conduction pipe, the problem of poor water removal effect of the existing bleaching pool is solved, achieving more efficient secondary water removal and cleaning effects, and it has the characteristics of environmentally friendly resource reuse.

CN222575014UActive Publication Date: 2025-03-07FUJIAN LIANFENGSHENG DYEING FLOCKING
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Patent Information

Application Number
CN202420408805.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-04
Publication Date
2025-03-07
Estimated Expiration
2034-03-04

AI Technical Summary

Technical Problem

The existing bleaching pools have poor results in the removal process, resulting in a large amount of moisture remaining in the fabric, and secondary water removal is required to improve the effect.

Method used

An environmentally friendly bleaching pool is designed, including a bleaching box, cleaning box, water removal tank and drying box. The V-shaped drying roller and hot air fan in the drying box are used to remove water twice, and the waste heat is used to heat up the clean water through the heat conducting pipe and heating jacket to improve the cleaning effect.

Benefits of technology

Through secondary water removal and effective hot air drying, the water removal effect of the fabric is significantly improved, the residence time of the fabric in the drying box is increased, the drying efficiency is improved, and green environmental protection is achieved through resource reuse.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an environment-friendly bleaching pool, which relates to the technical field of bleaching pools and comprises a base, a bleaching box, a cleaning box, a water removal box and a drying box, the bleaching box, the cleaning box and the water removal box are mounted on the base, cloth sequentially penetrates out of the bleaching box, the cleaning box and the water removal box, and the drying box is mounted on the base. Cloth is movably connected with the interior of the drying box after being discharged from a discharge port of the water removal box; a plurality of drying rollers are arranged in the drying box and rotationally connected with the inner wall of the drying box, an air heater is arranged at the top of the drying box, and an air outlet of the air heater communicates with the interior of the drying box; the drying box is arranged to conduct secondary dewatering on cloth, the dewatering effect is improved, the distribution design of the drying rollers is in a V shape, the passing stroke of the cloth is increased, the retention time of the cloth in the drying box is prolonged, and the drying effect is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of bleaching tanks, and more specifically to an environmentally friendly bleaching tank. Background Art

[0002] The main reason why fabrics need to be bleached is to remove impurities and pigments from the surface of the fabric, making it cleaner and brighter. Bleaching can make the fabric softer, smoother, and easier to absorb dyes or printing pigments. In addition, bleaching can also improve the durability and quality of fabrics, making them more durable and easy to maintain. The bleach in the bleaching tank can effectively remove stains, dirt and pigments from the fabric, making the fabric look cleaner and more beautiful. Therefore, bleaching is a very important step in the fabric processing process.

[0003] A Chinese patent (application number 2022220866859) discloses a bleaching device for gauze production, which includes a bleaching tank, a cleaning tank and a dewatering tank. The bleaching device performs water pressure treatment on the gauze through the cooperation between the upper squeezing roller 14 and the lower squeezing roller 15, but the squeezing dewatering effect is not good, and a lot of water will still remain on the gauze. Therefore, it is necessary to perform secondary dewatering on the cloth coming out of the dewatering tank and further improve the structure. Utility Model Content

[0004] The purpose of the utility model is to provide an environmentally friendly bleaching pool in order to solve the above technical problems.

[0005] In order to achieve the above-mentioned purpose, the utility model specifically adopts the following technical solutions:

[0006] An environmentally friendly bleaching tank comprises a base, a bleaching tank, a cleaning tank and a water removal tank installed on the base, the cloth passes through the bleaching tank, the cleaning tank and the water removal tank in sequence, the bleaching tank also comprises a drying tank installed on the base, the cloth comes out from the outlet of the water removal tank and is movably connected to the inside of the drying tank;

[0007] A plurality of drying rollers are arranged inside the drying box, and the drying rollers are rotatably connected to the inner wall of the drying box. A hot air blower is arranged on the top of the drying box, and the air outlet of the hot air blower is connected to the inside of the drying box. A feed port and a discharge port are arranged on the left side of the drying box. After the cloth enters the feed port of the drying box, it rotates and connects along the drying rollers in sequence, and then comes out of the discharge port. The cloth in the drying box is dried by the hot air blower, and the water on the cloth evaporates to further remove water. The bleaching box, the cleaning box and the dewatering box in the utility model are all treated as the prior art. The inside of the bleaching box, the cleaning box and the dewatering box are all provided with an inlet and outlet adapted to the cloth. The cloth is bleached by the bleaching box, and then the bleached cloth is cleaned by the cleaning box. The cloth is preliminarily dewatered by the dewatering box. The drying box is mainly responsible for secondary dewatering of the cloth coming out of the dewatering tank.

[0008] The drying rollers are distributed in a V shape. In order to increase the residence time of the cloth in the drying box and improve the drying effect, the distribution of the drying rollers is designed to be V-shaped to increase the cloth's travel. The cloth's travel is increased, and the residence time increases at the same speed. In the utility model, the gap between the drying rollers will affect the drying effect of the cloth. If the gap is too small, it is not suitable for moisture volatilization. Therefore, after multiple simulation experiments, it was finally measured that the shortest distance between the two drying rollers cannot be less than 10 cm.

[0009] The top of the drying box is provided with a dehumidification port. By arranging the dehumidification port on the top of the drying box, the water vapor generated during the drying process can be effectively discharged, the inside of the drying box is kept dry, and the drying efficiency is improved.

[0010] The outer wall of the washing box is provided with a heating jacket, a heat pipe is provided between the heating jacket and the drying box, and a pressure relief hole is provided on the top of the heating jacket. The washing box is responsible for washing the fabrics. Washing can help remove residual bleach to avoid affecting subsequent dyeing, and the temperature of the clean water in the washing box will affect the washing effect of the fabrics, especially in winter, when the temperature of the clean water drops too quickly, resulting in poor washing effect of the fabrics that enter the site later. By providing a heat pipe to connect the heating jacket with the drying box, the residual heat in the drying box is passed into the heating jacket, the heating jacket is heated, and then the clean water is heated to avoid the clean water temperature being too low to affect the washing effect. The residual heat in the heating jacket is discharged through the pressure relief hole, and the residual heat in the drying box is used for heating and temperature increase, so that resources are reused and green and environmentally friendly.

[0011] The bleaching tank also includes a temperature sensor, a controller and a solenoid valve; the temperature sensor is installed on the inner wall of the washing box, the heat pipe is connected to an exhaust pipe, and the heat pipe and the exhaust pipe are both provided with the solenoid valve. The solenoid valve and the temperature sensor are both connected to the controller. The temperature of the clean water should not be too high. Too high a temperature will cause the fabric to harden and shrink, affecting the texture of the fabric. The optimal temperature of the clean water is about 30°C. The temperature sensor is used to monitor the temperature in the washing box and transmit the signal to the controller. When the monitored temperature reaches the preset temperature value, the controller issues a command to control the solenoid valve on the heat pipe to close, and at the same time controls the solenoid valve on the exhaust pipe to open. The residual heat in the drying box is discharged through the exhaust pipe to prevent the washing box from continuing to heat up.

[0012] The left side of the base is rotatably connected to a feeding roller, and the right side of the base is rotatably connected to a receiving roller; the left side of the bleaching box and the right side of the drying box are both rotatably connected to cloth guide rollers. Under the rotation of the receiving roller, the cloth passes through the cloth guide roller, the bleaching box, the cleaning box, the dewatering box, the drying box and the cloth guide roller in sequence from the feeding roller, and finally returns to the receiving roller.

[0013] The beneficial effects of the utility model are as follows:

[0014] The drying box is set up to remove water from the fabric for the second time to improve the water removal effect. The distribution design of the drying rollers is V-shaped to increase the fabric's passing stroke and increase the fabric's residence time in the drying box to improve the drying effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of the utility model;

[0016] Figure 2 This is a schematic diagram of the internal structure installation of the drying box;

[0017] Figure 3 It is a schematic diagram of the installation structure of the cleaning box and the heating jacket.

[0018] Figure numerals: 1. base; 2. bleaching box; 3. cleaning box; 4. dewatering box; 5. drying box; 6. drying roller; 7. hot air blower; 8. feed port; 9. discharge port; 10. dehumidification port; 11. heating jacket; 12. heat transfer pipe; 13. temperature sensor; 14. solenoid valve; 15. feed roller; 16. receiving roller; 17. cloth guide roller; 18. cloth; 19. exhaust pipe; 20. pressure relief hole. DETAILED DESCRIPTION

[0019] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.

[0020] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0021] Example 1

[0022] like Figures 1 to 3 As shown, this embodiment provides an environmentally friendly bleaching tank, including a base 1, a bleaching tank 2, a cleaning tank 3 and a water removal tank 4 installed on the base 1, and the cloth 18 passes through the bleaching tank 2, the cleaning tank 3 and the water removal tank 4 in sequence. The bleaching tank also includes a drying box 5 installed on the base 1, and the cloth 18 is movably connected to the inside of the drying box 5 after coming out from the discharge port of the water removal tank 4;

[0023] A plurality of drying rollers 6 are arranged inside the drying box 5, and the drying rollers 6 are rotatably connected to the inner wall of the drying box 5. A hot air blower 7 is arranged on the top of the drying box 5, and the air outlet of the hot air blower 7 is connected to the inside of the drying box 5. A feed port 8 and a discharge port 9 are arranged on the left side of the drying box 5. After the cloth 18 enters the feed port 8 of the drying box 5, it is rotated and connected in sequence along the drying rollers 6 and then comes out from the discharge port 9. The hot air blower 7 dries the cloth 18 in the drying box 5, so that the water on the cloth 18 evaporates to further remove water. The bleaching box 2, the cleaning box 3 and the water removal box 4 in the utility model are all treated as the prior art. The insides of the bleaching box 2, the cleaning box 3 and the water removal box 4 are all provided with an inlet and outlet adapted to the cloth 18. The cloth 18 is bleached by the bleaching box 2, and then the bleached cloth 18 is cleaned by the cleaning box 3. The cloth is preliminarily dehydrated by the water removal box 4. The drying box 5 is mainly responsible for the secondary dehydration of the cloth 18 coming out of the water removal box 4.

[0024] The drying rollers 6 are distributed in a V shape. In order to increase the residence time of the cloth 18 in the drying box 5 and improve the drying effect, the distribution of the drying rollers 6 is designed to be V-shaped to increase the passing stroke of the cloth 18. The travel of the cloth 18 is increased, and the residence time is increased at the same speed. In the utility model, the gap between the drying rollers 6 will affect the drying effect of the cloth 18. If the gap is too small, it is not suitable for the volatilization of moisture. Therefore, after multiple simulation experiments, it is finally measured that the shortest distance between the two drying rollers 6 cannot be less than 10 cm.

[0025] The top of the drying box 5 is provided with a dehumidification port 10. By providing the dehumidification port 10 at the top of the drying box 5, the water vapor generated during the drying process can be effectively discharged, the inside of the drying box 5 is kept dry, and the drying efficiency is improved.

[0026] The outer wall of the washing box 3 is provided with a heating jacket 11, a heat pipe 12 is provided between the heating jacket 11 and the drying box 5, and a pressure relief hole 20 is provided on the top of the heating jacket 11. The washing box 3 is responsible for washing the cloth 18. Washing can help remove residual bleach to avoid affecting subsequent dyeing, and the temperature of the clean water in the washing box 3 will affect the washing effect of the cloth 18, especially in winter, the temperature of the clean water drops too fast, resulting in poor washing effect of the cloth 18 entering the site later, and the heating jacket 11 is connected with the drying box 5 by providing a heat pipe 12, and the residual heat in the drying box 5 is passed into the heating jacket 11 to heat the heating jacket 11. The heating jacket 11 heats the outer wall of the washing box 3, and then the clean water is heated to avoid the clean water temperature being too low to affect the washing effect. The residual heat in the heating jacket 11 is discharged through the pressure relief hole 20, and the residual heat in the drying box 5 is used for heating and temperature raising, so that resources are reused and green environmental protection is achieved.

[0027] The bleaching tank also includes a temperature sensor 13, a controller and a solenoid valve 14; the temperature sensor 13 is installed on the inner wall of the washing box 3, the heat pipe 12 is connected to an exhaust pipe 19, and the heat pipe 12 and the exhaust pipe 19 are both provided with the solenoid valve 14. The solenoid valve 14 and the temperature sensor 13 are both connected to the controller. The temperature of the clean water should not be too high. Too high a temperature will cause the fabric 18 to harden and shrink, affecting the texture of the fabric 18. The optimal temperature of the clean water is about 30°C. The temperature sensor 13 is used to monitor the temperature in the washing box 3 and transmit the signal to the controller. When the monitored temperature reaches the preset temperature value, the controller issues a command to control the solenoid valve 14 on the heat pipe 12 to close, and at the same time controls the solenoid valve 14 on the exhaust pipe 19 to open, and the residual heat in the drying box 5 is discharged through the exhaust pipe 19 to prevent the washing box 3 from continuing to heat up.

[0028] The left side of the base 1 is rotatably connected to a feed roller 15, and the right side of the base 1 is rotatably connected to a receiving roller 16; the left side of the bleaching box 2 and the right side of the drying box 5 are both rotatably connected to a cloth guide roller 17. Under the rotation of the receiving roller 16, the cloth 18 passes through the cloth guide roller 17, the bleaching box 2, the cleaning box 3, the dewatering box 4, the drying box 5 and the cloth guide roller 17 in sequence from the feed roller 15, and finally returns to the receiving roller 16.

Claims

1. An environmentally friendly bleaching tank, comprising a base, a bleaching tank, a cleaning tank and a water removal tank mounted on the base, wherein the fabric passes through the bleaching tank, the cleaning tank and the water removal tank in sequence, and wherein: The bleaching tank also includes a drying box installed on the base, and the cloth is movably connected to the inside of the drying box after coming out of the water removal tank outlet; A plurality of drying rollers are arranged inside the drying box, and the drying rollers are rotatably connected to the inner wall of the drying box. A hot air blower is arranged on the top of the drying box, and the air outlet of the hot air blower is connected to the inside of the drying box.

2. The environmentally friendly bleaching tank according to claim 1, characterized in that: The drying rollers are distributed in a V shape.

3. The environmentally friendly bleaching tank according to claim 1, characterized in that: A moisture discharge port is arranged on the top of the drying box.

4. The environmentally friendly bleaching tank according to claim 1, characterized in that: The outer wall of the cleaning box is provided with a heating jacket, a heat conducting pipe is provided between the heating jacket and the drying box, and a pressure relief hole is provided on the top of the heating jacket.

5. The environmentally friendly bleaching tank according to claim 4, characterized in that: The bleaching tank also includes a temperature sensor, a controller and a solenoid valve; the temperature sensor is installed on the inner wall of the cleaning box, the heat conducting pipe is connected with an exhaust pipe, and the heat conducting pipe and the exhaust pipe are both provided with the solenoid valve.