Raw material treatment equipment for preparing high-performance braid material

Abstract

The utility model discloses raw material processing equipment for preparing high-performance braid materials, which comprises a cleaning mechanism, one side of the cleaning mechanism is provided with a conveying mechanism and a drying mechanism, the cleaning mechanism comprises a first soaking pool and a second soaking pool, one side of the first soaking pool is provided with a support frame, the surface of the support frame is fixedly provided with a conveying pump, and the conveying pump is connected with the second soaking pool. One end of the conveying pump is communicated with the first soaking pool, one end of the conveying pump is communicated with a conveying pipe, one end of the conveying pipe penetrates through the supporting frame, the bottom of the conveying pipe is communicated with a plurality of spray heads, the first soaking pool and the second soaking pool are filled with cleaning liquid, and an ultrasonic generator and a transducer are fixed to the bottom of the second soaking pool. And the bottom of the second soaking tank is communicated with an aeration pipe. The polyester raw material cleaning device has the advantages that polyester raw materials can be cleaned more comprehensively, so that the raw materials are not easy to have stains and impurities, and the problem of poor raw material cleaning effect of existing polyester raw material treatment equipment is solved.

Description

Technical Field

[0001] The utility model relates to the field of polyester yarn processing, in particular to a raw material processing device for preparing high-performance webbing materials. Background Art

[0002] High-performance webbing materials usually include polyester, nylon and aramid, etc. When preparing their raw materials, they usually need to be cleaned, decontaminated and dried first, and then processed through a melt spinning machine or an opener, and then processed again through a winding machine or a doubling machine.

[0003] A Chinese patent with publication number CN219117639U was searched and found to have disclosed a polyester yarn cleaning device.

[0004] The utility model includes a box body, a drying mechanism and a cleaning mechanism; the drying mechanism includes a socket box, two of the socket boxes are fixedly socketed in the box body, springs are fixedly connected in the two socket boxes, the other ends of the two springs are fixedly connected to the connecting plate, the other ends of the two connecting plates penetrate the socket box and extend to the outside, U-shaped plates are fixedly connected to the two connecting plates, and two ends of two rotating shafts are rotatably connected on the two inner walls of the two U-shaped plates. The present application pushes two extrusion rollers to both sides through polyester yarn, and the connecting plate on the extrusion roller moves into the socket box, the telescopic rod contracts, the spring is compressed, and the spring elastic force pushes the connecting plate to move, driving the two extrusion rollers to cooperate to squeeze the excess moisture on the surface of the polyester yarn, and then the polyester yarn is dried through the cooperation between the fan and the electric heating wire, so as to facilitate the subsequent processing of the cleaned polyester yarn.

[0005] However, this patent still has the following problems: when the device cleans the polyester raw materials, it only uses high-pressure spraying of cleaning liquid and a cleaning brush to brush the polyester raw materials, but this has a poor cleaning effect on the polyester raw materials. Stains and impurities are still likely to remain on the surface of the raw materials after cleaning, affecting the subsequent processing effect. Utility Model Content

[0006] The purpose of the utility model is to provide a raw material processing equipment for preparing high-performance webbing materials, which has the advantage of being able to clean polyester raw materials more comprehensively, making it less likely for the raw materials to have stains and impurities, and solves the problem that the current polyester raw material processing equipment has a poor cleaning effect on the raw materials.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a raw material processing device for preparing high-performance webbing materials, comprising a cleaning mechanism, wherein a conveying mechanism and a drying mechanism are provided on one side of the cleaning mechanism:

[0008] The cleaning mechanism includes a first immersion tank and a second immersion tank, a support frame is provided on one side of the first immersion tank, a delivery pump is fixed on the surface of the support frame, one end of the delivery pump is connected to the first immersion tank, one end of the delivery pump is connected to a delivery pipe, one end of the delivery pipe passes through the support frame, a plurality of nozzles are connected to the bottom of the delivery pipe, the first immersion tank and the second immersion tank are both filled with cleaning liquid, an ultrasonic generator and a transducer are fixed at the bottom of the second immersion tank, an aeration pipe is connected to the bottom of the second immersion tank, one end of the aeration pipe is connected to an air pump, a one-way valve is installed on the surface of the aeration pipe, and an electric heating plate is fixed on the surface of the second immersion tank.

[0009] As a preferred raw material processing equipment for preparing high-performance webbing materials of the utility model, the conveying mechanism includes a conveying bracket and a conveying assembly, there are multiple conveying brackets, the surface of the conveying bracket is rotatably connected to multiple conveying rollers, the inner walls of the first immersion tank and the second immersion tank are rotatably connected to multiple guide rollers, and the conveying assembly is located on the right side of the second immersion tank.

[0010] As a preferred raw material processing equipment for preparing high-performance webbing materials of the utility model, the drying mechanism includes a mounting frame, a blower is fixed on the surface of the mounting frame, the surface of the blower is connected to a heating box, an electric heating wire is fixed inside the heating box, the surface of the heating box is connected to a shunt pipe, and the bottom of the shunt pipe is connected to multiple air outlet pipes.

[0011] As a preferred raw material processing device for preparing high-performance webbing materials of the utility model, two cleaning brushes are fixed on the surface of the mounting frame.

[0012] As a preferred raw material processing equipment for preparing high-performance webbing materials of the utility model, the conveying component is composed of a driving motor, two fixed brackets, two rotating rollers and two gears.

[0013] As a preferred raw material processing equipment for preparing high-performance webbing materials of the utility model, the surfaces of the first immersion tank and the second immersion tank are both connected to drain valves.

[0014] As a preferred raw material processing equipment for preparing high-performance webbing materials of the utility model, a controller is fixed on the surface of the second immersion tank.

[0015] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0016] The utility model can fully clean the polyester raw material by setting the cleaning mechanism. The polyester raw material is slowly transported to the right side through the conveying mechanism. During the transportation, the conveying pump will draw out the cleaning liquid in the first soaking tank, and transport it to the inside of the conveying pipe and then spray it out by the nozzle, so that the polyester raw material can be washed by the high-speed water flow, and the residual stains are physically peeled off. After that, the polyester raw material will enter the first soaking tank through the guide roller, so that the cleaning liquid in the first soaking tank can preliminarily soak the polyester raw material, so that the impurities on the surface of the polyester raw material can be naturally settled, and at the same time, the cleaning liquid can preliminarily dissolve and remove some stains and grease on the surface and deep layer of the polyester, thereby improving the cleaning effect. After being transported by the conveying mechanism, the polyester raw material will be able to be cleaned. Entering the second immersion tank, the combination of the ultrasonic generator and the transducer will be able to generate ultrasonic waves, and the cavitation effect produced by the ultrasonic waves in the liquid enables the cleaning agent to penetrate into the tiny gaps, thereby improving the cleaning efficiency. At the same time, the air pump with the aeration pipe can transport compressed air into the second immersion tank to form tiny bubbles. The bubbles will disturb the polyester raw materials during the rising process, which will help the cleaning liquid to better penetrate into the polyester fibers and the gaps, thereby improving the cleaning effect, especially for stains that are difficult to remove, so that the polyester raw materials can get a comprehensive cleaning effect. The electric heating plate can heat the cleaning liquid inside the second immersion tank. Properly increasing the cleaning temperature can enhance the activity of the cleaning agent and accelerate the dissolution of grease and dirt. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0018] Figure 2 It is a three-dimensional structural schematic diagram of the cleaning mechanism in the utility model;

[0019] Figure 3 It is a structural schematic diagram of the conveying mechanism in the utility model;

[0020] Figure 4 It is a structural schematic diagram of the drying mechanism in the utility model.

[0021] In the figure: 1. cleaning mechanism; 101. first immersion tank; 102. support frame; 103. delivery pump; 104. delivery pipe; 105. nozzle; 106. second immersion tank; 107. ultrasonic generator; 108. transducer; 109. air pump; 110. aeration pipe; 111. electric heating plate; 112. drain valve; 113. controller; 2. delivery mechanism; 201. delivery bracket; 202. delivery roller; 203. guide roller; 204. delivery assembly; 3. drying mechanism; 301. mounting frame; 302. cleaning brush; 303. blower; 304. heating box; 305. shunt pipe; 306. outlet pipe. DETAILED DESCRIPTION

[0022] See also Figure 1-4 , a raw material processing equipment for preparing high-performance webbing materials, comprising a cleaning mechanism 1, a conveying mechanism 2 and a drying mechanism 3 are arranged on one side of the cleaning mechanism 1:

[0023] The cleaning mechanism 1 enables the polyester raw material to be fully cleaned, the conveying mechanism 2 is used to convey the polyester raw material, and the drying mechanism 3 is used to pre-dry the cleaned polyester raw material.

[0024] The cleaning mechanism 1 includes a first immersion tank 101 and a second immersion tank 106. A support frame 102 is provided on one side of the first immersion tank 101. A delivery pump 103 is fixed on the surface of the support frame 102. One end of the delivery pump 103 is connected to the first immersion tank 101. One end of the delivery pump 103 is connected to a delivery pipe 104. One end of the delivery pipe 104 passes through the support frame 102. The bottom of the delivery pipe 104 is connected to a plurality of nozzles 105. The first immersion tank 101 and the second immersion tank 106 are both filled with cleaning liquid. An ultrasonic generator 107 and a transducer 108 are fixed at the bottom of the second immersion tank 106. An aeration pipe 110 is connected to the bottom of the second immersion tank 106. One end of the aeration pipe 110 is connected to an air pump 109. A one-way valve is installed on the surface of the aeration pipe 110. An electric heating plate 111 is fixed on the surface of the second immersion tank 106.

[0025] The polyester raw material is slowly conveyed to the right through the conveying mechanism 2. During the conveying, the conveying pump 103 draws out the cleaning liquid in the first soaking tank 101, and conveys it to the inside of the conveying pipe 104 and then sprays it out by the nozzle 105, so that the polyester raw material can be washed by the high-speed water flow and the residual stains can be physically removed. After that, the polyester raw material will enter the first soaking tank 101 through the guide roller 203, so that the cleaning liquid in the first soaking tank 101 can preliminarily soak the polyester raw material, so that the impurities on the surface of the polyester raw material can naturally settle. At the same time, the cleaning liquid can preliminarily dissolve and remove some stains and grease on the surface and deep layer of the polyester, thereby improving the cleaning effect. After being conveyed by the conveying mechanism 2, the polyester raw material will be able to be added to the inside of the second soaking tank 106. At this time, the polyester raw material is The combination of the sound wave generator 107 and the transducer 108 can generate ultrasonic waves, and the cavitation effect produced by the ultrasonic waves in the liquid enables the cleaning agent to penetrate into the tiny gaps, thereby improving the cleaning efficiency. At the same time, the air pump 109 and the aeration pipe 110 can transport compressed air into the second immersion tank 106 to form tiny bubbles. The bubbles will disturb the polyester raw material during the rising process, which will help the cleaning liquid to better penetrate into the interior and gaps of the polyester fibers, thereby improving the cleaning effect, especially for stains that are difficult to remove, so that the polyester raw material can obtain a comprehensive cleaning effect. The electric heating plate 111 can heat the cleaning liquid in the second immersion tank 106. Properly increasing the cleaning temperature can enhance the activity of the cleaning agent and accelerate the dissolution of grease and dirt.

[0026] Furthermore, the conveying mechanism 2 includes a conveying bracket 201 and a conveying assembly 204. There are multiple conveying brackets 201. The surface of the conveying bracket 201 is rotatably connected to multiple conveying rollers 202. The inner walls of the first immersion tank 101 and the second immersion tank 106 are both rotatably connected to multiple guide rollers 203. The conveying assembly 204 is located on the right side of the second immersion tank 106.

[0027] The conveying assembly 204 can drive the polyester raw material to be conveyed, while the conveying roller 202 and the guide roller 203 can guide the polyester raw material to ensure that the polyester raw material can enter the first soaking tank 101 and the second soaking tank 106 .

[0028] Further, the drying mechanism 3 includes a mounting frame 301, a blower 303 is fixed on the surface of the mounting frame 301, a heating box 304 is connected to the surface of the blower 303, a heating wire is fixed inside the heating box 304, a shunt pipe 305 is connected to the surface of the heating box 304, and a plurality of air outlet pipes 306 are connected to the bottom of the shunt pipe 305;

[0029] The combination of the blower 303 and the heating box 304 can blow hot air out of the air outlet pipe 306, so as to pre-dry the polyester raw material so that the raw material can be dried more quickly when entering the next drying process.

[0030] Furthermore, two cleaning brushes 302 are fixed on the surface of the mounting frame 301;

[0031] The cleaning brush 302 can clean the front and back sides of the polyester raw material, thereby removing impurities that may adhere to the surface of the raw material.

[0032] Furthermore, the conveying assembly 204 is composed of a driving motor, two fixed brackets, two rotating rollers and two gears. The rotating roller is rotatably connected to the surface of one fixed bracket, the two gears are meshed with each other, the surface of the rotating roller passes through the other fixed bracket and is fixedly connected to the gears, the driving motor is fixed to the surface of one fixed bracket, and the output shaft of the driving motor is fixedly connected to the surface of one rotating roller;

[0033] When the driving motor drives one side of the rotating roller to rotate, the two gears will rotate in the opposite direction, causing the rotating rollers on both sides to rotate in the opposite direction, ensuring that the polyester raw materials can be transported normally.

[0034] Furthermore, the surfaces of the first immersion tank 101 and the second immersion tank 106 are both connected with drain valves 112;

[0035] The setting of the drain valve 112 allows the cleaning liquid inside the first soaking tank 101 and the second soaking tank 106 to be drained and replaced.

[0036] Furthermore, a controller 113 is fixed on the surface of the second immersion tank 106, and the controller 113 is electrically connected to the delivery pump 103, the air pump 109, the ultrasonic generator 107, the electric heating plate 111, the drain valve 112, the drive motor and the blower 303;

[0037] The controller 113 can operate the delivery pump 103 , the air pump 109 , the ultrasonic generator 107 , the electric heating plate 111 , the drain valve 112 , the drive motor and the blower 303 .

[0038] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A raw material processing equipment for preparing high-performance webbing materials, characterized in that: The invention comprises a cleaning mechanism (1), wherein one side of the cleaning mechanism (1) is provided with a conveying mechanism (2) and a drying mechanism (3): The cleaning mechanism (1) comprises a first soaking tank (101) and a second soaking tank (106); a support frame (102) is arranged on one side of the first soaking tank (101); a delivery pump (103) is fixed on the surface of the support frame (102); one end of the delivery pump (103) is connected to the first soaking tank (101); one end of the delivery pump (103) is connected to a delivery pipe (104); one end of the delivery pipe (104) passes through the support frame (102); the bottom of the delivery pipe (104) is connected to a plurality of The invention relates to a nozzle (105), wherein the first immersion tank (101) and the second immersion tank (106) are both filled with cleaning liquid, an ultrasonic generator (107) and a transducer (108) are fixed at the bottom of the second immersion tank (106), an aeration pipe (110) is connected to the bottom of the second immersion tank (106), one end of the aeration pipe (110) is connected to an air pump (109), a one-way valve is installed on the surface of the aeration pipe (110), and an electric heating plate (111) is fixed on the surface of the second immersion tank (106).

2. The raw material processing equipment for preparing high-performance webbing material according to claim 1, characterized in that: The conveying mechanism (2) comprises a conveying support (201) and a conveying assembly (204); the conveying support (201) is provided in plurality; the surface of the conveying support (201) is rotatably connected to a plurality of conveying rollers (202); the inner walls of the first immersion tank (101) and the second immersion tank (106) are both rotatably connected to a plurality of guide rollers (203); and the conveying assembly (204) is located on the right side of the second immersion tank (106).

3. The raw material processing equipment for preparing high-performance webbing material according to claim 1, characterized in that: The drying mechanism (3) comprises a mounting frame (301), a blower (303) is fixed on the surface of the mounting frame (301), the surface of the blower (303) is connected to a heating box (304), an electric heating wire is fixed inside the heating box (304), the surface of the heating box (304) is connected to a shunt pipe (305), and the bottom of the shunt pipe (305) is connected to a plurality of air outlet pipes (306).

4. The raw material processing equipment for preparing high-performance webbing material according to claim 3, characterized in that: Two cleaning brushes (302) are fixed on the surface of the mounting frame (301).

5. The raw material processing equipment for preparing high-performance webbing material according to claim 2, characterized in that: The conveying assembly (204) is composed of a driving motor, two fixed brackets, two rotating rollers and two gears.

6. The raw material processing equipment for preparing high-performance webbing material according to claim 1, characterized in that: The surfaces of the first soaking tank (101) and the second soaking tank (106) are both connected to drain valves (112).

7. The raw material processing equipment for preparing high-performance webbing material according to claim 1, characterized in that: A controller (113) is fixed on the surface of the second soaking tank (106).

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