Pouring type semi-flexible pavement grouting material solidification surface treatment device
By designing a poured semi-flexible pavement grouting surface treatment device including annular belt and serrated teeth, the problems of low efficiency in manual adjustment of pavement flatness and increased costs by purchasing special equipment are solved, and efficient and low-cost pavement flattening treatment is achieved.
Patent Information
- Application Number
- CN202420604599.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-27
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-03-27
AI Technical Summary
In semi-flexible pavement construction, manual adjustment of pavement flatness is inefficient, and the purchase of special pavement treatment equipment increases construction costs.
A filling-type semi-flexible pavement grouting surface treatment device is designed, including a walking rack, a generator, a push handle, a scraper, annular belt and a sawtooth. The motor controls the rotation of the annular belt and sawtooth at high speed to remove protruding materials on the road surface and improve the flatness of the road surface.
The device automatically removes the protruding materials on the road surface, improves the efficiency of road surface flatness, reduces construction costs, and has a simple structure, based on the improvement of the existing scraper.
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Figure CN222575181U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of grouting material surface treatment, in particular to a pouring type semi-flexible pavement grouting material solidification surface treatment device. Background Art
[0002] In the construction of semi-flexible pavement, the asphalt mixture is first laid on the roadbed and rolled repeatedly for a long time using a roller to reduce the pores in the asphalt mixture. Then, a high-fluidity cement-based grouting material is manufactured using grouting equipment and output to flow on the surface and inside of the asphalt mixture, thereby filling the pores formed by the asphalt mixture and forming a composite pavement material that is both rigid and flexible.
[0003] As mentioned above, the prepared cement-based grouting material fills the pores of the asphalt roadbed. At the same time, in order to make the road surface smooth, the staff is required to push the leveling equipment back and forth on the asphalt roadbed to promote the circulation of the cement-based grouting material to prevent it from accumulating in one place and solidifying to form an uneven road surface.
[0004] Although the scraping treatment method can reduce the probability of cement-based grouting material accumulation and solidification, the manual operation of the scraping equipment is not very rigorous, and some cement-based grouting materials will always accumulate and solidify. After the cement-based grouting material solidifies, the entire road surface has poor flatness. In order to improve the flatness of the road surface, a secondary treatment is required, that is, to remove the protruding parts of the road surface.
[0005] Although there are special road surface treatment equipment on the market, such as a Chinese patent with the publication number CN215925573U that discloses a poured semi-flexible road grouting material solidification surface treatment device, the purchase of the above equipment increases the construction cost. If the scraper can be improved, the construction cost can be reduced while improving the road leveling efficiency. Utility Model Content
[0006] The utility model aims to provide a pouring type semi-flexible pavement grouting material solidification surface treatment device, aiming to improve the problems of low efficiency of manual adjustment of the flatness of the semi-flexible pavement and increased construction cost due to the purchase of additional treatment equipment.
[0007] The utility model is implemented as follows: a pouring type semi-flexible pavement grouting material solidification surface treatment device includes a traveling frame, a generator is arranged on the traveling frame, and a push handle is arranged on the side of the traveling frame, a bracket is arranged below the push handle, a scraping plate is arranged at the lower end of the bracket, an annular belt is provided on the scraping plate in a liftable manner, a sawtooth is arranged at the lower end of the outer side of the annular belt, a first support adjustment mechanism and a second support adjustment mechanism are respectively arranged at the two ends of the inner side of the annular belt, the first support adjustment mechanism and the second support adjustment mechanism are respectively arranged at the two ends of the scraping plate, and a motor is arranged above the scraping plate, and the motor controls the rotation of the annular belt.
[0008] Preferably, the second support adjustment mechanism includes a support shaft, a connecting column, an end plate and a lifting plate. The connecting column is arranged at the lower end of the support shaft, and the end plate is detachably arranged at the lower end of the connecting column. The connecting column and the end plate form a dumbbell structure. The lifting plate is arranged on the support shaft through a bearing connecting sleeve, and a lifting screw is threaded through the end of the lifting plate.
[0009] Preferably, an annular convex belt is provided on the inner side of the annular belt, the annular convex belt extends into the middle of the dumbbell, and the dumbbell is immersed in the annular belt.
[0010] Preferably, a snap-in groove is provided at the end of the scraper plate, the thickness of the lifting plate is smaller than the height of the snap-in groove, and the end of the lifting plate extends into the snap-in groove, and the lower end of the lifting screw is inserted into the bottom of the snap-in groove through a bearing connection.
[0011] .A pouring type semi-flexible pavement grouting material solidification surface treatment device according to the claim is characterized in that: the first support adjustment mechanism also includes a support shaft, a connecting column, an end plate and a lifting plate, a pulley is sleeved on the support shaft, and a limiting groove is provided on the side wall, a limiting column is provided on the inner side of the pulley, and is connected to the output shaft of the motor through a belt, and the limiting column is located in the limiting groove.
[0012] Preferably, the bracket is provided with two symmetrical sets, an adjusting screw is provided in the middle of the two sets of brackets, the threaded sleeve on the adjusting screw is provided with an internal threaded tube, a mounting hole is provided on the push handle, and it passes through the upper ends of the two sets of brackets, and the internal threaded tube is located in the mounting hole.
[0013] Preferably, two support frames are provided at the upper ends of the two sets of brackets, and the two support frames are respectively on the upper and lower sides of the push handle. A driving plate is provided on the inner side of the support frame, and a rotating screw is provided on the side of the driving plate. The rotating screw thread passes through the end of the support frame.
[0014] Preferably, a buckle groove is provided on the bracket, and a buckle column is provided on the driving plate, and the buckle column is located in the buckle groove.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] 1. The utility model is provided with an annular belt and saw teeth, and the annular belt can be controlled by the motor to drive the saw teeth to rotate at a high speed, thereby removing the materials protruding from the road surface, changing the manual removal method, and improving the efficiency of road surface flatness finishing. At the same time, the device is equipped with an annular belt on the basis of the existing scraper, which has a simple structure and low cost.
[0017] 2. The utility model is provided with a support adjustment mechanism, which can adjust the position of the support shaft and the annular belt relative to the scraper plate by rotating the lifting screw, so as to facilitate the annular belt to contact the road surface and remove protrusions without affecting the scraper plate's pushing of the cement-based grouting material. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a three-dimensional structural schematic diagram of an embodiment of the utility model;
[0019] Figure 2 This utility model Figure 1 A schematic diagram of the three-dimensional structure of the middle bracket;
[0020] Figure 3 This utility model Figure 2 A schematic diagram of the three-dimensional structure of the middle support frame;
[0021] Figure 4 This utility model Figure 1 A schematic diagram of the three-dimensional structure of the middle push handle and the internal threaded tube;
[0022] Figure 5 This utility model Figure 1 A schematic diagram of the three-dimensional structure of the middle annular belt and the supporting adjustment mechanism;
[0023] Figure 6 This utility model Figure 5 A schematic diagram of the three-dimensional structure of the second supporting and adjusting mechanism;
[0024] Figure 7 This utility model Figure 1 Schematic diagram of the three-dimensional structure of the middle support adjustment mechanism and the scraping plate;
[0025] Figure 8 This utility model Figure 5 A schematic structural diagram of a first three-dimensional structure of a first supporting and adjusting mechanism;
[0026] Fig. 9 This utility model Figure 5 Schematic diagram of the structure of the second three-dimensional first support and adjustment mechanism.
[0027] In the figure: 1. walking frame; 11. generator; 12. push handle; 13. mounting hole; 14. anti-skid layer; 2. bracket; 21. scraper plate; 22. adjusting screw; 23. internal threaded tube; 24. buckle groove; 25. snap groove; 3. annular belt; 31. sawtooth; 32. annular convex belt; 4. support frame; 41. driving plate; 42. buckle column; 43. rotating screw; 5. first support adjustment mechanism; 51. first limiting groove; 52. pulley; 53. second limiting groove; 54. limiting threaded tube; 6. second support adjustment mechanism; 61. support shaft; 62. connecting column; 63. end plate; 64. lifting plate; 65. lifting screw. DETAILED DESCRIPTION
[0028] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0029] The following is a further description with reference to the accompanying drawings and specific embodiments:
[0030] Example 1
[0031] like Figure 1As shown, a pouring type semi-flexible pavement grouting material solidification surface treatment device includes a traveling frame 1, a support 2, a scraping plate 21, an annular belt 3, a first support adjustment mechanism 5 and a second support adjustment mechanism 6. A generator 11 is arranged above the traveling frame 1, and a traveling wheel is arranged below, and a push handle 12 is arranged on the side of the traveling frame 1. The support 2 is provided with two symmetrical sets, and the upper ends of the two sets of supports 2 can be adjusted to be sleeved on the push handle 12, and the scraping plate 21 is fixedly arranged below the two sets of supports 2. The first support adjustment mechanism 5 and the second support adjustment mechanism 6 are respectively adjusted and arranged at the two ends of the scraping plate 21, and one of the support adjustment mechanisms is connected to the motor. In addition, the annular belt 3 is sleeved on the first support adjustment mechanism 5 and the second support adjustment mechanism 6, and the scraping plate 21 is arranged through the annular belt 3, and a sawtooth 31 is arranged at the lower end of the outer side of the annular belt 3, and the sawtooth 31 is evenly distributed along the circumference direction of the annular belt 3, and the lower side of the sawtooth 31 is flush with the lower side of the annular belt 3. When pouring the semi-flexible pavement, by adjusting the state of the support 2 relative to the push handle 12, the scraping plate 21 is lowered and in contact with the asphalt pavement, and the staff pushes the device to move. Under the push of the scraping plate 21, the cement-based grouting material is laid on the asphalt pavement on a large scale. After the cement-based grouting material solidifies, if it is found that the flatness of the semi-flexible pavement is poor, the staff can adjust the state of the support adjustment mechanism relative to the scraping plate 21, control the annular belt 3 to descend, and make the lower end of the annular belt 3 flush with the lower end surface of the scraping plate 21. Then, the generator 11 provides electrical energy to the motor, and the motor drives the support adjustment mechanism to rotate, thereby controlling the annular belt 3 and the sawtooth 31 to rotate synchronously at high speed, and at the same time pushing the device to move, efficiently removing protruding materials, and correspondingly improving the flatness of the semi-flexible pavement, as well as the leveling and finishing efficiency. In addition, the device is only an annular belt 3 added on the basis of the existing scraping machine, with a simple structure and low cost.
[0032] like Figure 1 , Figure 2 , Figure 3 , Figure 4As shown, in order to be able to adjust the position of the scraper plate 21 relative to the push handle 12 as needed, an adjusting screw 22 is arranged in the middle of the two sets of brackets 2, and an internal threaded tube 23 is threadedly sleeved on the adjusting screw 22. A mounting hole 13 is arranged on the push handle 12 and passes through the upper ends of the two sets of brackets 2. The internal threaded tube 23 is movably arranged in the mounting hole 13. The lower end of the adjusting screw 22 is connected to the scraper plate 21 through a bearing. Therefore, by rotating the adjusting screw 22, the scraper plate 21 can be controlled to rise and fall relative to the push handle 12, thereby realizing the adjustment of the position of the scraper plate 21. In order to make the scraper plate 21 stably placed relative to the push handle 12 after the adjustment, an anti-slip layer 14 is provided on the outer side of the push handle 12, and two support frames 4 are provided at the upper ends of the two sets of brackets 2. The two support frames 4 are respectively provided on the upper and lower sides of the push handle 12, and a driving plate 41 is provided on the inner side of the support frame 4. A rotating screw 43 is provided on the side of the driving plate 41, and a buckle column 42 is provided on the side of the driving plate 41 away from the rotating screw 43. The rotating screw 43 is threaded through the end of the support frame 4. In addition, the support The frame 2 is provided with a snap groove 24, the center angle of which is greater than 180°, which is arranged along the height direction of the bracket 2, and the snap column 42 is located in the snap groove 24. After adjusting the position of the scraping plate 21, the staff rotates the rotary screw 43 to control the movement of the driving plate 41 and the two sets of brackets 2, forcing the two sets of brackets 2 to approach each other and squeeze the push handle 12, while squeezing the anti-skid layer 14, increasing the resistance of the bracket 2 to move relative to the push handle 12, forcing the bracket 2 and the scraping plate 21 to be stably placed relative to the push handle 12. This arrangement also provides support for the flexible adjustment of the state of the bracket 2 and the scraping plate 21, thereby improving the flexibility and practicality of the device. With the cooperation of the snap column 42 and the snap groove 24, the driving plate 41 and the bracket 2 are stably connected, providing support for forcing the bracket 2 to move by rotating the rotary screw 43.
[0033] like Figure 6 , Figure 7 , Figure 8As shown, in order to adjust the position of the annular belt 3 relative to the scraping plate 21, the first support adjustment mechanism 5 and the second support adjustment mechanism 6 both include a support shaft 61, a connecting column and a lifting plate 64. The connecting column is arranged at the lower end of the support shaft 61, the end of the annular belt 3 is sleeved on the connecting column, the lifting plate 64 is sleeved on the support shaft 61 through a bearing connection, and the end of the lifting plate 64 is threadedly provided with a lifting screw 65. At the same time, a clamping groove 25 is arranged at the end of the scraping plate 21, the thickness of the lifting plate 64 is less than the height of the clamping groove 25, and the end of the lifting plate 64 extends into the clamping groove 25, so that the lifting plate 64 is stably and movably arranged on the side of the scraping plate 21, and the lower end of the lifting screw 65 is inserted into the bottom of the clamping groove 25 through a bearing connection. When it is necessary to use the annular belt 3 and the sawtooth 31 to remove the protrusions on the road surface, the staff rotates the lifting screw 65 to control the lifting plate 64 to drive the support shaft 61, the connecting column and the annular belt 3 to descend until the lower side of the annular belt 3 is flush with the lower side of the scraping plate 21. In order to control the rotation of the endless belt 3 by the motor, a pulley 52 is sleeved on the support shaft 61 of the first support adjustment mechanism 5, and a first limiting groove 51 is provided on the side wall, the first limiting groove 51 is arranged along the height direction of the support shaft 61, a limiting column is arranged on the inner side of the pulley 52, the pulley 52 is connected to the output shaft of the motor through a belt, a rubber layer is arranged on the inner side of the pulley 52, and the limiting column is located in the first limiting groove 51. Under the cooperation of the first limiting groove 51 and the limiting column, the pulley 52 and the support shaft 61 keep synchronous rotation, so that the endless belt 3 can be controlled to rotate under the operation of the motor. In addition, under the action of external force, the pulley 52 can be raised and lowered relative to the support shaft 61, which provides convenience for adjusting the height of the endless belt 3 without affecting power transmission.
[0034] like Figure 5 , Figure 6 As shown, in order to stably set the annular belt 3 relative to the connecting column, the connecting column includes a connecting column 62 and an end plate 63. The connecting column 62 is set at the lower end of the support shaft 61, and the end plate 63 is detachably set at the lower end of the connecting column 62. Specifically, a polygonal groove can be set at the lower end surface of the support shaft 61, and a polygonal column is set on the upper side of the end plate 63. The polygonal column is inserted into the polygonal groove under the action of the connecting bolt, and the connecting column 62 and the end plate 63 form a dumbbell structure. At the same time, an annular convex belt 32 is set on the inner side of the annular belt 3, and the annular convex belt 32 extends into the middle of the dumbbell, and the dumbbell is immersed in the annular belt 3. Under the cooperation of the dumbbell and the annular convex belt 32, the annular belt 3 is stably placed relative to the connecting column. In addition, the end plate 63 and the connecting column 62 are detachably connected, which provides convenience for quickly replacing the annular belt 3 according to needs.
[0035] Example 2
[0036] like Fig. 9As shown, on the basis of Example 1, the connection between the pulley 52 and the support shaft 61 can also be set in another way. Specifically, a second limiting groove 53 is provided on the support shaft 61 of the first support adjustment mechanism 5, and a threaded rod is provided in the second limiting groove 53. The upper end of the threaded rod protrudes out of the second limiting groove 53. At the same time, a limiting threaded tube 54 is provided on the inner side of the pulley 52. The limiting threaded tube 54 is located in the second limiting groove 53, and the thread of the threaded rod passes through the limiting threaded tube 54. By rotating the threaded rod, the position of the pulley 52 relative to the support shaft 61 can be adjusted, which provides convenience for adjusting the height of the endless belt 3 without affecting power transmission.
[0037] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may be modified and varied in various ways. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A pouring type semi-flexible pavement grouting material solidification surface treatment device, comprising a traveling frame (1), a generator (11) is arranged on the traveling frame (1), and a push handle (12) is arranged on the side of the traveling frame (1), characterized in that: A bracket (2) is arranged below the push handle (12), a scraping plate (21) is arranged at the lower end of the bracket (2), an annular belt (3) is arranged on the scraping plate (21) in a liftable manner, a sawtooth (31) is arranged at the lower end of the outer side of the annular belt (3), a first support adjustment mechanism (5) and a second support adjustment mechanism (6) are arranged at the two ends of the inner side of the annular belt (3), the first support adjustment mechanism (5) and the second support adjustment mechanism (6) are arranged at the two ends of the scraping plate (21), and a motor is arranged above the scraping plate (21), and the motor controls the rotation of the annular belt (3).
2. The device for treating the solidified surface of a poured semi-flexible pavement grouting material according to claim 1, characterized in that: The second support adjustment mechanism (6) comprises a support shaft (61), a connecting column (62), an end plate (63) and a lifting plate (64); the connecting column (62) is arranged at the lower end of the support shaft (61); the end plate (63) is detachably arranged at the lower end of the connecting column (62); the connecting column (62) and the end plate (63) form a dumbbell structure; the lifting plate (64) is arranged on the support shaft (61) through a bearing connection sleeve; and a lifting screw (65) is threadedly provided at the end of the lifting plate (64).
3. A pouring type semi-flexible pavement grouting material solidification surface treatment device according to claim 2, characterized in that: An annular convex belt (32) is arranged on the inner side surface of the annular belt (3), the annular convex belt (32) extends into the middle part of the dumbbell, and the dumbbell is immersed in the annular belt (3).
4. The device for treating the solidified surface of a poured semi-flexible pavement grouting material according to claim 3 is characterized in that: The end of the scraper plate (21) is provided with a clamping groove (25), the thickness of the lifting plate (64) is smaller than the height of the clamping groove (25), and the end of the lifting plate (64) extends into the clamping groove (25), and the lower end of the lifting screw (65) is connected and inserted into the bottom of the clamping groove (25) through a bearing.
5. The device for treating the solidified surface of a poured semi-flexible pavement grouting material according to claim 4 is characterized in that: The first support and adjustment mechanism (5) also comprises a support shaft (61), a connecting column (62), an end plate (63) and a lifting plate (64); a pulley (52) is sleeved on the support shaft (61) of the first support and adjustment mechanism (5), and a first limiting groove (51) is arranged on the side wall; a limiting column is arranged on the inner side surface of the pulley (52) and is connected to the output shaft of the motor through a belt; the limiting column is located in the first limiting groove (51).
6. The device for treating the solidified surface of a poured semi-flexible pavement grouting material according to claim 1, characterized in that: The bracket (2) is provided with two symmetrical sets, an adjusting screw (22) is provided in the middle of the two sets of brackets (2), an internal threaded tube (23) is provided on the threaded sleeve of the adjusting screw (22), a mounting hole (13) is provided on the push handle (12), and the push handle (12) is provided through the upper ends of the two sets of brackets (2), and the internal threaded tube (23) is located in the mounting hole (13).
7. The device for treating the solidified surface of a poured semi-flexible pavement grouting material according to claim 6, characterized in that: Two support frames (4) are arranged at the upper ends of the two sets of brackets (2), and the two support frames (4) are respectively arranged at the upper and lower sides of the push handle (12). A driving plate (41) is arranged on the inner side of the support frame (4), and a rotating screw (43) is arranged on the side of the driving plate (41). The rotating screw (43) is arranged with a thread passing through the end of the support frame (4).
8. The device for treating the solidified surface of a poured semi-flexible pavement grouting material according to claim 7, characterized in that: The bracket (2) is provided with a buckle groove (24), the driving plate (41) is provided with a buckle column (42), and the buckle column (42) is located in the buckle groove (24).
Citation Information
Patent Citations
Pouring type semi-flexible pavement grouting material solidification surface treatment device
CN215925573U