Large-thickness water-stable macadam base laying machine

By designing a large-thick water-stable gravel base laying machine including L-shaped mounting plates, double-layer laying mechanisms and connecting mechanisms, the problems of water loss, uneven laying and easy storage accumulation in the prior art are solved, and uniform laying and automated control of water-stable gravel base are achieved.

CN222575184UActive Publication Date: 2025-03-07ZHENGZHOU JINLU MUNICIPAL ENG CO LTD
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Patent Information

Application Number
CN202421297735.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-03-07
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

The existing laying methods for thick water-stable gravel bases have problems such as water loss, uneven laying, high requirements for construction personnel, and easy accumulation of water-stable gravel storage.

Method used

A large-thick water-stable gravel base laying machine is designed, including L-shaped mounting plates, double-layer laying mechanisms and connecting mechanisms. The equipment realizes uniform stirring and laying of water-stable gravel through components such as mixing chamber, guide roller, guide bucket and bidirectional sandwich plate, and automatically controls the angle and discharge volume through power devices such as single chip computers and motors.

Benefits of technology

This equipment can effectively prevent the water loss and agglomeration of water-stabilized gravel, realize the uniform laying of water-stabilized gravel base, reduce the experience requirements for construction personnel, and improve the smoothness of laying operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a large-thickness water-stable macadam base laying machine. The large-thickness water-stable macadam base laying machine comprises an L-shaped mounting plate, a double-layer laying mechanism and a connecting mechanism, mounting threaded openings which are uniformly distributed are formed in the rear side of the L-shaped mounting plate, and a stirring chamber is arranged in the middle of the L-shaped mounting plate; the connecting mechanism comprises second rotating plates, second fixing seats and second fixing plates, the second rotating plates are fixedly connected to the lower surface of the L-shaped mounting plate in a bilateral symmetry mode, the lower ends of the two second rotating plates are rotationally connected with the second fixing seats through rotating shafts, and the second fixing plates are arranged at the lower ends of the second fixing seats; a containing hopper is fixedly connected between the two second fixing plates. The double-layer laying mechanism comprises a material guide roller, a guide hopper and a two-way sandwich plate, the material guide roller is rotationally connected between the left inner wall and the right inner wall of the containing hopper in a front-back symmetrical mode, and the large-thickness water-stable macadam base layer laid through the large-thickness water-stable macadam base layer laying machine is more uniform.
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Description

Technical Field

[0001] The utility model relates to the technical field of road construction, in particular to a large-thickness water-stable crushed stone base paving machine. Background Art

[0002] The main purpose of road construction is to promote the exchange of materials and personnel between the local area and the outside world, expand the scope of exchange, gather local popularity, increase the city's fame, promote population growth, and thus accelerate the local urbanization process. In the process of road paving, part of the road will be paved with water-stabilized crushed stone. Cement-stabilized crushed stone is a mixture of crushed stone with a certain grade, mixed with sufficient cement and water. After compaction and curing, when its strength meets the specified requirements, it is called cement-stabilized crushed stone.

[0003] The existing thick water-stable gravel base laying method uses a large container to hold the material silo, and then opens a large-diameter discharge port at the bottom. The water-stable gravel is poured out from the large-diameter discharge port and roughly laid on the base surface. The subsequent construction personnel use tools to rake the water-stable gravel to make it evenly laid on the base surface;

[0004] There are some problems with this artificially assisted laying method of water-stabilized gravel. For example, if the water-stabilized gravel is laid evenly, the moisture inside it will drain downwards, which may lead to uneven laying of the water-stabilized gravel. Artificially assisted laying has high requirements for construction workers. If the workers are inexperienced, it may lead to uneven laying. The discharge outlet of the water-stabilized gravel is fixed and the angle and direction cannot be adjusted. The water-stabilized gravel is prone to agglomeration during long-term storage, which affects the subsequent discharge operation. For this reason, we propose a large-thickness water-stabilized gravel base laying machine. Utility Model Content

[0005] The technical problem to be solved by the utility model is to overcome the existing defects and provide a large-thickness water-stable crushed stone base paving machine, which can lay more evenly and effectively solve the problems in the background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a large-thickness water-stable crushed stone base paving machine, comprising an L-shaped mounting plate, a double-layer paving mechanism and a connecting mechanism;

[0007] L-shaped mounting plate: the rear side of the plate is provided with evenly distributed mounting threaded ports, and the middle part of the L-shaped mounting plate is provided with a stirring chamber;

[0008] Connecting mechanism: it includes a second rotating plate, a second fixed seat and a second fixed plate, the second rotating plate is fixedly connected to the lower surface of the L-shaped mounting plate in a left-right symmetrical manner, the lower ends of the two second rotating plates are rotatably connected to the second fixed seat through a rotating shaft, the lower ends of the second fixed seats are provided with a second fixed plate, and a hopper is fixedly connected between the two second fixed plates;

[0009] Double-layer paving mechanism: It includes a guide roller, a guide bucket and a bidirectional sandwich plate. The guide roller rotates symmetrically front and back and is connected between the left and right inner walls of the material hopper. A guide bucket is provided at the lower end of the material hopper. A bidirectional sandwich plate is fixedly connected between the left and right inner walls of the guide bucket. The front end of the guide bucket is provided with evenly distributed divergent bucket mounting screws to achieve the function of evenly paving the base layer. The thick water-stabilized gravel base layer paved by road construction is more uniform, and the independent structure of the equipment ensures the moisture content of the water-stabilized gravel to prevent the water-stabilized gravel from agglomerating during road construction. It can automatically realize angle adaptation to ensure that the road construction paving operation can proceed smoothly.

[0010] Furthermore, it also includes a single-chip microcomputer, which is arranged outside the laying machine, and the input end of the single-chip microcomputer is electrically connected to an external power supply to control the normal operation of the electrical appliance.

[0011] Furthermore, the double-layer paving mechanism also includes a motor and a driving gear, and the driving gear is respectively fixedly connected to the right ends of the two material guide rollers, and the two driving gears are meshingly connected. The left end of the material hopper is fixedly connected with a motor, and the input shaft of the motor is fixedly connected to the left end of the material guide roller on the rear side. The input end of the motor is electrically connected to the output end of the single-chip microcomputer to provide power for uniform paving.

[0012] Furthermore, the connecting mechanism also includes a first rotating plate, a fixed block, a telescopic rod, a return spring, a front fixed plate and a first fixed seat. The first rotating plate is also rotatably connected to the rotating groove opened on the rear side of the L-shaped mounting plate through a rotating shaft. A fixed block is provided on the front side of the first rotating plate. The front end of the fixed block is fixedly connected to the telescopic rod, the front end of the telescopic rod is fixedly connected to the front fixed plate, the rear end of the hopper is fixedly connected to the first fixed seat, the interior of the first fixed seat is also rotatably connected to the front fixed plate through a rotating shaft, a return spring is provided between the fixed block and the front fixed plate, and the return spring is movably sleeved on the outer arc surface of the telescopic rod to realize the function of angle adjustment.

[0013] Furthermore, it also includes an upper mounting box, which is fixedly connected to the upper front side of the mixing chamber, a rotating rod is rotatably connected between the lower surface of the upper mounting box and the bottom wall of the mixing chamber, and a stirring blade is provided on the outer arc surface of the rotating rod. A stirring motor is provided inside the upper mounting box, and the output shaft of the stirring motor is fixedly connected to the upper end of the rotating rod. The input end of the stirring motor is electrically connected to the output end of the single-chip microcomputer, so as to realize the function of uniform distribution of water-stabilized gravel materials.

[0014] Furthermore, it also includes a pneumatic flow valve, which is connected in series to the lower end of the mixing chamber, and the air inlet of the pneumatic flow valve is connected to an external cylinder to achieve the function of quantitative discharging.

[0015] Furthermore, it also includes water inlet pipes, which are symmetrically fixed to the inside of the upper installation box, the rear ends of the two water inlet pipes are connected to the external water supply equipment, and the lower ends of the two water inlet pipes extend to the inside of the mixing chamber to realize the water inlet function.

[0016] Compared with the prior art, the utility model has the following beneficial effects: the large-thickness water-stable crushed stone base paving machine has the following advantages:

[0017] 1. Before paving the water-stabilized gravel for road construction, the external feeding equipment can be adjusted to put a specified amount of water-stabilized gravel into the mixing chamber. At this time, the external water supply equipment can be adjusted to discharge a certain amount of water into the mixing chamber. At this time, the single-chip microcomputer can be adjusted to operate the mixing motor, and then the mixing blades are driven by the rotating rod to stir the water-stabilized gravel inside the mixing chamber to prevent its water evaporation. The independent structure ensures the water content of the water-stabilized gravel and prevents the water-stabilized gravel from agglomerating during road construction.

[0018] 2. When the water-stabilized gravel just flows downward in the guide bucket, affected by gravity, the telescopic rod contracts and the guide bucket tilts to ensure that the water-stabilized gravel flow on the front side can be better aligned with the base surface. When no paving operation is performed, affected by the rebound force of the reset spring, the telescopic rod is pushed to extend and the guide bucket is reset. When the water-stabilized gravel just flows downward in the guide bucket, affected by gravity, the telescopic rod contracts and the guide bucket tilts to ensure that the water-stabilized gravel flow on the front side can be better aligned with the base surface. When no paving operation is performed, affected by the rebound force of the reset spring, the telescopic rod is pushed to extend and the guide bucket is reset. The angle adaptation can be automatically realized to ensure that the road construction paving operation can be carried out smoothly.

[0019] 3. When it is necessary to lay a thick water-stable gravel base layer, the single-chip microcomputer can be controlled to run the motor. The output shaft of the motor rotates to drive the guide roller on the rear side to rotate, and then the guide roller on the front side is driven to rotate through the driving gear. At this time, the external cylinder can be controlled, and the pneumatic flow valve is opened to discharge a specified amount of material into the hopper. Then, guided by the two guide rollers, the water-stable gravel is discharged downward through the guide bucket. At the same time, the two-way sandwich plate diverts the water-stable gravel, and the water-stable gravel on the upper side is laid on the base surface. The water-stable gravel flow on the lower side then lays another layer of water-stable gravel, thereby realizing the function of evenly laying the base layer. The thick water-stable gravel base laid by road construction is more uniform. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the structure of the utility model;

[0021] Figure 2 It is a cross-sectional structural schematic diagram of the connection mechanism of the utility model.

[0022] In the figure: 1 L-shaped mounting plate, 2 single chip microcomputer, 3 hopper, 4 connecting mechanism, 41 first rotating plate, 42 fixing block, 43 telescopic rod, 44 return spring, 45 front side fixing plate, 46 first fixing seat, 47 second rotating plate, 48 second fixing seat, 49 second fixing plate, 5 double-layer laying mechanism, 51 material guide roller, 52 guide bucket, 53 two-way sandwich plate, 54 motor, 55 driving gear, 6 mixing chamber, 7 upper side mounting box, 8 mixing motor, 9 mixing blade, 10 water inlet pipe, 11 mounting threaded port, 12 pneumatic flow valve, 13 diverging bucket mounting threaded port. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-2 , This embodiment provides a technical solution: a large-thickness water-stable crushed stone base paving machine, including an L-shaped mounting plate 1, a double-layer paving mechanism 5 and a connecting mechanism 4;

[0025] L-shaped mounting plate 1: its rear side is provided with evenly distributed mounting threaded openings 11, the middle part of the L-shaped mounting plate 1 is provided with a stirring chamber 6, and also includes a single-chip microcomputer 2, the single-chip microcomputer 2 is arranged outside the paving machine, and the input end of the single-chip microcomputer 2 is electrically connected to an external power supply, and also includes an upper side mounting box 7, the upper side mounting box 7 is fixedly connected to the upper front side of the stirring chamber 6, a rotating rod is rotatably connected between the lower surface of the upper side mounting box 7 and the bottom wall of the stirring chamber 6, and a stirring blade 9 is provided on the outer arc surface of the rotating rod, and a stirring motor 8 is provided inside the upper side mounting box 7, and the output shaft of the stirring motor 8 is fixedly connected to the upper end of the rotating rod, and the input end of the stirring motor 8 is electrically connected to the output end of the single-chip microcomputer 2, and also includes a pneumatic flow valve 12, and the pneumatic flow valve 12 is connected in series to the lower end of the stirring chamber 6, and the pneumatic flow valve 12 is connected to the lower end of the stirring chamber 6. The air inlet of the dynamic flow valve 12 is externally connected to the external air cylinder, and also includes a water inlet pipe 10, which is symmetrically fixedly connected to the interior of the upper mounting box 7, and the rear ends of the two water inlet pipes 10 are externally connected to the external water supply equipment, and the lower ends of the two water inlet pipes 10 extend to the interior of the mixing chamber 6. The laying machine is installed to the external traveling device through external bolts and mounting threaded ports 11. At this time, the external feeding equipment can be regulated to put a specified amount of water-stabilized gravel into the interior of the mixing chamber 6. At this time, the external water supply equipment can be regulated to discharge a certain amount of water into the interior of the mixing chamber 6. At this time, the single-chip computer 2 can be regulated to operate the stirring motor 8, and then the stirring blade 9 is driven by the rotating rod to stir the water-stabilized gravel inside the mixing chamber 6 to prevent its water from evaporating;

[0026] The connecting mechanism 4 includes a second rotating plate 47, a second fixed seat 48 and a second fixed plate 49. The second rotating plate 47 is fixedly connected to the lower surface of the L-shaped mounting plate 1 in a symmetrical manner. The lower ends of the two second rotating plates 47 are rotatably connected to the second fixed seat 48 through a rotating shaft. The lower ends of the second fixed seats 48 are provided with a second fixed plate 49. The hopper 3 is fixedly connected between the two second fixed plates 49. The connecting mechanism 4 also includes a first rotating plate 41, a fixed block 42, a telescopic rod 43, a reset spring 44, a front fixed plate 45 and a first fixed seat 46. The first rotating plate 41 is also rotatably connected to the rotating groove opened on the rear side of the L-shaped mounting plate 1 through a rotating shaft. The front side of the first rotating plate 41 is provided with a fixed block 42. The front end of the fixed block 42 is fixedly connected with a telescopic rod 43, the front end of the telescopic rod 43 is fixedly connected with a front side fixed plate 45, the rear end of the hopper 3 is fixedly connected with a first fixed seat 46, the interior of the first fixed seat 46 is also rotatably connected with the front side fixed plate 45 through a rotating shaft, a return spring 44 is provided between the fixed block 42 and the front side fixed plate 45, the return spring 44 is movably sleeved on the outer arc surface of the telescopic rod 43, under the influence of gravity, the telescopic rod 43 is contracted, and the guide bucket 52 is tilted to ensure that the water-stable gravel flow on the front side can be better aligned with the base surface. When the paving operation is not performed, the return spring 44 is affected by the rebound force, and then the telescopic rod 43 is extended, and the guide bucket 52 is reset;

[0027] Double-layer laying mechanism 5: It includes a material guide roller 51, a guide bucket 52 and a bidirectional sandwich plate 53. The material guide roller 51 rotates symmetrically front and back and is connected between the left and right inner walls of the material hopper 3. A guide bucket 52 is provided at the lower end of the material hopper 3. A bidirectional sandwich plate 53 is fixedly connected between the left and right inner walls of the guide bucket 52. The front end of the guide bucket 52 is provided with evenly distributed divergent bucket mounting screws 13. The double-layer laying mechanism 5 also includes a motor 54 and a driving gear 55. The driving gear 55 is respectively fixedly connected to the right ends of the two material guide rollers 51. The two driving gears 55 are meshed and connected. The left end of the material hopper 3 is fixedly connected to the motor 54. The input shaft of the motor 54 is fixedly connected to the left end of the material guide roller 51 on the rear side. The input end of the motor 54 is electrically connected to the single-chip microcomputer. 2, when it is necessary to carry out the paving operation of the water-stable crushed stone base with a large thickness, the single-chip microcomputer 2 can be adjusted, the motor 54 can be operated, the output shaft of the motor 54 rotates to drive the guide roller 51 on the rear side to rotate, and then the guide roller 51 on the front side is driven to rotate through the driving gear 55. At this time, the external cylinder can be controlled, and the pneumatic flow valve 12 is opened to discharge a specified amount of material into the interior of the hopper 3, and then the water-stable crushed stone is discharged downward through the guide bucket 52 under the guidance of the two guide rollers 51. At the same time, the two-way sandwich plate 53 diverts the water-stable crushed stone, and the water-stable crushed stone material on the upper side is laid on the surface of the base, and the water-stable crushed stone flow on the lower side then lays another layer of water-stable crushed stone, thereby realizing the function of evenly laying the base.

[0028] The working principle of a large-thickness water-stable crushed stone base paving machine provided by the utility model is as follows: the road construction paving machine is installed to an external traveling device through external bolts and mounting threaded ports 11, at which time the external feeding equipment can be regulated to put a specified amount of water-stable crushed stone into the interior of the mixing chamber 6, at which time the external water supply equipment can be regulated to discharge a fixed amount of water into the interior of the mixing chamber 6, at which time the single-chip microcomputer 2 and the stirring motor 8 can be regulated to operate, and then the stirring blades 9 are driven by the rotating rod to stir the water-stable crushed stone inside the mixing chamber 6 to prevent its water from evaporating and affecting the feeding, and when it is necessary to carry out a large-thickness water-stable crushed stone base paving operation, the single-chip microcomputer 2 and the motor 54 can be regulated to operate, the output shaft of the motor 54 is rotated to drive the guide roller 51 on the rear side to rotate, and then the front side is driven by the driving gear 55 The guide roller 51 rotates, and the external air cylinder can be controlled at this time, and the pneumatic flow valve 12 opens to discharge a specified amount of material into the interior of the hopper 3, and then guided by the two guide rollers 51, the water-stable gravel is discharged downward through the guide bucket 52, and at the same time, the two-way sandwich plate 53 diverts the water-stable gravel, and the water-stable gravel on the upper side is laid on the surface of the base surface, and the water-stable gravel flow on the lower side then lays another layer of water-stable gravel, so as to achieve the function of evenly laying the base layer. When the water-stable gravel just flows downward in the guide bucket 52, it is affected by gravity, and the telescopic rod 43 is contracted, and the guide bucket 52 is tilted to ensure that the water-stable gravel flow on the front side can be better aligned with the base surface. When the paving operation is not performed, it is affected by the rebound force of the reset spring 44, and then the telescopic rod 43 is extended to push the guide bucket 52 to reset.

[0029] It is worth noting that the single chip microcomputer 2 disclosed in the above embodiment is specifically model S7-200, and the motor 54, the stirring motor 8 and the pneumatic flow valve 12 can be freely configured according to the actual application scenario. It is recommended to use the ys6314 aluminum alloy reduction motor for the motor 54, the GWDJ-KD mixer reducer matching motor for the stirring motor 8, and the B300 pneumatic cement pneumatic flow valve for the pneumatic flow valve 12. The single chip microcomputer 2 controls the motor 54 and the stirring motor 8 using methods commonly used in the prior art.

[0030] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A large thickness water-stable crushed stone base paving machine, characterized by: It comprises an L-shaped mounting plate (1), a double-layer laying mechanism (5) and a connecting mechanism (4); An L-shaped mounting plate (1): the rear side of the L-shaped mounting plate (1) is provided with evenly distributed mounting threaded openings (11), and the middle portion of the L-shaped mounting plate (1) is provided with a stirring chamber (6); The connecting mechanism (4) comprises a second rotating plate (47), a second fixing seat (48) and a second fixing plate (49), wherein the second rotating plate (47) is fixedly connected to the lower surface of the L-shaped mounting plate (1) in a bilaterally symmetrical manner, the lower ends of the two second rotating plates (47) are rotatably connected to the second fixing seat (48) via a rotating shaft, the lower ends of the second fixing seats (48) are provided with a second fixing plate (49), and a material hopper (3) is fixedly connected between the two second fixing plates (49); A double-layer laying mechanism (5): comprising a material guide roller (51), a guide bucket (52) and a bidirectional sandwich plate (53); the material guide roller (51) is symmetrically rotated forward and backward and connected between the left and right inner walls of the material holding hopper (3); a guide bucket (52) is provided at the lower end of the material holding hopper (3); a bidirectional sandwich plate (53) is fixedly connected between the left and right inner walls of the guide bucket (52); and a front end of the guide bucket (52) is provided with evenly distributed divergent bucket mounting screw holes (13).

2. A thick water-stable crushed stone base paving machine according to claim 1, characterized in that: It also comprises a single-chip microcomputer (2), wherein the single-chip microcomputer (2) is arranged outside the laying machine, and an input end of the single-chip microcomputer (2) is electrically connected to an external power supply.

3. A thick water-stable crushed stone base paving machine according to claim 2, characterized in that: The double-layer laying mechanism (5) further comprises a motor (54) and a driving gear (55), wherein the driving gear (55) is respectively fixedly connected to the right ends of the two material guide rollers (51), and the two driving gears (55) are meshedly connected. The left end of the material hopper (3) is fixedly connected to the motor (54), the input shaft of the motor (54) is fixedly connected to the left end of the material guide roller (51) at the rear side, and the input end of the motor (54) is electrically connected to the output end of the single-chip computer (2).

4. The large-thickness water-stable crushed stone base paving machine according to claim 1 is characterized by: The connecting mechanism (4) further comprises a first rotating plate (41), a fixing block (42), a telescopic rod (43), a return spring (44), a front fixing plate (45) and a first fixing seat (46); the first rotating plate (41) is also rotatably connected to a rotating groove provided at the rear side of the L-shaped mounting plate (1) via a rotating shaft; a fixing block (42) is provided at the front side of the first rotating plate (41); the front end of the fixing block (42) is fixedly connected to the telescopic rod (43); the front end of the telescopic rod (43) is fixedly connected to the front fixing plate (45); the rear end of the material hopper (3) is fixedly connected to the first fixing seat (46); the interior of the first fixing seat (46) is also rotatably connected to the front fixing plate (45) via a rotating shaft; a return spring (44) is provided between the fixing block (42) and the front fixing plate (45); the return spring (44) is movably sleeved on the outer arc surface of the telescopic rod (43).

5. The large-thickness water-stable crushed stone base paving machine according to claim 2, characterized in that: The invention also comprises an upper mounting box (7), the upper mounting box (7) being fixedly connected to the upper front side of the stirring chamber (6), a rotating rod being rotatably connected between the lower surface of the upper mounting box (7) and the bottom wall of the stirring chamber (6), a stirring blade (9) being provided on the outer arc surface of the rotating rod, a stirring motor (8) being provided inside the upper mounting box (7), an output shaft of the stirring motor (8) being fixedly connected to the upper end of the rotating rod, and an input end of the stirring motor (8) being electrically connected to an output end of the single-chip computer (2).

6. The large-thickness water-stable crushed stone base paving machine according to claim 1, characterized in that: It also comprises a pneumatic flow valve (12), wherein the pneumatic flow valve (12) is connected in series to the lower end of the stirring chamber (6), and the air inlet of the pneumatic flow valve (12) is externally connected to an external cylinder.

7. The large-thickness water-stable crushed stone base paving machine according to claim 1 is characterized by: It also includes water inlet pipes (10), which are fixedly connected to the interior of the upper installation box (7) in a left-right symmetrical manner, the rear ends of the two water inlet pipes (10) are externally connected to an external water supply device, and the lower ends of the two water inlet pipes (10) extend to the interior of the mixing chamber (6).