Low-energy-consumption vertical pump capable of idling and provided with scroll flow channel

By designing the circulation cavity and reinforced structure inside the vertical pump main body, the long-term energy consumption problem caused by poor suction circulation effect is solved, the circulation effect and use strength are improved, and the risk of impeller damage is reduced.

CN222576910UActive Publication Date: 2025-03-07GUANGDONG MEDI PUMP IND CO LTD
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Patent Information

Application Number
CN202421443822.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-24
Publication Date
2025-03-07
Estimated Expiration
2034-06-24

AI Technical Summary

Technical Problem

Existing vertical pumps are prone to long-term energy consumption when the suction and circulation effect is poor, and cause unnecessary damage to the impeller.

Method used

A low-energy idling vortex flow channel vertical pump is designed. By forming a flow chamber combined with a vortex chamber, a first input chamber and a first outflow chamber inside the vertical pump main body, the gradual expansion of the flow channel area is used to reduce the fluid speed, recover kinetic energy, and improve the flow effect and corrosion resistance through the reinforcement rod and the corrosion-proof layer.

Benefits of technology

It improves circulation effect and output filtration capacity, reduces the risk of damage of the impeller, and improves the overall use strength and corrosion resistance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a low energy consumption idling scroll runner vertical pump, which comprises a vertical pump main body and a driving motor, one side of the vertical pump main body is connected with an input port, the top end and the bottom end of the inner wall of the input port are fixedly provided with arc-shaped mounting plates, and one side of each arc-shaped mounting plate is provided with a mounting ring plate. According to the vertical pump, the circulation cavity is formed in the vertical pump main body, the cavity is formed by combining the vortex cavity, the first input cavity and the first outflow cavity, when the vortex cavity is introduced from the input port, the vortex cavity firstly reaches the interior of the first input cavity, and the size of the first input cavity is gradually increased from left to right, so that the vortex cavity is gradually expanded by utilizing the area of a flow channel during suction; when the impeller body rotates, the diffusion flow channel is used for reducing the speed of fluid and recycling part of kinetic energy, meanwhile, rotation kinetic energy is formed when the impeller body rotates, after the side edge of the vortex cavity communicates with the first outflow cavity, the fluid is diffused and finally discharged from the position of the output port, and therefore a good circulation effect is formed in the working process.
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Description

Technical Field

[0001] The utility model relates to the technical field of vertical pumps, in particular to a low-energy-consumption idling scroll flow channel vertical pump. Background Art

[0002] A vertical pump is a type of pump used to transport abrasive, coarse particles, and high-concentration slurries. It does not require any shaft seals or seal water and can operate normally even under conditions of insufficient suction volume. As the name suggests, a vertically placed pump body is suitable for use in limited spaces such as pump room basements and drilling platforms.

[0003] Based on the working principle of the vertical pump, it is necessary to use the start-up of the motor to drive the impeller to rotate to generate centrifugal force. The blades on the impeller suck the liquid from the suction port and push it to the outlet, thereby realizing the transportation of the liquid. Therefore, the work of the impeller directly affects the effect of suction circulation. Therefore, if the circulation effect is not good, it is easy to form a long-term energy consumption phenomenon, which can easily cause unnecessary damage to the impeller. Utility Model Content

[0004] The purpose of the present utility model is to provide a low-energy consumption idle-running scroll flow channel vertical pump, so as to solve the problem proposed in the above background technology that the operation of the impeller directly affects the effect of suction circulation, and if the circulation effect is not good, it is easy to form a long-term energy consumption phenomenon, which is easy to directly cause unnecessary damage to the impeller.

[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a low-energy consumption idling scroll flow channel vertical pump, comprising a vertical pump body and a drive motor, one side of the vertical pump body being connected to an input port, the other side of the vertical pump body being connected to an output port, a cavity being formed inside the vertical pump body, the cavity being composed of a first input chamber, a vortex chamber, and a first outflow chamber, one side of the first input chamber being connected to the vortex chamber, one side of the vortex chamber being connected to the first outflow chamber, the inner wall of the cavity being coated with an anti-corrosion layer, a first reinforcing rod being fixed inside the shell cavity of the vertical pump body, a diagonal bracing reinforcing rod being fixed to one side of the first reinforcing rod, the first reinforcing rods being evenly distributed inside the shell cavity of the vertical pump body, an arc-shaped mounting plate being fixed to the top and bottom ends of the inner wall of the output port, and a mounting ring plate being mounted on one side of the arc-shaped mounting plate.

[0006] Preferably, one side of the input port is communicated with the interior of the vertical pump body, and one side of the output port is communicated with the interior of the vertical pump body.

[0007] Preferably, the arc-shaped mounting plates are symmetrically distributed about the central axis of the output port, and mounting bolts are evenly distributed between the mounting ring plate and the arc-shaped mounting plates.

[0008] Preferably, a center plate is connected to the middle position inside the mounting ring plate, a connecting rod is fixed between the mounting ring plate and the center plate, a filter is installed inside the mounting ring plate, and disassembly handles are installed at the front and rear ends of one side of the mounting ring plate.

[0009] Preferably, the disassembly handles are symmetrically distributed about the central axis of the mounting ring plate, and the connecting rods are symmetrically distributed about the central axis of the mounting ring plate.

[0010] Preferably, an installation groove is opened inside the center plate, a working motor is installed inside the installation groove, the output end of the working motor is connected to the output shaft, cleaning plates are installed at the top and bottom ends of the output shaft, cleaning brushes are evenly distributed on one side of the cleaning plate, and the cleaning plates are symmetrically distributed about the central axis of the output shaft.

[0011] Preferably, the output end of the driving motor is connected to a transmission rod, the bottom end of the transmission rod is connected to an impeller body, and the outer side wall of the impeller body is evenly distributed with fan blade bodies.

[0012] Preferably, a central noise reduction layer is installed at a middle position inside the impeller body, both ends of the central noise reduction layer are connected with isolation shaping layers, and one end of each of the isolation shaping layers is installed with a first noise reduction layer.

[0013] Compared with the prior art, the beneficial effects of the present invention are: the low-energy consumption idling scroll flow channel vertical pump not only improves the circulation effect, but also improves the output filtering capacity and impeller noise reduction capacity of the vertical pump;

[0014] (1) A flow cavity is formed inside the vertical pump body, and the cavity is composed of a vortex cavity, a first input cavity and a first outflow cavity. When the water is introduced into the input port, it first reaches the inside of the first input cavity, and the size of the first input cavity increases from left to right. Therefore, during suction, the flow channel area is gradually expanded, that is, the diffusion flow channel is used to reduce the speed of the fluid and recover part of the kinetic energy, so as to achieve the purpose of high-efficiency flow field design. At the same time, rotational kinetic energy is generated when the impeller body rotates. After the side of the vortex cavity is connected with the first outflow cavity, the fluid diffuses and is finally discharged at the output port. At this time, since the first reinforcement rod is evenly distributed inside the vertical pump body, and the diagonal reinforcement rod is fixed on the side of the first reinforcement rod, the first reinforcement rod and the diagonal reinforcement rod are used to form a combined reinforcement, thereby reducing the deformation problem caused by the impact of the water flow, and the inner wall of the cavity is coated with an anti-corrosion layer, so the overall anti-corrosion ability is better improved during operation, thereby forming a better circulation effect during operation and improving the overall use strength.

[0015] (2) The connection and installation between the mounting ring plate and the arc-shaped mounting plate are completed by using the mounting bolts, and the connection and installation of the center plate are completed by using the connecting rods. When discharged, the waste is filtered through the filter screen, and then the working motor is started to drive the output shaft to rotate. Therefore, the waste can be rotated synchronously under the connection of the cleaning plate. The surface of the filter screen can be cleaned by using the cleaning brush, and the suspended dust can be discharged from the slag discharge port at the bottom of the output port, thereby improving the overall output filtering capacity during the working process;

[0016] (3) After the driving motor is working, the transmission rod can be driven to rotate. When the transmission rod rotates, the impeller body rotates synchronously. At this time, the fan blade body is used to form a fluid vortex, and the first noise reduction layer, the central noise reduction layer and the isolation shaping layer are distributed in sequence inside the impeller body. With the cooperation of the three, the overall noise reduction processing capability is better achieved. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0018] Figure 2 This is a side view of the mounting ring plate structure of the present invention;

[0019] Figure 3 This is a schematic diagram of the cross-sectional structure of the impeller body of the present utility model;

[0020] Figure 4 This is a schematic diagram of a partial front cross-sectional structure of the mounting ring plate of the present invention;

[0021] Figure 5 This is a schematic diagram of a partial cross-sectional structure of the vertical pump body of the present utility model.

[0022] In the figure: 1. Vertical pump body; 2. Driving motor; 3. Transmission rod; 4. First outflow chamber; 5. Cleaning brush; 6. Cleaning plate; 7. Mounting groove; 8. Working motor; 9. Mounting ring plate; 10. Output port; 11. Fan blade body; 12. Impeller body; 13. Vortex chamber; 14. First input chamber; 15. Input port; 16. Mounting bolt; 17. Filter; 18. Connecting rod; 19. Disassembly handle; 20. Center plate; 21. Output shaft; 22. First noise reduction layer; 23. Center noise reduction layer; 24. Isolation shaping layer; 25. Arc-shaped mounting plate; 26. First reinforcement rod; 27. Diagonal support reinforcement rod; 28. Anti-corrosion layer. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] See also Figure 1-5 , the utility model provides an embodiment: a low-energy consumption idling scroll flow channel vertical pump, including a vertical pump body 1, a drive motor 2, one side of the vertical pump body 1 is connected to an input port 15, and the other side of the vertical pump body 1 is connected to an output port 10, a cavity is formed inside the vertical pump body 1, the cavity is composed of a first input chamber 14, a vortex chamber 13, and a first outflow chamber 4, one side of the first input chamber 14 is connected to the vortex chamber 13, and one side of the vortex chamber 13 is connected to the first outflow chamber 4, the inner wall of the cavity is coated with an anti-corrosion layer 28, a first reinforcing rod 26 is fixed inside the shell cavity of the vertical pump body 1, a diagonal brace reinforcing rod 27 is fixed to one side of the first reinforcing rod 26, the first reinforcing rod 26 is evenly distributed inside the shell cavity of the vertical pump body 1, an arc-shaped mounting plate 25 is fixed to the top and bottom ends of the inner wall of the output port 10, and a mounting ring plate 9 is installed on one side of the arc-shaped mounting plate 25.

[0025] One side of the input port 15 is communicated with the interior of the vertical pump body 1 , and one side of the output port 10 is communicated with the interior of the vertical pump body 1 .

[0026] The arc-shaped mounting plates 25 are symmetrically distributed about the central axis of the output port 10 , and mounting bolts 16 are evenly distributed between the mounting ring plate 9 and the arc-shaped mounting plates 25 .

[0027] A center plate 20 is connected to the middle position inside the mounting ring plate 9, a connecting rod 18 is fixed between the mounting ring plate 9 and the center plate 20, a filter screen 17 is installed inside the mounting ring plate 9, and disassembly handles 19 are installed at the front and rear ends of one side of the mounting ring plate 9.

[0028] The disassembly handles 19 are symmetrically distributed with respect to the central axis of the mounting ring plate 9 , and the connecting rods 18 are symmetrically distributed with respect to the central axis of the mounting ring plate 9 .

[0029] An installation groove 7 is opened inside the center plate 20, and a working motor 8 is installed inside the installation groove 7. The output end of the working motor 8 is connected to the output shaft 21. Cleaning plates 6 are installed on the top and bottom ends of the output shaft 21. Cleaning brushes 5 are evenly distributed on one side of the cleaning plate 6. The cleaning plates 6 are symmetrically distributed about the central axis of the output shaft 21.

[0030] The output end of the driving motor 2 is connected to the transmission rod 3 , the bottom end of the transmission rod 3 is connected to the impeller body 12 , and the outer side wall of the impeller body 12 is evenly distributed with fan blade bodies 11 .

[0031] A central noise reduction layer 23 is installed in the middle of the impeller body 12. Both ends of the central noise reduction layer 23 are connected to isolation shaping layers 24. One end of the isolation shaping layer 24 is installed with a first noise reduction layer 22.

[0032] Furthermore, the size of the first input cavity 14 increases from left to right, thereby utilizing the gradual expansion of the flow channel area during inhalation;

[0033] Furthermore, a slag discharge port is connected to one side of the bottom end of the output port 10 , and the slag discharge port is connected to the output port 10 , and is used to discharge impurities swept down by the filter screen 17 .

[0034] Working principle: First, a flow cavity is formed inside the vertical pump body 1, which is composed of a vortex cavity 13, a first input cavity 14 and a first outflow cavity 4. After the drive motor 2 is started, the transmission rod 3 can be driven to rotate. When the transmission rod 3 rotates, the impeller body 12 rotates synchronously. At this time, the fan body 11 is used to form a fluid vortex, and when it is introduced into the input port 15, it first reaches the inside of the first input cavity 14. The size of the first input cavity 14 changes from left to right. Therefore, the gradual expansion of the flow channel area is utilized during suction. At the same time, rotational kinetic energy is generated after the impeller body 12 rotates. After the side of the vortex cavity 13 is connected with the first outflow cavity 4, the fluid diffuses and is finally discharged at the position of the output port 10.

[0035] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

Claims

1. A low-energy consumption idling scroll flow channel vertical pump, comprising a vertical pump body (1) and a drive motor (2), characterized in that: One side of the vertical pump body (1) is connected to an input port (15), and the other side of the vertical pump body (1) is connected to an output port (10). A cavity is formed inside the vertical pump body (1), and the cavity is composed of a first input cavity (14), a vortex cavity (13), and a first outflow cavity (4). One side of the first input cavity (14) is connected to the vortex cavity (13), and one side of the vortex cavity (13) is connected to the first outflow cavity (4). The inner wall of the cavity is coated with an anti-corrosion layer (28). A first reinforcing rod (26) is fixed inside the shell cavity of the vertical pump body (1), and a diagonal reinforcing rod (27) is fixed to one side of the first reinforcing rod (26). The first reinforcing rod (26) is evenly distributed inside the shell cavity of the vertical pump body (1). The top and bottom ends of the inner wall of the output port (10) are fixed with arc-shaped mounting plates (25), and one side of the arc-shaped mounting plate (25) is mounted with a mounting ring plate (9).

2. A low energy consumption idling scroll flow channel vertical pump according to claim 1, characterized in that: One side of the input port (15) is in communication with the interior of the vertical pump body (1), and one side of the output port (10) is in communication with the interior of the vertical pump body (1).

3. A low energy consumption idling scroll flow channel vertical pump according to claim 1, characterized in that: The arc-shaped mounting plate (25) is symmetrically distributed about the central axis of the output port (10), and mounting bolts (16) are evenly distributed between the mounting ring plate (9) and the arc-shaped mounting plate (25).

4. A low energy consumption idling scroll flow channel vertical pump according to claim 1, characterized in that: A center plate (20) is connected to the middle position inside the mounting ring plate (9), a connecting rod (18) is fixed between the mounting ring plate (9) and the center plate (20), a filter screen (17) is installed inside the mounting ring plate (9), and disassembly handles (19) are installed at both front and rear ends of one side of the mounting ring plate (9).

5. A low energy consumption idling scroll flow channel vertical pump according to claim 4, characterized in that: The disassembly handle (19) is symmetrically distributed with respect to the central axis of the mounting ring plate (9), and the connecting rod (18) is symmetrically distributed with respect to the central axis of the mounting ring plate (9).

6. A low energy consumption idling scroll flow channel vertical pump according to claim 4, characterized in that: The center plate (20) is provided with a mounting groove (7) inside, a working motor (8) is installed inside the mounting groove (7), the output end of the working motor (8) is connected to an output shaft (21), a cleaning plate (6) is installed at the top and bottom ends of the output shaft (21), cleaning brushes (5) are evenly distributed on one side of the cleaning plate (6), and the cleaning plates (6) are symmetrically distributed about the central axis of the output shaft (21).

7. A low energy consumption idling scroll flow channel vertical pump according to claim 1, characterized in that: The output end of the driving motor (2) is connected to a transmission rod (3), the bottom end of the transmission rod (3) is connected to an impeller body (12), and the outer side wall of the impeller body (12) is evenly distributed with fan blade bodies (11).

8. A low energy consumption idling scroll flow channel vertical pump according to claim 7, characterized in that: A central noise reduction layer (23) is installed at a middle position inside the impeller body (12), both ends of the central noise reduction layer (23) are connected to isolation shaping layers (24), and one end of the isolation shaping layer (24) is installed with a first noise reduction layer (22).