Automatic identification lubricating device for drying machine chain wheel lubrication

Abstract

The utility model discloses an automatic identification lubricating device for lubricating a chain wheel of a drying machine, and aims to provide an automatic identification lubricating device which is convenient to use, high in safety, automatic in oiling and capable of accurately controlling the oiling amount. The chain plate lubricating device comprises a control module, a lubricating mechanism and a moving mechanism, the moving mechanism is connected with the control module, the moving mechanism can drive the lubricating mechanism to move in the conveying direction of the drying machine chain plate, the lubricating mechanism comprises a mounting seat, an oil dripping valve, a chain wheel sensor and a camera module are arranged on the mounting seat, and the camera module is connected with the mounting seat. The control module is connected with the oil dripping valve, the oil dripping valve is connected with an oil dripping nozzle, the chain wheel sensor, the camera module and the oil dripping nozzle are all located in the conveying direction of the drying machine chain plate, and the camera module comprises a camera and a light source which are oppositely arranged. The lubricating device is applied to the technical field of lubricating devices.

Description

Technical Field

[0001] The utility model relates to a lubricating device, in particular to an automatic identification lubricating device used for lubricating a sprocket of a dryer. Background Art

[0002] Maintenance personnel need to lubricate the sprockets on both sides of each dryer chain plate every week. It takes at least one hour to lubricate each sprocket one by one, resulting in a large amount of maintenance workload. Moreover, it is difficult to control the precise amount of oiling through manual oiling, which causes the sprocket to be unable to rotate flexibly due to poor lubrication, resulting in sprocket wear and chain jamming, affecting product quality. In addition, the dryer chain plate is a running equipment, and maintenance personnel are prone to visual fatigue when they bend their bodies for a long time to stare at the constantly moving chain plate, which can easily lead to the omission of oiling for some sprockets. There are also certain labor safety risks. Utility Model Content

[0003] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide an automatic identification lubricating device which is easy to use, highly safe, automatically refuels and can accurately control the refueling amount.

[0004] The technical solution adopted by the utility model is: the utility model includes a control module, a lubrication mechanism and a moving mechanism, the moving mechanism is connected to the control module, the moving mechanism can drive the lubrication mechanism to move along the transportation direction of the dryer chain plate, the lubrication mechanism includes a mounting seat, the mounting seat is provided with an oil drip valve, a sprocket sensor and a camera module, the control module is connected to the oil drip valve, the oil drip valve is connected with an oil drip nozzle, the sprocket sensor, the camera module and the oil drip nozzle are all located in the transportation direction of the dryer chain plate, and the camera module includes a camera and a light source arranged relatively.

[0005] Furthermore, the lubrication mechanism also includes an oil storage barrel, a liquid level sensor is arranged in the oil storage barrel, the liquid level sensor is connected to the control module, and the oil storage barrel is connected to the oil drip valve through an oil pump.

[0006] Furthermore, the oil drip nozzle is arranged at an angle.

[0007] Furthermore, the lubrication mechanism also includes a horizontal adjustment seat, a first movable rod with adjustable height is provided on the mounting seat, a waist-shaped movable hole is opened on the horizontal adjustment seat, the bottom of the first movable rod is movably connected in the waist-shaped movable hole, and the side end of the oil drip valve is rotatably connected to the inner side of the horizontal adjustment seat.

[0008] Furthermore, a second movable rod and a third movable rod, both of which are adjustable in height, are provided on the mounting base, the camera and the light source are respectively arranged at the bottom of the second movable rod and the third movable rod, and the second movable rod and the third movable rod are both located on one side of the oil drip nozzle.

[0009] Furthermore, the control module includes a control cabinet, in which a controller is arranged, the moving mechanism, the oil dripping valve, the sprocket sensor and the camera module are all connected to the controller, and the controller is connected to a display screen.

[0010] Furthermore, the sprocket sensor is a photoelectric switch.

[0011] The beneficial effects of the utility model are:

[0012] With respect to the deficiencies of the prior art, in the utility model, when the sprocket needs to be lubricated, the control module drives the lubrication mechanism to move along the transportation direction of the dryer chain plate through the moving mechanism, and when the sprocket sensor detects the first sprocket, the oil drip valve is opened, the dryer sprocket is oiled through the oil drip nozzle, and the oil filling point is photographed by the camera, thereby completing a sprocket oiling operation, and the moving mechanism further drives the lubrication mechanism to move to the second sprocket and repeat the above operation, wherein each time the oil is dripped, the single oil dripping amount is controlled by the oil drip valve, and a small amount and multiple lubrication method is used to improve the lubrication effect and improve the flexibility of the refueling time; therefore, the utility model can set a small amount and multiple lubrication method according to actual conditions to improve the lubrication effect, and collect clear images through the relatively arranged cameras and light sources to display the oiling effect in real time, without the need for on-site observation, so that the utility model has the advantages of easy use, high safety, automatic refueling and the ability to accurately control the refueling amount. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.

[0014] Figure 1 It is a schematic diagram of the connection relationship of the utility model;

[0015] Figure 2 This is a three-dimensional structural diagram of the lubrication mechanism of the utility model. Figure 1 ;

[0016] Figure 3 This is a three-dimensional structural diagram of the lubrication mechanism of the utility model. Figure 2 ;

[0017] Figure 4 This is a three-dimensional structural diagram of the lubrication mechanism of the utility model. Figure 3 .

[0018] The reference numerals are as follows:

[0019] 1. Control module; 2. Lubrication mechanism; 3. Oil drip valve; 4. Mounting seat; 5. Sprocket sensor; 6. Camera module; 8. Oil drip nozzle; 9. Camera; 10. Light source; 11. Oil storage barrel; 12. Liquid level sensor; 13. Oil pump; 16. Level adjustment seat; 17. First movable rod; 18. Waist-shaped movable hole; 19. Second movable rod; 20. Third movable rod; 21. Control cabinet; 22. Controller; 23. Display screen.

[0020] The realization of the purpose, functional features and advantages of the utility model will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] It should be noted that all directional indications in the embodiments of the present invention, such as up, down, left, right, front, back, clockwise, counterclockwise, etc., are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indication will also change accordingly.

[0023] In addition, the descriptions of "first", "second", etc. in the present utility model are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the present utility model.

[0024] like Figures 1 to 4As shown, in this embodiment, the utility model includes a control module 1, a lubricating mechanism 2 and a moving mechanism, the moving mechanism is connected to the control module 1, the moving mechanism can drive the lubricating mechanism 2 to move along the transport direction of the dryer chain plate, the lubricating mechanism 2 includes a mounting seat 4, the mounting seat 4 is provided with an oil dripping valve 3, a sprocket sensor 5 and a camera module 6, the control module 1 is connected to the oil dripping valve 3, the oil dripping valve 3 is connected with an oil dripping nozzle 8, the sprocket sensor 5, the camera module 6 and the oil dripping nozzle 8 are all located in the transport direction of the dryer chain plate, and the camera module 6 includes a camera 9 and a light source 10 arranged relatively. Specifically, the moving mechanism may include a horizontal moving module and a lifting moving module to realize the movement of the lubricating mechanism 2.

[0025] With respect to the deficiencies of the prior art, in the present invention, when the sprocket needs to be lubricated, the control module 1 drives the lubricating mechanism 2 to move along the transport direction of the dryer chain plate through the moving mechanism. When the sprocket sensor 5 detects the first sprocket, the oil drip valve 3 is opened, the dryer sprocket is oiled through the oil drip nozzle 8, and the oil filling point is photographed by the camera 9, thereby completing a sprocket oiling operation, and the moving mechanism further drives the lubricating mechanism 2 to move to the second sprocket and repeat the above operation, wherein each time the oil is dripped, the single oil dripping amount is controlled by the oil drip valve 3, and a small amount and multiple lubrication method is used to improve the lubrication effect and improve the flexibility of the refueling time; therefore, the present invention can set a small amount and multiple lubrication method according to actual conditions to improve the lubrication effect, and collect clear images through the relatively arranged camera 9 and light source 10 to display the oiling effect in real time, without the need for on-site observation, so that the present invention has the advantages of easy use, high safety, automatic refueling and the ability to accurately control the refueling amount.

[0026] In some embodiments, the lubrication mechanism 2 also includes an oil storage barrel 11, a liquid level sensor 12 is arranged in the oil storage barrel 11, the liquid level sensor 12 is connected to the control module 1, and the oil storage barrel 11 is connected to the oil drip valve 3 through an oil pump 13; the oil drip nozzle 8 is arranged at an angle; the lubrication mechanism 2 also includes a horizontal adjustment seat 16, a first movable rod 17 with adjustable height is arranged on the mounting seat 4, a waist-shaped movable hole 18 is opened on the horizontal adjustment seat 16, the bottom of the first movable rod 17 is movably connected to the waist-shaped movable hole 18, and the side end of the oil drip valve 3 is rotatably connected to the inner side of the horizontal adjustment seat 16. Specifically, the oil storage barrel 11 is pumped to the oil drip valve 3 through the oil pump 13, and the oil dripping amount is controlled by the oil dripping valve 3, and the oil dripping amount can be increased or decreased according to the oil dripping effect diagram collected by the camera module 6; in addition, when it is necessary to adjust the position of the oil dripping nozzle 8, the height of the oil dripping nozzle 8 can be adjusted by adjusting the first movable rod 17, the horizontal position of the oil dripping nozzle 8 can be adjusted by adjusting the relative position of the horizontal adjustment seat 16 and the first movable rod 17, and the inclination angle of the oil dripping nozzle 8 can be adjusted by rotating the position of the oil dripping valve 3 on the horizontal adjustment seat 16.

[0027] In some embodiments, the mounting base 4 is provided with a second movable rod 19 and a third movable rod 20, both of which are adjustable in height, and the camera 9 and the light source 10 are respectively arranged at the bottom of the second movable rod 19 and the third movable rod 20, and the second movable rod 19 and the third movable rod 20 are both located on one side of the drip nozzle 8. Specifically, when dripping oil, the camera 9 and the light source 10 are respectively located on both sides of the sprocket for taking pictures; when the height needs to be adjusted, the height of the camera 9 and the light source 10 can be adjusted by adjusting the height of the second movable rod 19 and the third movable rod 20.

[0028] In some embodiments, the control module 1 includes a control cabinet 21, in which a controller 22 is disposed, the mobile mechanism, the oil dripping valve 3, the sprocket sensor 5 and the camera module 6 are all connected to the controller 22, and the controller 22 is connected to a display screen 23; the sprocket sensor 5 is a photoelectric switch. Specifically, the oil level in the oil storage barrel 11 and the oil dripping effect diagram can be intuitively displayed through the display screen 23.

[0029] The above description is only a preferred embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the inventive concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.

Claims

1. An automatic identification lubrication device for lubricating a sprocket of a dryer, characterized in that: The invention comprises a control module (1), a lubricating mechanism (2) and a moving mechanism, wherein the moving mechanism is connected to the control module (1), and the moving mechanism can drive the lubricating mechanism (2) to move along the transport direction of the dryer chain plate, the lubricating mechanism (2) comprises a mounting seat (4), and the mounting seat (4) is provided with an oil dripping valve (3), a sprocket sensor (5) and a camera module (6), the control module (1) is connected to the oil dripping valve (3), and the oil dripping valve (3) is connected with an oil dripping nozzle (8), the sprocket sensor (5), the camera module (6) and the oil dripping nozzle (8) are all located in the transport direction of the dryer chain plate, and the camera module (6) comprises a camera (9) and a light source (10) which are arranged relatively.

2. The automatic identification lubrication device for lubricating a sprocket of a dryer according to claim 1, characterized in that: The lubrication mechanism (2) further comprises an oil storage barrel (11), a liquid level sensor (12) is arranged in the oil storage barrel (11), the liquid level sensor (12) is connected to the control module (1), and the oil storage barrel (11) is connected to the oil drip valve (3) via an oil pump (13).

3. The automatic identification lubrication device for lubricating a sprocket of a dryer according to claim 2, characterized in that: The oil drip nozzle (8) is arranged at an angle.

4. An automatic identification lubrication device for lubricating a sprocket of a dryer according to claim 2 or 3, characterized in that: The lubrication mechanism (2) further comprises a horizontal adjustment seat (16), a first movable rod (17) with adjustable height is arranged on the mounting seat (4), a waist-shaped movable hole (18) is opened on the horizontal adjustment seat (16), the bottom of the first movable rod (17) is movably connected to the waist-shaped movable hole (18), and the side end of the oil drip valve (3) is rotatably connected to the inner side of the horizontal adjustment seat (16).

5. The automatic identification lubrication device for lubricating a sprocket of a dryer according to claim 4, characterized in that: The mounting seat (4) is provided with a second movable rod (19) and a third movable rod (20) both of which are adjustable in height; the camera (9) and the light source (10) are respectively arranged at the bottom of the second movable rod (19) and the third movable rod (20); and the second movable rod (19) and the third movable rod (20) are both located on one side of the oil drip nozzle (8).

6. The automatic identification lubrication device for lubricating a sprocket of a dryer according to claim 1, characterized in that: The control module (1) comprises a control cabinet (21), a controller (22) is arranged in the control cabinet (21), the moving mechanism, the oil dripping valve (3), the sprocket sensor (5) and the camera module (6) are all connected to the controller (22), and the controller (22) is connected to a display screen (23).

7. The automatic identification lubrication device for lubricating a sprocket of a dryer according to claim 1, characterized in that: The sprocket sensor (5) is a photoelectric switch.

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