Cooling system for eccentric wheel of continuous casting machine crystallizer vibration mechanism
By designing an eccentric wheel cooling system for continuous casting machine crystallizer vibration mechanism including mounting sliders, cooling water nozzles and fans, the problem of high temperature locking of eccentric wheel bearings in high temperature environments is solved, and precise cooling control and cooling efficiency are improved.
Patent Information
- Application Number
- CN202421156545.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-25
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-05-25
AI Technical Summary
The eccentric wheel of the continuous casting machine crystallizer vibrating mechanism is prone to temperature rise in high temperature environments, resulting in high temperature locking of bearings and affecting production efficiency. The existing cooling methods have problems such as waste of cooling water and unsatisfactory cooling effect.
A cooling system including a bracket, mounting slider, mounting slider drive mechanism, cooling water spray head, temperature sensor, fan and controller is designed. Through the reciprocating movement of the mounting slider and the blowing of the fan, combined with the precise spraying of the cooling water spray head, the precise cooling control of the eccentric bearing is achieved.
It realizes precise control of cooling of eccentric wheel bearings, reduces the amount of cooling water, improves cooling efficiency, and ensures high-pull-speed production of continuous casting machines at high temperatures in summer.
Smart Images

Figure CN222578681U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of continuous casting machines, in particular to an eccentric wheel cooling system of a continuous casting machine crystallizer vibration mechanism. Background Art
[0002] The production process of continuously casting high-temperature molten steel into ingots with certain cross-sectional shapes and certain dimensions is called continuous steel casting. The equipment required to complete this process is called a continuous casting equipment set. The electromechanical and hydraulic integration of steel casting equipment, continuous casting machine main equipment, cutting area equipment, dummy rod collection and conveying equipment constitutes the core equipment of continuous steel casting, which is usually called a continuous casting machine.
[0003] The main function of the crystallizer vibration mechanism is to make the crystallizer vibrate up and down. To be precise, it makes the crystallizer move along the radius of the continuous casting machine according to the given amplitude, frequency and waveform deflection characteristics to simulate the arc motion, making demoulding easier. In daily production, due to the high ambient temperature, the eccentric wheel of the crystallizer vibration mechanism is prone to temperature rise, which can easily cause the eccentric wheel bearing to lock at high temperature, affecting production efficiency. In current production, cooling water is used to cool the three bearings of the eccentric wheel separately. As long as the production is carried out, the water is poured without precise control, resulting in a waste of cooling water. In addition, in the high-speed production of the continuous casting machine under the high temperature environment in summer, the cooling effect of this method is not ideal. Utility Model Content
[0004] In order to overcome the above-mentioned deficiencies in the prior art, the utility model provides an eccentric wheel cooling system for a continuous casting machine crystallizer vibration mechanism.
[0005] The technical scheme adopted by the utility model is: a cooling system for an eccentric wheel of a continuous casting machine crystallizer vibration mechanism, comprising a bracket, a mounting slider, a mounting slider driving mechanism, a cooling water nozzle, a temperature sensor, a fan, and a controller, wherein the bracket is fixed on the continuous casting machine, the mounting slider can be slidably arranged on the bracket, the mounting slider driving mechanism is connected with the mounting slider, and is used to drive the mounting slider to reciprocate on the bracket, the cooling water nozzle input end is connected with a water supply hose, the cooling water nozzle is connected with an electric valve, the cooling water nozzle and the temperature sensor are fixed on the mounting slider, the fan is installed at a corresponding position of the bearing of the eccentric wheel of the continuous casting machine crystallizer vibration mechanism, the number of the fans corresponds to the number of eccentric wheel bearings, the mounting slider driving mechanism, the temperature sensor, the dispersion, and the electric valve are all connected with the controller;
[0006] Furthermore, the bracket includes a fixing seat and a guide rod, the fixing seat is fixed on the continuous casting machine, and two guide rods are symmetrically arranged, and both ends of the guide rods are fixed on the fixing seat;
[0007] Furthermore, the installation slide block is provided with a through hole adapted to the guide rod, and the installation slide block can slide along the guide rod;
[0008] Further, the installation slider driving mechanism includes a servo motor, a screw rod and a nut, the nut is connected to the installation slider, the servo motor is connected to the screw rod through a coupling, a nut is provided on the screw rod, the end of the screw rod is rotatably connected to the bracket, and the servo motor is connected to the controller;
[0009] Furthermore, the water supply hose adopts a spring telescopic water pipe;
[0010] Furthermore, the input end of the water supply hose is connected to a micro-boosting water pump, and the controller is connected to the micro-boosting water pump.
[0011] The utility model provides an installation slider, a cooling water nozzle and a temperature sensor on the installation slider, and a fan is installed at a corresponding position of the eccentric wheel bearing. The installation slider driving mechanism that drives the installation slider, the electric valve of the cooling water nozzle, the temperature sensor and the fan are all connected to a controller, so as to realize precise control of the cooling of the eccentric wheel bearing.
[0012] The utility model has the advantages of realizing relatively accurate control of the temperature reduction of the eccentric wheel bearing, reducing the amount of cooling water, improving the cooling efficiency, and ensuring the high-speed production of the continuous casting machine under high temperature in summer. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a partial structural schematic diagram of the utility model.
[0014] Figure 2 This is a schematic diagram of the control relationship of the utility model.
[0015] In the figure: 1. bracket, 11. fixing seat, 12. guide rod, 2. installation slide block, 3. installation slide block driving mechanism, 31. servo motor, 32. screw rod, 4. cooling water nozzle, 41. electric valve, 5. temperature sensor, 6. fan, 7. controller, 8. micro booster water pump. DETAILED DESCRIPTION
[0016] In order to more clearly understand the technical solution of the present invention, the present invention is further described below in conjunction with the accompanying drawings.
[0017] like Figure 1 and Figure 2As shown, a cooling system of an eccentric wheel of a crystallizer vibration mechanism of a continuous casting machine comprises a bracket 1, a mounting slide block 2, a mounting slide block driving mechanism 3, a cooling water nozzle 4, a temperature sensor 5, a fan 6, and a controller 7. The bracket 1 is fixed on the continuous casting machine. The bracket 1 comprises a fixing seat 11 and a guide rod 12. The fixing seat 11 is fixed on the continuous casting machine. Two guide rods 12 are symmetrically arranged. Both ends of the guide rod 12 are fixed on the fixing seat 11. The fixing seat 11 of the bracket 1 can be fixed on the steel plate of the second cooling closed chamber of the continuous casting machine. The mounting slide block 2 can be slidably arranged on the bracket 1. The mounting slide block driving mechanism 3 is connected to the mounting slide block 2. The mounting slide block 2 is provided with a guide rod 12 is adapted through hole, the installation slide block 2 can slide along the guide rod 12, the installation slide block driving mechanism 3 is used to drive the installation slide block 2 to reciprocate on the bracket 1, the input end of the cooling water nozzle 4 is connected to the water supply hose, the cooling water nozzle 4 is connected to the electric valve 41, the cooling water nozzle 4 and the temperature sensor 5 are fixed on the installation slide block 2, and the cooling water nozzle 4 is connected by a hose, so that the nozzle moves with the installation slide block 2, the fan 6 is installed at the corresponding position of the bearing of the eccentric wheel of the continuous casting machine crystallizer vibration mechanism, and the number of fans 6 corresponds to the number of eccentric wheel bearings. The installation slide block driving mechanism 3, the temperature sensor 5, the dispersion, and the electric valve 41 are all connected to the controller 7;
[0018] Preferably, the installation slider driving mechanism 3 includes a servo motor 31, a screw rod 32 and a nut, the nut is connected to the installation slider 2, the servo motor 31 is connected to the screw rod 32 through a coupling, the servo motor 31 can be fixed on the fixing seat 11 of the bracket 1, a nut is provided on the screw rod 32, the end of the screw rod 32 can be rotatably connected to the bracket 1, the servo motor 31 is connected to the controller 7, the servo motor 31 drives the screw rod 32 to rotate, the nut is connected to the installation slider 2, and the nut moves linearly along the guide rod 12 together with the installation slider 2 under the restriction of the guide rod 12 matched with the installation slider 2;
[0019] Preferably, the water supply hose adopts a spring telescopic water hose, which has a telescopic function to avoid unnecessary damage to the hose connected to the cooling water nozzle 4 due to the excessive movement of the cooling water nozzle 4;
[0020] Preferably, a micro-boosting water pump 8 is connected to the input end of the water supply hose, and the controller 7 is connected to the micro-boosting water pump 8. Setting a micro-boosting water pump can increase the pressure and flow of the water sprayed by the cooling water nozzle 4, thereby enhancing the cooling effect.
[0021] Working principle: By setting the controller 7, in daily production, the servo motor 31 is started at a certain interval, the servo motor 31 drives the screw rod 32 to rotate, and the nut matched with the screw rod 32 and the mounting slide block 2 are arranged on the screw rod 32 to make a straight reciprocating movement along the guide rod 12. The temperature sensor 5 arranged on the mounting slide block 2 monitors the temperature on the eccentric wheel. When the temperature of the eccentric wheel is normal, the eccentric wheel temperature is monitored repeatedly at a certain interval. When the temperature on the eccentric wheel exceeds the set temperature, the controller 7 receives the information and opens the electric valve 41 of the cooling water nozzle 4 to start spraying water. To cool down, the servo motor 31 keeps working, and the fan 6 is turned on to blow air to the eccentric wheel bearing, accelerating the evaporation of cooling water of the eccentric wheel bearing and accelerating the cooling of the bearing. The controller 7 controls the servo motor 31 to make the mounting slider 2 stay at the eccentric wheel bearing for a certain period of time, and the eccentric wheel bearing is cooled down by the cooling water nozzle 4 and the fan 6. The temperature sensor 5 continuously monitors the temperature, and stops spraying water when the temperature on the eccentric wheel drops to a certain value. The fan 6 continues to work for a period of time and then stops. The servo motor 31 continues to execute the command to monitor the temperature at intervals.
[0022] The above description is only a preferred embodiment of the present utility model, so all equivalent changes or modifications made according to the structure, features and principles described in the scope of the present utility model patent application are included in the scope of the present utility model patent application.
Claims
1. An eccentric wheel cooling system for a continuous casting machine crystallizer vibration mechanism, characterized in that: It includes a bracket, an installation slider, an installation slider driving mechanism, a cooling water nozzle, a temperature sensor, a fan, and a controller. The bracket is fixed on the continuous casting machine, the installation slider can be slidably set on the bracket, the installation slider driving mechanism is connected to the installation slider, and is used to drive the installation slider to reciprocate on the bracket, the cooling water nozzle input end is connected to a water supply hose, the cooling water nozzle is connected to an electric valve, the cooling water nozzle and the temperature sensor are fixed on the installation slider, the fan is installed at the corresponding position of the bearing of the eccentric wheel of the continuous casting machine crystallizer vibration mechanism, the number of the fans corresponds to the number of eccentric wheel bearings, and the installation slider driving mechanism, temperature sensor, dispersion, and electric valve are all connected to the controller.
2. The eccentric wheel cooling system of the continuous casting machine crystallizer vibration mechanism according to claim 1, characterized in that: The bracket comprises a fixing seat and a guide rod, wherein the fixing seat is fixed on the continuous casting machine, and two guide rods are symmetrically arranged, and both ends of the guide rods are fixed on the fixing seat.
3. The eccentric wheel cooling system of the continuous casting machine crystallizer vibration mechanism according to claim 2, characterized in that: The installation slide block is provided with a through hole matched with the guide rod, and the installation slide block can slide along the guide rod.
4. The eccentric wheel cooling system of the continuous casting machine crystallizer vibration mechanism according to claim 1, characterized in that: The mounting slider driving mechanism includes a servo motor, a screw rod and a nut, the nut is connected to the mounting slider, the servo motor is connected to the screw rod through a coupling, a nut is provided on the screw rod, the end of the screw rod is rotatably connected to the bracket, and the servo motor is connected to the controller.
5. The eccentric wheel cooling system of the continuous casting machine crystallizer vibration mechanism according to claim 1, characterized in that: The water supply hose adopts a spring telescopic water pipe.
6. The eccentric wheel cooling system of the continuous casting machine crystallizer vibration mechanism according to claim 1, characterized in that: The input end of the water supply hose is connected to a micro-boosting water pump, and the controller is connected to the micro-boosting water pump.