PTFE pipe hardness detection device
By designing a PTFE pipe hardness detection device including a machine, detector, adjustment component, clamping component and protective component, the problem of pipe damage caused by the inability to accurately control the clamping force is solved, and the precise control of force and force dispersion is achieved, which enhances the practicality of the device and reduces safety hazards.
Patent Information
- Application Number
- CN202420680981.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-03
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-04-03
AI Technical Summary
When clamping pipes, the clamping force cannot be accurately controlled, which can easily lead to excessive clamping force and damage to the surface of the pipe.
A PTFE pipe hardness detection device including a machine, a detector, an adjustment assembly, a clamping assembly and a protective assembly is designed. Through the coordination of support rods, sliders, round rods, rubber pads, hollow tubes, compression springs, hinged rods and round holes, precise control of force and force dispersion are achieved to prevent damage to the pipe.
It effectively solves the problem of pipe damage caused by the inaccurate control of clamping force, enhances the practicality of the device, and prevents pipe breakage and injure staff through protective components, reducing safety hazards.
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Figure CN222579867U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of hardness detection, in particular to a PTFE pipe hardness detection device. Background Art
[0002] Pipes refer to materials used in pipeline systems for transporting fluids, gases or solids. They usually have certain flexibility, corrosion resistance and pressure resistance to meet the needs of different application scenarios. PTFE pipes are increasingly used in society because of their excellent chemical resistance, extremely low friction coefficient, excellent temperature resistance and good insulation performance. In the production process of PTFE pipes, in order to ensure that the strength of the finished product is qualified, it is often necessary to conduct strength testing on the pipes. During the testing process, the pipes need to be fixed, but because the side of the pipe is an arc surface, the traditional clamps have fewer contact points when clamping the pipes, which is prone to slipping.
[0003] After searching, Chinese patent announcement number: CN220271067U discloses a tube hardness testing device that prevents rolling, including a platform, a base fixedly installed at the bottom of the platform, a grinding device arranged on the platform, and the grinding device includes: a telescopic rod A, fixedly connected to the top of the platform; a rotating shaft, rotatably connected to the top of the telescopic rod A through a bearing; a grinding wheel, sleeved on the rotating shaft, and the inner wall of the grinding wheel is fixedly connected to the rotating shaft; a positioning hole, opened on the side of the grinding wheel. Through the hardness testing device, the tube between the presentation platform and the meniscus is fixed by using the telescopic rod B, and the position of the retractable hardness testing pen is moved by manually sliding the sliding plate, thereby solving the problem that the testing device cannot fix the tube well, resulting in uneven force on the tube when receiving the test, thereby achieving the function of testing different positions of the tube.
[0004] Although the device solves the problem of few contact points and easy slipping of the pipe when the traditional clamp is used to clamp the pipe, and enhances the stability of the device, the clamping force cannot be accurately controlled when the device is clamping the pipe, which easily leads to the problem that the pipe surface is easily damaged when the clamping force is too large. Therefore, a PTFE pipe hardness detection device is proposed to solve the above problem. Utility Model Content
[0005] In order to make up for the above shortcomings, the utility model provides a PTFE pipe hardness detection device, which aims to improve the problem in the prior art that the clamping force of the clamp is difficult to control, resulting in the pipe surface being easily damaged when the clamping force is too large.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a PTFE pipe hardness detection device, comprising a machine platform, a detector is arranged on the upper surface of the machine platform, an adjustment component is arranged on the upper surface of the machine platform, a clamping component is arranged inside the machine platform, a protective component is arranged inside the machine platform, the adjustment component comprises a fixed plate, the clamping component comprises a support rod, a slider is slidably connected to the lower surface of the support rod, a round rod is fixedly connected to the front surface of the slider, a hollow tube is fixedly connected to the rear surface of the fixed plate, a round hole is opened on the lower surface of the hollow tube, and a rubber pad is elastically connected to the inner wall of the hollow tube through a compression spring.
[0007] As a further description of the above technical solution:
[0008] The fixing plate penetrates through and is slidably connected to the inner wall of the front side of the machine platform, and the upper surface of the supporting rod is fixedly connected to the lower surface of the fixing plate.
[0009] As a further description of the above technical solution:
[0010] One end of the compression spring is fixedly connected to the front surface of the rubber pad, the other end of the compression spring is fixedly connected to the inner wall of the front side of the hollow tube, the rubber pad piston is connected to the inner wall of the hollow tube, the front surface of the round rod is fixedly connected to the rear surface of the rubber pad, and the round rod penetrates and is slidably connected to the rear surface of the hollow tube.
[0011] As a further description of the above technical solution:
[0012] The clamping assembly also includes a hinged rod, a positioning block is hinged on the lower surface of the hinged rod, a clamping block 1 is slidably connected to the lower surface of the positioning block, and a clamping block 2 is slidably connected to the lower surface of the clamping block 1. The adjustment assembly also includes a slide plate, a threaded rod is passed through and rotatably connected to the upper surface of the machine, and a turntable is fixedly connected to the upper surface of the threaded rod.
[0013] As a further description of the above technical solution:
[0014] The upper surface of the hinge rod is hinged to the rear surface of the sliding block.
[0015] As a further description of the above technical solution:
[0016] The rear surface of the slide plate is fixedly connected to the front surface of the fixed plate, the slide plate is slidably connected to the inner wall of the machine platform, and the threaded rod penetrates and is threadedly connected to the upper surface of the slide plate.
[0017] As a further description of the above technical solution:
[0018] The protection component comprises a baffle, a through hole is formed on the upper surface of the baffle, a clamping block is fixedly connected to the front surface of the baffle, and the inner wall of the clamping block is elastically connected to the limiting block via a limiting spring.
[0019] As a further description of the above technical solution:
[0020] The baffle is slidably connected to the inner wall of the machine, one end of the limit spring is fixedly connected to the right surface of the limit block, the other end of the limit spring is fixedly connected to the inner wall on the right side of the block, the limit block penetrates and is slidably connected to the left surface of the block, a slot is provided on the inner wall on the front side of the machine, the block is plugged into the inner wall of the slot, the limit block is plugged into the inner wall of the slot, the front surface of the limit block is set as an inclined surface, and the rear surface of the limit block is set as an inclined surface.
[0021] The utility model has the following beneficial effects:
[0022] 1. In the utility model, through the cooperation of the support rod, the slider, the round rod, the rubber pad, the hollow tube, the compression spring, the hinge rod and the round hole, when the clamping force is too large, the force can be dispersed, which solves the problem that the traditional clamp is easy to cause damage to the pipe when the clamping force is too large, and enhances the practicality of the device. In addition, with the cooperation of the clamping block 1 and the clamping block 2, the clamp can fit the surface of the pipe, further increasing the contact points during clamping and ensuring stability during clamping.
[0023] 2. In the utility model, through the cooperation of the baffle, the clamping block, the limit spring, the limit block, the clamping groove and the through hole, when testing the hardness of the pipe, the baffle can block the broken pipe fragments, thereby solving the problem of accidental injury to workers due to excessive testing force and reducing safety hazards. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic front view of the three-dimensional structure of the overall device in the utility model;
[0025] Figure 2 It is a schematic cross-sectional view of the three-dimensional structure of the machine in the utility model;
[0026] Figure 3 It is a schematic cross-sectional view of the three-dimensional structure of the hollow core tube of the utility model;
[0027] Figure 4 It is a schematic diagram of the three-dimensional structure of the positioning block, the first clamping block and the second clamping block in the utility model;
[0028] Figure 5 It is a schematic cross-sectional view of the three-dimensional structure of the machine platform and the clamping block in the utility model.
[0029] Legend:
[0030] 1. Machine; 2. Detector; 31. Fixed plate; 32. Slide plate; 33. Threaded rod; 34. Turntable; 41. Support rod; 42. Slider; 43. Round rod; 44. Rubber pad; 45. Hollow tube; 46. Compression spring; 47. Articulated rod; 48. Positioning block; 49. Clamping block 1; 411. Clamping block 2; 401. Round hole; 51. Baffle; 52. Block; 53. Limit spring; 54. Limit block; 501. Slot; 502. Through hole. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0032] Reference Figure 1 - Figure 3 The utility model provides an embodiment: a PTFE pipe hardness detection device, including a machine 1, the machine 1 is used to connect the overall device, the upper surface of the machine 1 is provided with a detector 2, the detector 2 can be raised and lowered, and can be used to detect the hardness of the pipe. PTFE is a high-performance engineering plastic with special properties, with excellent chemical resistance, extremely low friction coefficient and good insulation performance, but the texture of the material is also brittle. When testing the hardness, it is easy to break due to excessive squeezing force. The upper surface of the machine 1 is provided with an adjustment component, the adjustment component can control the height of the clamping component, and the inside of the machine 1 is provided with a clamping component. The parts can clamp the pipe. A protective component is arranged inside the machine 1, which can prevent the pipe from breaking and accidentally injuring the staff. The adjustment component includes a fixed plate 31, and the clamping component includes a support rod 41. The lower surface of the support rod 41 is slidably connected with a slider 42, and the slider 42 slides in the front and rear directions. The front surface of the slider 42 is fixedly connected with a round rod 43, and the slider 42 and the round rod 43 can move synchronously. The rear surface of the fixed plate 31 is fixedly connected with a hollow tube 45, and a circular hole 401 is opened on the lower surface of the hollow tube 45. The aperture of the circular hole 401 is small, which can limit the flow rate of air. The inner wall of the hollow tube 45 is elastically connected with a rubber pad 44 through a compression spring 46.
[0033] Reference Figure 1 - Figure 3 The fixing plate 31 penetrates and is slidably connected to the inner wall of the front side of the machine 1, and the upper surface of the support rod 41 is fixedly connected to the lower surface of the fixing plate 31. When the fixing plate 31 moves, it will drive the support rod 41 to move synchronously.
[0034] Reference Figure 1 - Figure 3 One end of the compression spring 46 is fixedly connected to the front surface of the rubber pad 44, and the other end of the compression spring 46 is fixedly connected to the inner wall of the front side of the hollow tube 45. When the rubber pad 44 moves forward, it will squeeze the compression spring 46 to generate a reaction force. The piston of the rubber pad 44 is connected to the inner wall of the hollow tube 45. When the rubber pad 44 moves, it will squeeze the air inside the hollow tube 45. The front surface of the round rod 43 is fixedly connected to the rear surface of the rubber pad 44. When the round rod 43 moves, it will drive the rubber pad 44 to move synchronously. The round rod 43 penetrates and is slidably connected to the rear surface of the hollow tube 45.
[0035] Reference Figure 2 - Figure 4 The clamping assembly also includes an articulated rod 47, a positioning block 48 is hinged on the lower surface of the articulated rod 47, and the positioning block 48 drives the articulated rod 47 to rotate when it moves. The lower surface of the positioning block 48 is slidably connected with a clamping block 1 49, and a slide groove 1 is provided on the lower surface of the positioning block 48. The clamping block 1 49 slides on the inner wall of the slide groove 1. The lower surface of the clamping block 1 49 is slidably connected with a clamping block 2 411, and a slide groove 2 is provided on the lower surface of the clamping block 1 49. The clamping block 2 411 slides in the slide groove. The inner wall of the second clamp block 411, when the second clamp block 411 contacts the pipe, the second clamp block 411 and the first clamp block 49 will gradually fit with the outer wall of the pipe to clamp and fix the pipe. The first clamp block 49, the second clamp block 411 and the positioning block 48 are arranged in two groups, which are symmetrically distributed up and down. The adjustment component also includes a slide plate 32, and a threaded rod 33 is penetrated and rotatably connected to the upper surface of the machine 1. The upper surface of the threaded rod 33 is fixedly connected to a turntable 34, and the threaded rod 33 and the turntable 34 will rotate synchronously.
[0036] Reference Figure 3 The upper surface of the hinge rod 47 is hinged to the rear surface of the slider 42 , and when the hinge rod 47 rotates, it pushes the slider 42 to slide along the lower surface of the support rod 41 .
[0037] Reference Figure 2 - Figure 4 The rear surface of the slide plate 32 is fixedly connected to the front surface of the fixed plate 31, and the slide plate 32 and the fixed plate 31 will move synchronously. The slide plate 32 is slidably connected to the inner wall of the machine platform 1 and slides longitudinally. The threaded rod 33 passes through and is threadedly connected to the upper surface of the slide plate 32. When the threaded rod 33 is rotated, the slide plate 32 will move longitudinally. The threaded rod 33 is self-locking. When the threaded rod 33 stops rotating, the position of the slide plate 32 will be fixed.
[0038] Reference Figure 1 and Figure 5The protective component includes a baffle 51, and a through hole 502 is opened on the upper surface of the baffle 51. When the detector 2 moves downward to detect the hardness of the pipe, it will pass through the through hole 502. The baffle 51 will not cause any obstruction to the detector 2. A clamping block 52 is fixedly connected to the front surface of the baffle 51. The inner wall of the clamping block 52 is elastically connected to the limiting block 54 through a limiting spring 53. The clamping block 52 and the limiting block 54 can limit the baffle 51.
[0039] Reference Figure 1 and Figure 5 The baffle plate 51 is slidably connected to the inner wall of the machine table 1 and slides in the front-back direction. One end of the limit spring 53 is fixedly connected to the right surface of the limit block 54, and the other end of the limit spring 53 is fixedly connected to the inner wall on the right side of the block 52. When the limit block 54 moves to the right, it will retract into the inner wall of the block 52 and squeeze the limit spring 53 to generate a reaction force. The limit block 54 penetrates and is slidably connected to the left surface of the block 52. A card slot 501 is provided on the inner wall of the front side of the machine table 1. The card slot 501 fits with the block 52. The card slot 501 is provided in an L shape. The block 52 Inserted in the inner wall of the card slot 501, the limit block 54 is inserted in the inner wall of the card slot 501, and the limit block 54 will be inserted in the L-shaped corner of the card slot 501, so as to limit the baffle 51. A handle is fixedly connected to the upper surface of the baffle 51 for easy grasping. The front surface of the limit block 54 is set as a slope, and the rear surface of the limit block 54 is set as a slope. By squeezing the slope of the limit block 54, the limit block 54 will move to the right to release the limit, but squeezing the slope of the limit block 54 requires a certain amount of force, so the limit block 54 will not move without the influence of external force.
[0040] Working principle: first, place the pipe to be tested on top of the clamp block 2 411 located below, and then rotate the turntable 34 to drive the threaded rod 33 to rotate. The rotating threaded rod 33 will drive the slide plate 32, the fixed plate 31 and the clamping assembly to move downward. When the clamp block 2 411 located above contacts the pipe, extrusion will occur. The reaction force of the extrusion will cause the upper and lower groups of clamp blocks 2 411 and clamp block 1 49 to rotate. Clamp block 2 411 will fit against the outer wall of the pipe, increase the contact points with the pipe, and ensure stability during clamping. After clamping is completed, stop rotating the turntable 34, and the device will be stable due to the self-locking of the threaded rod 33.
[0041] In order to prevent the pipe from being damaged due to excessive force when clamping the pipe, during the clamping process, when the clamping reaches a certain force, the positioning block 48 will not continue to move downward, the hinged rod 47 will rotate to push the slider 42 to move forward and backward, and the slider 42 will drive the round rod 43 and the rubber pad 44 to move synchronously. The moving rubber pad 44 will squeeze the compression spring 46 to generate a reaction force, and will also squeeze the air inside the hollow tube 45 to be discharged from the circular hole 401. Since the aperture of the circular hole 401 is small, the speed of movement of the device can be limited, which can play a buffering role. Then move the baffle 51 forward, and plug the block 52 and the limit block 54 into the slot 501. During plugging, the inclined surface of the front surface of the limit block 54 will be squeezed, and the limit block 54 will move to the right to retract the block 52 to release the obstruction and squeeze the limit spring 53 to generate a reaction force. After the plugging is completed, the reaction force of the limit spring 53 will push the limit block 54 to move to the left and insert it into the slot 501 to limit the baffle 51.
[0042] Then start the detector 2 to detect the hardness of the pipe. During the detection, the detector 2 will pass through the through hole 502, and the baffle 51 can block the broken pipe to prevent accidental injury to the staff. After the detection is completed, the detector 2 is closed and the baffle 51 is moved backward. When moving backward, the inclined surface of the rear surface of the limit block 54 will be squeezed, and the limit block 54 will move to the right to retract the block 52 to release the block and squeeze the limit spring 53 to generate a reaction force. When the block 52 and the slot 501 are disengaged, the reaction force of the limit spring 53 will push the limit block 54 out, and then the turntable 34 is rotated in the opposite direction to drive the slide plate 32, the fixed plate 31 and the clamping assembly to move upward. When the clamp block 2 411 located above is separated from the pipe, the reaction force of the compression spring 46 will push the rubber pad 44, the round rod 43, the slider 42 and the hinged rod 47 to return to their initial state, and then the pipe is removed to complete the detection work.
[0043] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A PTFE pipe hardness testing device, comprising a machine (1), characterized in that: The upper surface of the machine (1) is provided with a detector (2), the upper surface of the machine (1) is provided with an adjustment component, the interior of the machine (1) is provided with a clamping component, the interior of the machine (1) is provided with a protection component, the adjustment component comprises a fixing plate (31), the clamping component comprises a support rod (41), the lower surface of the support rod (41) is slidably connected with a slider (42), the front surface of the slider (42) is fixedly connected with a round rod (43), the rear surface of the fixing plate (31) is fixedly connected with a hollow tube (45), the lower surface of the hollow tube (45) is provided with a round hole (401), and the inner wall of the hollow tube (45) is elastically connected with a rubber pad (44) via a compression spring (46).
2. A PTFE pipe hardness detection device according to claim 1, characterized in that: The fixing plate (31) penetrates through and is slidably connected to the inner wall of the front side of the machine platform (1), and the upper surface of the support rod (41) is fixedly connected to the lower surface of the fixing plate (31).
3. A PTFE pipe hardness detection device according to claim 1, characterized in that: One end of the compression spring (46) is fixedly connected to the front surface of the rubber pad (44), the other end of the compression spring (46) is fixedly connected to the inner wall of the front side of the hollow tube (45), the piston of the rubber pad (44) is connected to the inner wall of the hollow tube (45), the front surface of the round rod (43) is fixedly connected to the rear surface of the rubber pad (44), and the round rod (43) penetrates and is slidably connected to the rear surface of the hollow tube (45).
4. A PTFE pipe hardness detection device according to claim 1, characterized in that: The clamping assembly also includes a hinged rod (47), the lower surface of the hinged rod (47) is hinged with a positioning block (48), the lower surface of the positioning block (48) is slidably connected to a clamping block 1 (49), and the lower surface of the clamping block 1 (49) is slidably connected to a clamping block 2 (411). The adjustment assembly also includes a slide plate (32), and the upper surface of the machine platform (1) is penetrated and rotatably connected with a threaded rod (33), and the upper surface of the threaded rod (33) is fixedly connected to a turntable (34).
5. A PTFE pipe hardness detection device according to claim 4, characterized in that: The upper surface of the hinge rod (47) is hinged to the rear surface of the slider (42).
6. A PTFE pipe hardness detection device according to claim 4, characterized in that: The rear surface of the slide plate (32) is fixedly connected to the front surface of the fixed plate (31), the slide plate (32) is slidably connected to the inner wall of the machine platform (1), and the threaded rod (33) passes through and is threadedly connected to the upper surface of the slide plate (32).
7. A PTFE pipe hardness detection device according to claim 1, characterized in that: The protection component comprises a baffle (51), the upper surface of the baffle (51) is provided with a through hole (502), the front surface of the baffle (51) is fixedly connected to a clamping block (52), and the inner wall of the clamping block (52) is elastically connected to the limiting block (54) via a limiting spring (53).
8. A PTFE pipe hardness detection device according to claim 7, characterized in that: The baffle (51) is slidably connected to the inner wall of the machine platform (1); one end of the limit spring (53) is fixedly connected to the right surface of the limit block (54); the other end of the limit spring (53) is fixedly connected to the inner wall on the right side of the clamping block (52); the limit block (54) penetrates and is slidably connected to the left surface of the clamping block (52); a clamping groove (501) is provided on the inner wall of the front side of the machine platform (1); the clamping block (52) is plugged into the inner wall of the clamping groove (501); the limit block (54) is plugged into the inner wall of the clamping groove (501); the front surface of the limit block (54) is arranged as an inclined surface; and the rear surface of the limit block (54) is arranged as an inclined surface.
Citation Information
Patent Citations
Pipe hardness detection device capable of preventing rolling
CN220271067U