Four-direction conductor shaping device

By designing a four-way conductor shaping device, using vertical and horizontal guide wheel sets combined with nut structure adjustment technology, the problem of difficulty in ensuring concentricity during conductor shaping is solved, and the electrical performance indicators of the conductor and the improvement of production efficiency are achieved.

CN222580836UActive Publication Date: 2025-03-07SHANGHAI KINGSTONE CABLE & EQUIP CO LTD
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Patent Information

Application Number
CN202420528318.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-18
Publication Date
2025-03-07
Estimated Expiration
2034-03-18

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Abstract

The utility model discloses a four-direction conductor shaping device which is characterized in that the four-direction conductor shaping device comprises a rack, and a vertical shaping device and a horizontal shaping device are arranged on the rack; the vertical shaping device comprises an upper shaping guide wheel set and a lower shaping guide wheel set, and an upper nut structure is arranged between upper shaping guide wheels of the upper shaping guide wheel set. A lower nut structure is arranged between the lower shaping guide wheels of the lower shaping guide wheel group; the horizontal shaping device comprises a front shaping guide wheel set and a rear shaping guide wheel set, and a front nut structure is arranged between front shaping guide wheels of the front shaping guide wheel set. And a rear nut structure is arranged between the rear shaping guide wheels of the rear shaping guide wheel group.
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Description

Technical Field

[0001] The utility model relates to electric wire and cable equipment, in particular to a four-position conductor shaping device. Background Art

[0002] The conductor will have a certain curvature when it is wound on the bobbin. After the conductor is released from the pay-off device, it must be shaped before entering the extruder to ensure that the concentricity of the insulation layer and the inner conductor reaches more than 95-98%, ensuring that the electrical performance indicators of the insulated single wire meet the international advanced level standards. Utility Model Content

[0003] In order to overcome the above-mentioned defects of the prior art, the purpose of the utility model is to provide a four-directional conductor shaping device.

[0004] In order to achieve the purpose of this utility model, the technical solution adopted is:

[0005] A four-directional conductor shaping device, comprising:

[0006] A frame, on which a vertical shaping device and a horizontal shaping device are arranged;

[0007] The vertical shaping device comprises an upper shaping guide wheel group and a lower shaping guide wheel group, and an upper nut structure is arranged between the upper shaping guide wheels of the upper shaping guide wheel group;

[0008] A lower nut structure is provided between the lower shaping guide wheels of the lower shaping guide wheel assembly;

[0009] The conductor is shaped in the vertical direction by driving the upper shaping guide wheel in combination with the locking adjustment of the upper nut structure, and driving the lower shaping guide wheel in combination with the tightness adjustment of the lower nut structure;

[0010] The horizontal shaping device comprises a front shaping guide wheel group and a rear shaping guide wheel group, and a front nut structure is arranged between the front shaping guide wheels of the front shaping guide wheel group;

[0011] A rear nut structure is provided between the rear shaping guide wheels of the rear shaping guide wheel assembly;

[0012] The conductor is shaped in the horizontal direction by driving the front shaping guide wheel in combination with the locking adjustment of the front nut structure, and driving the rear shaping guide wheel in combination with the tightness adjustment of the rear nut structure.

[0013] In a preferred embodiment of the present invention, the upper shaping guide wheel group and the lower shaping guide wheel group are fixed up and down by a first guide shaft on the first shaping bracket.

[0014] In a preferred embodiment of the present utility model, a plurality of upper shaping guide wheels of the upper shaping guide wheel assembly are connected to the first guide shaft via an upper moving block.

[0015] In a preferred embodiment of the present invention, a plurality of lower shaping guide wheels of the lower shaping guide wheel assembly are connected to the first guide shaft via a lower moving block.

[0016] In a preferred embodiment of the utility model, the first hand wheel drives the first screw rod to pass through the mounting holes of the upper moving block and the lower moving block, and an upper nut structure and a lower nut structure are arranged on the first screw rod.

[0017] In a preferred embodiment of the present invention, the first screw rod and the two first guide shafts are fixed via a first crossbeam.

[0018] In a preferred embodiment of the present utility model, the front shaping guide wheel group and the rear shaping guide wheel group are fixed up and down by a second guide shaft on the second shaping bracket.

[0019] In a preferred embodiment of the present utility model, a plurality of front shaping guide wheels of the front shaping guide wheel group are connected to the second guide shaft via a front moving block.

[0020] In a preferred embodiment of the present utility model, a plurality of rear shaping guide wheels of the rear shaping guide wheel group are connected to the second guide shaft via a rear moving block.

[0021] In a preferred embodiment of the utility model, the second hand wheel drives the second screw rod to pass through the mounting holes of the front moving block and the rear moving block, and a front nut structure and a rear nut structure are arranged on the second screw rod.

[0022] In a preferred embodiment of the present invention, the second screw rod and the two second guide shafts are fixed via a second cross beam.

[0023] The beneficial effects of the utility model are:

[0024] The four-position conductor shaping device of the utility model shapes the conductor by setting guide wheels in four positions of vertical and horizontal directions, namely, upper, lower, front and rear, and has simple operation and good effect, thus greatly improving production efficiency and product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 The structure of the utility model is shown in FIG. Figure 1 .

[0026] Figure 2 The structure of the utility model is shown in FIG. Figure 2 . DETAILED DESCRIPTION

[0027] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model is further described in detail below through the accompanying drawings and embodiments. However, it should be understood that the specific embodiments described herein are only used to explain the utility model and are not used to limit the scope of the utility model. In addition, in the following structure, the description of the well-known structure and technology is omitted to avoid unnecessary confusion of the concept of the utility model.

[0028] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description. They do not indicate or imply that the device or component referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0029] like Figure 1 A four-directional conductor shaping device as shown in or 2 includes a frame 300, on which a vertical direction shaping device 100 and a horizontal direction shaping device 200 are arranged.

[0030] The vertical shaping device 100 includes an upper shaping guide wheel group 150 and a lower shaping guide wheel group 180 , and an upper nut structure 130 is arranged between the upper shaping guide wheels of the upper shaping guide wheel group 150 .

[0031] A lower nut structure 160 is provided between the lower shaping guide wheels of the lower shaping guide wheel assembly 180 .

[0032] The conductor 400 is shaped in the vertical direction by driving the upper shaping guide wheel in combination with the locking adjustment of the upper nut structure 130 , and driving the lower shaping guide wheel in combination with the tightness adjustment of the lower nut structure 160 .

[0033] Specifically, the upper shaping guide wheel assembly 150 and the lower shaping guide wheel assembly 180 are fixed up and down by the first guide shaft 191 on the first shaping bracket 192 .

[0034] The upper shaping guide wheels of the upper shaping guide wheel assembly 150 are connected to the first guide shaft 191 through the upper moving block 140 .

[0035] The plurality of lower shaping guide wheels of the lower shaping guide wheel assembly 180 are connected to the first guide shaft 191 via the lower moving block 170 .

[0036] The first hand wheel 110 drives the first screw rod 120 to pass through the mounting holes of the upper moving block 140 and the lower moving block 170 , and an upper nut structure 130 and a lower nut structure 160 are provided on the first screw rod 120 .

[0037] The first screw rod 120 and the two first guide shafts 191 are fixed via a first cross beam 190 .

[0038] When the conductor 400 passes through the four-way conductor shaping device, the hand wheel 110 is rotated to drive the upper nut structure (left-hand thread) 130 and the lower nut structure (right-hand thread) 160 to move. The upper nut structure (left-hand thread) 130 drives the upper moving block 140 to move, thereby driving the upper shaping guide wheel 150 to move. The lower moving block 170 of the lower nut structure (right-hand thread) 160 moves, thereby driving the lower shaping guide wheel 180 to move. Because the upper nut structure (left-hand thread) 130 and the lower nut structure (right-hand thread) 160 have opposite thread directions, the upper nut structure (left-hand thread) 130 and the lower nut structure (right-hand thread) 160 run in opposite directions, moving up and down or down and up, thereby driving the upper shaping guide wheel 150 and the lower shaping guide wheel 180 to move up and down or down and up, tightening or loosening the conductor 400 for up and down shaping.

[0039] The horizontal shaping device 200 includes a front shaping guide wheel group 250 and a rear shaping guide wheel group 280 . A front nut structure 230 is arranged between the front shaping guide wheels of the shaping guide wheel group 250 , and a rear nut structure 260 is arranged between the rear shaping guide wheels 280 of the rear shaping guide wheel group 280 .

[0040] The conductor 400 is shaped in the horizontal direction by driving the front shaping guide wheel in combination with the locking adjustment of the front nut structure 230 , and by driving the rear shaping guide wheel in combination with the tightness adjustment of the rear nut structure 260 .

[0041] The front shaping guide wheel set 250 and the rear shaping guide wheel set 280 are fixed up and down by the second guide shaft 291 on the second shaping bracket 292.

[0042] The front shaping guide wheels of the front shaping guide wheel assembly 250 are connected to the second guide shaft 291 through the front moving block 240 .

[0043] A plurality of rear shaping guide wheels of the rear shaping guide wheel assembly 280 are connected to the second guide shaft 291 via the rear moving block 270 .

[0044] The second hand wheel 210 drives the second screw rod 220 to pass through the mounting holes of the front moving block 240 and the rear moving block 270 , and a front nut structure 230 and a rear nut structure 260 are provided on the second screw rod 220 .

[0045] The second screw rod 220 and the two second guide shafts 291 are fixed via a second cross beam 290 .

[0046] When the conductor 400 passes through the four-position conductor shaping device, the hand wheel 210 is rotated to drive the front nut structure (left thread) 230 and the rear nut structure (right thread) 260 to move. The front nut structure (left thread) 230 drives the front moving block 240 to move, thereby driving the front shaping guide wheel 250 to move, and the rear nut (right thread) 260 moves the rear moving block 270 to move, thereby driving the rear shaping guide wheel 280 to move. Because the front nut structure (left thread) 230 and the rear nut structure (right thread) 260 have opposite thread directions, the front nut structure (left thread) 230 and the rear nut structure (right thread) 260 have opposite running directions, one forward and one backward or one backward and one forward, thereby driving the front shaping guide wheel 250 and the rear shaping guide wheel 280 to move one forward and one backward or one backward and one forward, and compressing or loosening the conductor 400 to perform front and back shaping. The operation is simple, and the production efficiency and product quality are greatly improved.

[0047] The basic principle and main features of the utility model and the advantages of the utility model are shown and described above.

[0048] Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments. The above-mentioned embodiments and the specification only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which shall fall within the scope of the present invention to be protected. The scope of protection of the present invention shall be defined by the attached claims and their equivalents.

Claims

1. A four-directional conductor shaping device, characterized in that: include: A frame, on which a vertical shaping device and a horizontal shaping device are arranged; The vertical shaping device comprises an upper shaping guide wheel group and a lower shaping guide wheel group, and an upper nut structure is arranged between the upper shaping guide wheels of the upper shaping guide wheel group; A lower nut structure is provided between the lower shaping guide wheels of the lower shaping guide wheel assembly; The conductor is shaped in the vertical direction by driving the upper shaping guide wheel in combination with the locking adjustment of the upper nut structure, and driving the lower shaping guide wheel in combination with the tightness adjustment of the lower nut structure; The horizontal shaping device comprises a front shaping guide wheel group and a rear shaping guide wheel group, and a front nut structure is arranged between the front shaping guide wheels of the front shaping guide wheel group; A rear nut structure is provided between the rear shaping guide wheels of the rear shaping guide wheel assembly; The conductor is shaped in the horizontal direction by driving the front shaping guide wheel in combination with the locking adjustment of the front nut structure, and driving the rear shaping guide wheel in combination with the tightness adjustment of the rear nut structure.

2. A four-directional conductor shaping device as claimed in claim 1, characterized in that: The upper shaping guide wheel group and the lower shaping guide wheel group are fixed up and down through the first guide shaft on the first shaping bracket.

3. A four-directional conductor shaping device as claimed in claim 2, characterized in that: The plurality of upper shaping guide wheels of the upper shaping guide wheel group are connected to the first guide shaft through an upper moving block.

4. A four-directional conductor shaping device as claimed in claim 2, characterized in that: The plurality of lower shaping guide wheels of the lower shaping guide wheel group are connected to the first guide shaft through a lower moving block.

5. A four-directional conductor shaping device as claimed in claim 2, characterized in that: The first hand wheel drives the first screw rod to pass through the mounting holes of the upper moving block and the lower moving block, and an upper nut structure and a lower nut structure are arranged on the first screw rod.

6. A four-directional conductor shaping device as claimed in claim 5, characterized in that: The first screw rod is fixed to the two first guide shafts via a first crossbeam.

7. A four-directional conductor shaping device as claimed in claim 1, characterized in that: The front shaping guide wheel group and the rear shaping guide wheel group are fixed up and down through the second guide shaft on the second shaping bracket.

8. A four-directional conductor shaping device as claimed in claim 1, characterized in that: The plurality of front shaping guide wheels of the front shaping guide wheel group are connected to the second guide shaft through the front moving block.

9. A four-directional conductor shaping device as claimed in claim 1, characterized in that: The plurality of rear shaping guide wheels of the rear shaping guide wheel group are connected to the second guide shaft through a rear moving block.

10. A four-directional conductor shaping device as claimed in claim 1, characterized in that: The second hand wheel drives the second screw rod to pass through the mounting holes of the front moving block and the rear moving block, and a front nut structure and a rear nut structure are arranged on the second screw rod; The second screw rod is fixed to the two second guide shafts via a second cross beam.