Electric intelligent insulation winder

Abstract

The utility model discloses an electric intelligent insulating winder which comprises an insulating rod, and the upper end of the insulating rod is fixed to a mounting plate through a corner block. The mounting plate is rotationally connected with a rotating pipe through a rib plate I and a rib plate II; the rotating pipe is in transmission connection with a driving motor through an annular gear and an arc-shaped gear; the binding wire surrounds the main wire and the lead wire through the rotating pipe, the damper is additionally arranged, it is guaranteed that the binding wire is bound to the lead wire and the lead wire more firmly in the binding process, the problem that the binding quality of a traditional winder is not high is solved, and the problem that the requirement for the skill level of operators is high in an existing insulating rod operation method is effectively solved through motor driving winding. And the physical ability of operators is saved, and the operation stability and the operation efficiency of the connecting and guiding work are improved. As the metal binding wire used by the winder can realize electrical and mechanical connection, a special wire clamp for hot-line work does not need to be purchased independently, and the material purchasing cost is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of electric power, in particular to an electric intelligent insulating winding machine. Background Art

[0002] The live wire winding and fixing of the overhead main conductor and the lead wire connection, the insulated glove operation method has the ability to operate at 10 kV, but it needs to be carried out in conjunction with an insulated boom truck. Due to the complex terrain such as mountainous areas and farmland, the insulated boom truck cannot enter. The insulated rod operation method is an effective measure, but the manual insulated winder used in the insulated rod method for winding operations currently requires high skill levels and physical fitness for high-altitude workers. The operator holds the winding machine operating rod with one hand and rotates the rotating handle of the operating rod with the other hand to perform the winding operation. Manual winding has poor stability, which easily causes the wire to shake, and has low operating efficiency.

[0003] In order to solve the technical problems of the above winding device, the utility model provides an electric intelligent insulating winding device, which reduces the requirements on the skill level of the operator, saves physical energy, and improves the stability of the operation. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and proposes an electric intelligent insulating winding machine.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] An electric intelligent insulating wire winder comprises an insulating rod and a mounting plate located above the insulating rod, wherein the insulating rod is detachably connected to the mounting plate, and rib plate 1 and rib plate 2 are respectively installed at two ends of the top of the mounting plate, and the upper ends of rib plate 1 and rib plate 2 are both arc-shaped structures, and a rotating tube is arranged in the arc structure, and the rotating tube is slidingly connected to the arc structure through annular boss 1 and annular boss 2 respectively, and the rotating tube is driven to rotate by a driving mechanism arranged on the mounting plate, and a tensioning structure is arranged on the rotating tube, and an opening is arranged on the side wall of the rotating tube.

[0007] Preferably, the driving mechanism includes a driving motor mounting base installed on the mounting plate, on which the driving motor and the control circuit board are respectively installed, the driving motor is provided with a motor cover on which a battery connection socket and a rechargeable battery are respectively installed, the output end of the driving motor is connected to a transmission gear, a ring gear is installed on the rotating tube, the ring gear is meshed with the transmission gear, an opening is also provided on the ring gear, and a closing structure is provided at the opening.

[0008] Preferably, the closed structure includes an arc gear, one end of the arc gear is connected to the ring gear through a pin shaft, and the other end and the ring gear are provided with a chimeric structure, the arc gear is connected to rib plate 1 through a tension spring, and the arc gear and the ring gear are arranged concentrically.

[0009] Preferably, the tensioning structure includes a fixed slide symmetrically installed on the rotating tube, on which symmetrically arranged rubber-coated rollers are slidably arranged, and the ends of the two rubber-coated rollers are connected by a tensioning spring. A circular hole is arranged on the rotating tube, and the circular hole is located between the two rubber-coated rollers.

[0010] Preferably, a corner block is connected to the lower end of the mounting plate, and the tooth-shaped teeth at the lower end of the corner block cooperate with the tooth-shaped teeth arranged at the upper end of the insulating rod and are fixed by a bolt assembly.

[0011] Compared with the prior art, the utility model has the following beneficial effects: the utility model effectively solves the problem that the current insulating rod operation method requires high skill levels of operators by means of motor-driven winding, saves the physical energy of operators, and improves the stability of the operation. By adding a damper, it is ensured that the binding wire is more firmly tied to the lead wire and the conductor during the binding process, which not only solves the problem of low binding quality of traditional winding machines, but also improves the operating efficiency of the connection work. After the operator remotely controls the rotation of the motor, he can hold the insulating rod with both hands to improve the stability of the operation.

[0012] Since the metal binding wire used in the winder can achieve electrical and mechanical connection, there is no need to separately purchase special wire clamps for live working, which reduces the cost of material purchase. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more specifically and intuitively illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art are briefly introduced below.

[0014] Figure 1 This is a schematic diagram of the structure of an electric intelligent insulating winding machine in the embodiment of the utility model. Figure 1 ;

[0015] Figure 2 This is a schematic diagram of the structure of an electric intelligent insulating winding machine in the embodiment of the utility model. Figure 2 ;

[0016] Figure 3 This is a structural schematic diagram of an electric intelligent insulating winder (with the motor cover removed) in an embodiment of the utility model;

[0017] Figure 4 The utility model is a schematic diagram of the structure of an electric intelligent insulating wire winder in an embodiment of the utility model for binding and tightening the main wire and the lead wire during operation.

[0018] In the figure: 1. insulating rod; 2. corner block; 3. mounting plate; 4. rib plate 1; 5. rib plate 2; 6. rotating tube; 7. annular boss 1; 8. annular boss 2; 9. opening; 10. annular gear; 11. pin shaft; 12. arc gear; 13. transmission gear; 14. drive motor mounting seat; 15. motor cover; 16. battery connection socket; 17. rechargeable battery; 18. fixed slideway; 19. rubber-coated sliding roller; 20. tension spring; 21. round hole; 22. extension spring; 23. drive motor; 24. control circuit board; 25. main conductor; 26. lead wire; 27. binding wire; 28. ring. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0020] Reference Figure 1-4 An electric intelligent insulating winder comprises an insulating rod 1 and a mounting plate 3 located above the insulating rod 1, the insulating rod 1 is detachably connected to the mounting plate 3, a rib plate 1 4 and a rib plate 2 5 are respectively installed at both ends of the top of the mounting plate 3, the upper ends of the rib plate 1 4 and the rib plate 2 5 are both arc-shaped structures, a rotating tube 6 is arranged in the arc structure, the rotating tube 6 is respectively connected to the arc structure in a sliding manner through an annular boss 1 7 and an annular boss 2 8, the rotating tube 6 is driven to rotate by a driving mechanism arranged on the mounting plate 3, a tensioning structure is arranged on the rotating tube 6, and an opening 9 is arranged on the side wall of the rotating tube 6.

[0021] In this embodiment, the driving mechanism includes a driving motor mounting base 14 installed on the mounting plate 3, and a driving motor 23 and a control circuit board 24 are respectively installed on the driving motor mounting base 14. The driving motor 23 is provided with a motor cover 15 on which a battery connection socket 16 and a rechargeable battery 17 are respectively installed. The output end of the driving motor 23 is connected to the transmission gear 13, and a ring gear 10 is installed on the rotating tube 6. The ring gear 10 is meshed with the transmission gear 13. An opening 9 is also provided on the ring gear 10, and a closing structure is provided at the opening 9. The control circuit board 24 is communicatively connected to the remote control and electrically connected to the driving motor 23.

[0022] In this embodiment, the closing structure includes an arc gear 12, one end of the arc gear 12 is connected to the ring gear 10 through a pin shaft 11, and the other end is provided with a mosaic structure with the ring gear 10. The arc gear 12 is connected to the rib plate 4 through a tension spring 22. The arc gear 12 and the ring gear 10 are concentrically arranged, and the transmission gear 13 drives the ring gear 10 to rotate. Under the pull of the tension spring 22, the arc gear 12 is separated from the ring gear 10, and the opening 9 is opened for the entry of the main guide wire 25. The ring gear 10 reverses, and under the action of the rebound force of the tension spring 22, the arc gear 12 and the ring gear 10 are closed again.

[0023] In this embodiment, the tensioning structure includes a fixed slideway 18 symmetrically mounted on the rotating tube 6, and a symmetrically arranged rubber-coated sliding roller 19 is slidably arranged on the fixed slideway 18. The ends of the two rubber-coated sliding rollers 19 are connected by a tensioning spring 20. A circular hole 21 is arranged on the rotating tube 6, and the circular hole 21 is located between the two rubber-coated sliding rollers 19. The binding wire 27 passes through the two rubber-coated sliding rollers 19 and is subjected to the pressure applied by the two tensioning springs 20 to damp the tension. During the winding process, the binding wire always maintains a stable tension.

[0024] In this embodiment, the lower end of the mounting plate 3 is connected to a corner block 2, and the tooth-shaped teeth at the lower end of the corner block 2 cooperate with the tooth-shaped teeth set at the upper end of the insulating rod 1 and are fixed by a bolt assembly.

[0025] During use, a section of the binding wire 27 is cut, one end of which is bent into a ring 28 for being put on a wire fixing operating rod (the wire fixing operating rod is not shown), and the other end guides the remaining binding wire 27 through the tensioning structure and the circular hole 21 into the rotating tube 6.

[0026] The main conductor 25 and the lead wire 26 pass through the opening 9 and enter the rotating tube 6. The rotation speed of the driving motor 23 is set on the remote controller, and the horizontal stepping distance of the rotating tube 6 for one rotation is set according to the diameter of the binding wire 27. The remote controller is operated to rotate the driving motor 23, which is driven by the transmission gear 13 to drive the rotating tube 6 to rotate axially, and the binding wire 27 is pulled around the main conductor 25 and the lead wire 26 until the binding wire 27 is completely wound, thus completing the winding operation of the main conductor 25 and the lead wire 26.

[0027] The wire winder is taken out from the wire through the opening 9, and the wire fixing operating rod (not shown) is taken out from the wire binding ring 28 to complete the wire binding.

[0028] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An electric intelligent insulating wire winder, comprising an insulating rod (1) and a mounting plate (3) located above the insulating rod, characterized in that: The insulating rod (1) is detachably connected to the mounting plate (3); rib plate 1 (4) and rib plate 2 (5) are respectively mounted at two ends of the top of the mounting plate (3); the upper ends of the rib plate 1 (4) and the rib plate 2 (5) are both arc-shaped structures; a rotating tube (6) is arranged in the arc-shaped structure; the rotating tube (6) is slidably connected to the arc-shaped structure via an annular boss 1 (7) and an annular boss 2 (8); the rotating tube (6) is driven to rotate by a driving mechanism arranged on the mounting plate (3); a tensioning structure is arranged on the rotating tube (6); and an opening (9) is arranged on a side wall of the rotating tube (6).

2. An electric intelligent insulating winder according to claim 1, characterized in that: The driving mechanism comprises a driving motor mounting seat (14) mounted on a mounting plate (3), a driving motor (23) and a control circuit board (24) being mounted on the driving motor mounting seat (14), a motor cover (15) being provided on the driving motor (23), a battery connection socket (16) and a rechargeable battery (17) being mounted on the driving motor (23), an output end of the driving motor (23) being connected to a transmission gear (13), a ring gear (10) being mounted on the rotating tube (6), the ring gear (10) being meshed with the transmission gear (13), an opening (9) being also provided on the ring gear (10), and a closing structure being provided at the opening (9).

3. An electric intelligent insulating winder according to claim 2, characterized in that: The closed structure comprises an arc gear (12), one end of the arc gear (12) is connected to the ring gear (10) via a pin shaft (11), and the other end is provided with a chimeric structure with the ring gear (10), the arc gear (12) is connected to rib plate 1 (4) via a tension spring (22), and the arc gear (12) and the ring gear (10) are arranged concentrically.

4. An electric intelligent insulating winder according to claim 3, characterized in that: The tensioning structure comprises a fixed slideway (18) symmetrically mounted on a rotating tube (6), on which symmetrically arranged rubber-coated sliding rollers (19) are slidably arranged, the ends of the two rubber-coated sliding rollers (19) are connected via a tensioning spring (20), and a circular hole (21) is arranged on the rotating tube (6), the circular hole (21) being located between the two rubber-coated sliding rollers (19).

5. An electric intelligent insulating winder according to claim 4, characterized in that: The lower end of the mounting plate (3) is connected to a corner block (2); the tooth-shaped teeth at the lower end of the corner block (2) cooperate with the tooth-shaped teeth provided at the upper end of the insulating rod (1) and are fixed by a bolt assembly.

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