Brush roller cleaning device
By designing a wool roller cleaning device with wool rollers arranged along the length direction of the conveying frame, the problems of unclean cleaning and low production efficiency caused by material blockage in the prior art are solved, and thorough cleaning and efficient production of materials are achieved.
Patent Information
- Application Number
- CN202420473515.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-12
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-03-12
AI Technical Summary
The existing wool roller cleaning device arranged in transversely is blocked due to material blockage, which makes the material not cleaned. The blocked material needs to be manually cleaned, and different materials cannot be cleaned at the same time, which reduces production efficiency.
A wool roller cleaning device is designed, and the wool rollers are moved along the length direction of the conveying frame, showing a queueing method to ensure that the material and the wool rollers are in full contact and avoid accumulation. The device includes a bracket, a power mechanism, a conveying frame and a spray frame. A spiral groove is provided on the wool roller, a spray head is provided on the spray frame, and a baffle and a slope plate are used for limiting and separating, so as to realize the cleaning of different materials.
By ensuring full contact between the material and the wool roller, thorough cleaning of the material is achieved, material blockage is avoided, cleaning efficiency is improved, and different materials can be processed at the same time, improving production efficiency.
Smart Images

Figure CN222583562U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of material cleaning, in particular to a wool roller cleaning device. Background Art
[0002] During the production process, the materials need to be cleaned by a cleaning device. When cleaning root and tuber agricultural products such as radish, potato, sweet potato, yam, ginger, etc., because there is a lot of dirt on their surface, a hair roller cleaning device is needed to clean the surface of the agricultural products by using the brush on the surface of the hair roller.
[0003] The commonly used brush roller cleaning method on the market currently uses horizontally arranged brush rollers to clean agricultural products. At the same time, when the horizontally arranged brush rollers are cleaning materials, the materials move slowly and blockage may occur. At the same time, a spray device is installed on the upper side of the horizontal roller to clean the materials. However, when the horizontally arranged brush rollers are in use, due to material accumulation, a small amount of material cannot contact the brush rollers, resulting in unclean material cleaning. The blocked parts need to be cleaned manually, and the existing brush cleaning method cannot clean different materials at the same time, reducing production efficiency. Summary of the invention
[0004] In order to solve the problem that the existing transversely arranged hair rollers are blocked by materials, resulting in incomplete material cleaning and the blocked parts needing manual cleaning, and the existing brush cleaning method cannot clean different materials at the same time, thereby reducing production efficiency, the utility model proposes a hair roller cleaning device. When the hair rollers arranged along the length direction of the conveying frame move, the materials are queued, which fully ensures the mutual contact between the materials and the hair rollers, does not cause material accumulation, and effectively ensures that the surface of the materials is fully cleaned.
[0005] In order to achieve the above-mentioned purpose, the technical scheme of the utility model is: a wool roller cleaning device, including a bracket and a power mechanism, the bracket is provided with a conveying frame and a spray frame, the conveying frame is provided with a plurality of wool rollers arranged along the length direction of the conveying frame, the wool roller is provided with a spiral groove, the wool roller is rotatably connected with the conveying frame and is located at the lower part of the conveying frame, one end of the wool roller passes through the conveying frame and is transmission-connected with the output end of the power mechanism, the spray frame is arranged above the conveying frame, the spray frame is provided with a nozzle, the water outlet end of the nozzle faces the wool roller below, a waste collection tank is fixed at the bottom of the conveying frame, and a sewage outlet is connected to the waste collection tank. When the wool roller rotates, the spiral groove on the wool roller cooperates with the wool roller to realize the conveying of materials.
[0006] Furthermore, a main pipe is provided on one side of the spray frame, the main pipe is connected with a water supply port and a branch pipe, the branch pipe passes through the spray frame and is fixed to the side wall of the spray frame, and a nozzle is provided on the branch pipe, and the nozzle is located inside the spray frame.
[0007] Furthermore, the power mechanism includes a motor, a plurality of transmission chains and sprockets, each of the wool rollers is provided with a fixed shaft, the fixed shaft is rotatably connected to the conveying frame, a sprocket is fixed to the end of the fixed shaft passing through the conveying frame, and the output end of the motor is connected to the sprocket through a transmission chain. The first sprocket and the second sprocket on the same fixed shaft rotate synchronously.
[0008] Furthermore, one side of the conveying frame is hinged to the bracket, and a cylinder is fixed at the lower part of the other side, and the lower part of the cylinder is hinged to the bracket. The control range of the cylinder is between 0-150mm, and the cylinder device can be controlled to control the equipment angle, and the inclination of the conveying frame can be flexibly adjusted.
[0009] Furthermore, the spray frame is provided with a fixing rod, the fixing rod is located above the wool roller, a baffle is fixed on the fixing rod in the same axial direction as the wool roller, the baffle is located above the wool roller and there is a gap between the baffle and the wool roller, and the gap is smaller than the size of the material to be cleaned. The baffles are distributed at intervals to separate the wool rollers, so that different materials can be processed at the same time, thereby improving the cleaning efficiency of the materials.
[0010] Furthermore, both sides of the conveying frame are provided with inclined plates, one end of the inclined plate is fixed to the conveying frame, and the other end is located above the outermost wool roller and there is a gap between the wool roller and the wool roller, and the gap is smaller than the size of the material to be cleaned. The inclined plate is used to limit the passing material.
[0011] Furthermore, a discharge port is provided on a side of the conveying frame away from the power mechanism, a feed port is provided on one side of the discharge port, and a partition plate is provided on the feed port.
[0012] Furthermore, the spray frame is provided with an upper cover, which is in contact with the spray frame and connected to the spray frame. The upper cover is detachable, which is convenient for replacing the branch pipe in the spray frame when it is damaged.
[0013] Through the above technical solution, the beneficial effects of the utility model are:
[0014] 1. The utility model arranges the wool roller along the length direction of the conveying frame. When the wool roller rotates, the spiral groove arranged on the wool roller cooperates with the wool roller to realize the sequential arrangement and transportation of the material on the wool roller, thereby ensuring the full contact between the material and the wool roller, making the material cleaning more thorough. At the same time, there will be no residual material between the wool rollers. The waste and waste water left after the material is cleaned by the wool roller enter the waste collection tank through the gap between the wool rollers and are discharged in a centralized manner, thereby making the material cleaning more thorough and improving the efficiency.
[0015] 2. In the utility model, one side of the conveying frame is hinged to the bracket, and the other side is provided with a cylinder, and the cylinder is hinged to the bracket. During the production process, the angle of the conveying frame can be adjusted to adjust the material transportation speed and improve the material cleaning efficiency.
[0016] 3. The utility model is provided with a baffle in the conveying frame to ensure that the material moves along the axial direction of the wool roller at the position during the flow process. The baffle and the wool roller cooperate to clean different materials and improve the cleaning efficiency of the materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a structural schematic diagram of a wool roller cleaning device of the utility model;
[0018] Figure 2 This is a schematic diagram of the structure of a conveying frame of a wool roller cleaning device of the utility model;
[0019] Figure 3 This is a schematic diagram of the structure of a spray frame of a wool roller cleaning device of the utility model;
[0020] Figure 4 This is a schematic diagram of the structure of a power mechanism of a wool roller cleaning device of the utility model;
[0021] Figure 5 This is a schematic diagram of the structure of a waste collection tank of a wool roller cleaning device of the utility model;
[0022] Figure 6 This is an enlarged structural diagram of a fixing rod and a spray frame of a wool roller cleaning device of the utility model;
[0023] Figure 7 This is an enlarged structural diagram of a wool roller and a baffle of a wool roller cleaning device of the utility model.
[0024] The numbers in the accompanying drawings are: 1 is a bracket, 2 is a conveying frame, 3 is a spray frame, 4 is a hair roller, 5 is a main pipe, 6 is a water delivery port, 7 is a branch pipe, 8 is a nozzle, 9 is a waste collection trough, 10 is a sewage outlet, 11 is a motor, 12 is a first sprocket, 13 is a second sprocket, 14 is a transmission chain, 15 is a fixed shaft, 16 is a bearing, 17 is a cylinder, 18 is a fixed rod, 19 is a baffle, 20 is a discharge port, 21 is a feed port, 22 is an upper cover, 23 is a lap block, 24 is a limit block, 25 is a feed end, 26 is an inclined plate, 27 is a partition plate, 28 is a snap plate, 29 is a buckle, and 30 is a spiral groove. DETAILED DESCRIPTION
[0025] The utility model is further described below in conjunction with the accompanying drawings and specific embodiments:
[0026] like Figure 1 to Figure 7 As shown, this embodiment provides a wool roller cleaning device, including a bracket 1 and a power mechanism, the bracket 1 is provided with a conveying frame 2 and a spraying frame 3, the conveying frame 2 is provided with a plurality of wool rollers 4 arranged along the length direction of the conveying frame 2, and the wool rollers 4 are provided with a spiral groove 30;
[0027] like Figure 7 As shown, a spiral groove 30 is provided on the hair roller 4. Preferably, the bristles on the hair roller 4 are arranged in a spiral shape or a spiral groove 30 is provided on the roller of the hair roller 4. The bristles are arranged along the position on the roller where no spiral groove 30 is provided to realize the transportation of materials on the hair roller 4.
[0028] like Figure 2 As shown, as a preference, in this embodiment, 7 wool rollers 4 are provided in the conveying frame 2, wherein the wool rollers 4 provided with the spiral grooves 30 are arranged alternately with the wool rollers 4 without the spiral grooves 30, as shown in FIG. Figure 7 As shown, the spiral groove 30 provided on the wool roller 4 cooperates with the wool roller 4 to realize the transportation of materials on the wool roller 4.
[0029] The wool roller 4 is rotatably connected to the conveying frame 2 and is located at the lower part of the conveying frame 2. One end of the wool roller 4 passes through the conveying frame 2 and is transmission-connected to the output end of the power mechanism.
[0030] like Figure 7 As shown, the spray frame 3 is provided with a fixed rod 18, the fixed rod 18 is located above the wool roller 4, the fixed rod 18 is perpendicular to the arrangement direction of the wool roller 4, and a baffle 19 is fixed on the fixed rod 18 in the same axial direction as the wool roller 4, the baffle 19 is located between the wool roller 4 and the fixed rod 18 and does not contact the wool roller 4. In this embodiment, two baffles 19 are provided, and the baffles 19 in the middle above the third and fifth wool rollers 4 separate the seven wool rollers 4 into three groups, and the baffles 19 prevent the materials cleaned by each group of wool rollers 4 from being mixed.
[0031] like Figure 2 and Figure 6 As shown, the fixing rod 18 is welded to the spray frame 3, and the fixing rod 18 passes through both ends of the spray frame 3 and is fixed with overlapping blocks 23, the fixing rod 28 and the overlapping blocks 23 directly contact the conveying frame 2, so that the spray frame 3 can be directly mounted on the conveying frame 2, and when the conveying frame 2 is cleaning materials, the cylinder 17 will tilt. In order to prevent the upper spray frame 3 from slipping, a limit block 24 cooperating with the overlapping block 23 is provided on the conveying frame 2.
[0032] The spray frame 3 is fixed above the conveying frame 2, and a spray head 8 is provided on the spray frame 3, and the water outlet of the spray head 8 faces the wool roller 4 below. A waste collection tank 9 is fixed at the bottom of the conveying frame 2, and a sewage outlet 10 is connected to the waste collection tank 9. The distance between adjacent wool rollers 4 should be smaller than the size of the material to be cleaned to prevent the material from falling directly into the sewage outlet 10.
[0033] like Figure 1 As shown, the position where the conveying frame 2 and the spraying frame 3 are not completely closed is the feed end 25 of the device.
[0034] A main pipe 5 is provided on one side of the spray frame 3, and a water supply port 6 and a branch pipe 7 are connected to the main pipe 5. The branch pipe 7 passes through the spray frame 3 and is fixed to the side wall of the spray frame 3. A nozzle 8 is provided on the branch pipe 7, and the nozzle 8 is located inside the spray frame 3;
[0035] The conveying frame 2 is provided with an inclined plate 26 on both sides, one end of the inclined plate 26 is fixed to the conveying frame 2, and the other end is located above the outermost wool roller 4 and there is a gap between the inclined plate 26 and the wool roller 4. The gap is smaller than the size of the material to be cleaned. The inclined plate 26 is used to limit the passing material. Figure 1 As shown, in order to cooperate with the three groups of wool rollers 4, the conveying frame 2 is provided with a discharge port 20 on the side away from the power mechanism, and a feed port 21 is provided on one side of the discharge port 20. Two groups of partition plates 27 are also provided on the feed port 21 to divert the materials cleaned by the three groups of wool rollers 4. The setting of the partition plates 27 and the baffles 19 prevents the materials cleaned by each group of wool rollers 4 from being mixed together, and different materials can be processed at the same time, thereby improving the cleaning efficiency.
[0036] like Figure 1 As shown, a detachable snap-in plate 28 is provided on the side of the conveying frame 2, and the snap-in plate 28 is fixed to the conveying frame 2 by a buckle 29. The snap-in plate 28 can be taken out by opening the buckle 29, and the interior of the conveying frame 2 is exposed at this time, which is convenient for cleaning.
[0037] As an implementable embodiment, the power mechanism includes a motor 11, a plurality of transmission chains 14 and sprockets, each of the wool rollers 4 is provided with a fixed shaft 15, the fixed shaft 15 is rotatably connected to the conveying frame 2 through a bearing 16, a sprocket is fixed on the end of the fixed shaft 15 passing through the conveying frame 2, and the sprocket includes a first sprocket 12 and a second sprocket 13, the output end of the motor 11 is connected to the first sprocket 12 through a transmission chain 14, the second sprocket 13 fixed on the same fixed shaft 15 as the first sprocket 12 is connected to the second sprocket 13 on the adjacent fixed shaft 15 through the transmission chain 14, the first sprocket 12 fixed on the same rotating shaft 15 as the second sprocket 13 on the adjacent fixed shaft 15 is connected to the first sprocket 12 on the adjacent fixed shaft 15 through the transmission chain 14.
[0038] In this embodiment, as a preferred embodiment, Figure 4 As shown, the fixed shaft 15 is fixedly connected to the wool roller 4, the output end of the motor 11 is connected to the first sprockets 12 on the two fixed shafts 15 through a transmission chain 14, and the second sprocket 13 fixed on the same fixed shaft 15 as the first sprocket 12 drives the second sprocket 13 on the adjacent fixed shaft 15 to rotate through the transmission chain 14, and so on and so forth, thereby achieving synchronous rotation of multiple wool rollers 4.
[0039] As an implementable embodiment, one side of the conveying frame 2 is hinged to the bracket 1 through a pin shaft, and a cylinder 17 is fixed to the lower part of the other side. The lower part of the cylinder 17 is hinged to the bracket 1, and the end of the piston rod of the cylinder 17 is hinged to the conveying frame 2.
[0040] like Figure 1 As shown, two hinge points connected by pins are provided on the same side of the conveying frame 2 and the bracket 1 , and two cylinders 17 are provided at the lower part of the other side of the conveying frame 2 , and the cylinders 17 are hinged to the bracket 1 .
[0041] As an implementation method, the spray frame 3 is provided with an upper cover 22, and the upper cover 22 is in contact with the spray frame 3. The spray frame 3 is provided with a protrusion that cooperates with the upper cover 22 and is used to limit the upper cover 22.
[0042] When in use, first confirm the inclination angle of the conveying frame 2 by specific cleaning items to ensure the cleanliness of the materials, adjust the cylinder 17 to adjust the conveying frame 2 to a suitable angle, then turn on the motor 11, the motor 11 drives the fixed shaft 15 to rotate through the first sprocket 12, the second sprocket 13 and the transmission chain 14, so as to realize the rotation of the hair roller 4 inside the conveying frame 2, and then the materials can be poured into the conveying frame 2 through the feeding end 25, and the materials are moved along the baffle 19 and the inclined plate 26 under the action of the spiral groove 30 and the hair roller 4. The limit moves along the axial direction of the wool roller 4, and the material is arranged sequentially between the two wool rollers 4 to ensure full contact between the material and the wool roller 4, so that the cleaning is more thorough. In this process, the water supply port 6 is connected to the external water source to supply water to the main pipe 5, the valve is opened, the branch pipe 7 is passed with water, and the nozzle 8 begins to cooperate with the wool roller 4 to clean the material. The waste and waste water rubbed between the material and the wool roller 4 enter the lower waste collection tank 9 through the gap between the wool rollers 4, and then enter the drainage channel through the sewage outlet 10, and the material flows out through the discharge port 20.
[0043] The embodiments described above are only preferred embodiments of the present invention and are not intended to limit the scope of implementation of the present invention. Therefore, any equivalent changes or modifications made based on the structures, features and principles described in the patent scope of the present invention should be included in the patent application scope of the present invention.
Claims
1. A wool roller cleaning device, comprising a bracket (1) and a power mechanism, characterized in that: The support (1) is provided with a conveying frame (2) and a spraying frame (3); a plurality of hair rollers (4) are provided in the conveying frame (2) along the length direction of the conveying frame (2); a spiral groove (30) is provided on the hair roller (4); the hair roller (4) is rotatably connected to the conveying frame (2) and is located at the bottom of the conveying frame (2); one end of the hair roller (4) passes through the conveying frame (2) and is transmission-connected to the output end of the power mechanism; The spray frame (3) is arranged above the conveying frame (2), and a spray head (8) is arranged on the spray frame (3), and a water outlet of the spray head (8) faces the hair roller (4) below. A waste collection trough (9) is fixed at the bottom of the conveying frame (2), and a sewage outlet (10) is connected to the waste collection trough (9).
2. A wool roller cleaning device according to claim 1, characterized in that: A main pipe (5) is provided on one side of the spray frame (3); the main pipe (5) is connected to a water supply port (6) and a branch pipe (7); the branch pipe (7) passes through the spray frame (3) and is fixed to the side wall of the spray frame (3); a nozzle (8) is provided on the branch pipe (7); and the nozzle (8) is located inside the spray frame (3).
3. A wool roller cleaning device according to claim 1, characterized in that: The power mechanism comprises a motor (11), a plurality of transmission chains (14) and a sprocket wheel. Each of the wool rollers (4) is provided with a fixed shaft (15). The fixed shaft (15) is rotatably connected to the conveying frame (2). A sprocket wheel is fixed to the end of the fixed shaft (15) passing through the conveying frame (2). The output end of the motor (11) is connected to the sprocket wheel through the transmission chain (14).
4. A wool roller cleaning device according to claim 1, characterized in that: One side of the conveying frame (2) is hinged to the bracket (1), and a cylinder (17) is fixed to the lower part of the other side, and the lower part of the cylinder (17) is hinged to the bracket (1).
5. A wool roller cleaning device according to claim 1, characterized in that: The spray frame (3) is provided with a fixing rod (18), the fixing rod (18) being located above the wool roller (4), a baffle (19) being fixed on the fixing rod (18) in the same axial direction as the wool roller (4), the baffle (19) being located above the wool roller (4) and having a gap with the wool roller (4), the gap being smaller than the size of the material to be cleaned.
6. A wool roller cleaning device according to claim 1, characterized in that: Inclined plates (26) are provided on both sides of the conveying frame (2), one end of the inclined plate (26) is fixed to the conveying frame (2), and the other end is located above the outermost wool roller (4) and there is a gap between the inclined plate (26) and the wool roller (4), and the gap is smaller than the size of the material to be cleaned.
7. A wool roller cleaning device according to claim 1, characterized in that: A discharge port (20) is provided on a side of the conveying frame (2) away from the power mechanism, a feed port (21) is provided on one side of the discharge port (20), and a partition plate (27) is provided on the feed port (21).
8. A wool roller cleaning device according to claim 1, characterized in that: An upper cover (22) is provided on the spray frame (3), and the upper cover (22) is in contact with and connected to the spray frame (3).