Filtering mechanism for colla corii asini peptide production

By designing a filter mechanism for donkey-hide gelatin peptide production including a shell, filter cartridge, mounting rod, inclined plate and scraper, the problems of low filtration efficiency and blocked filter holes in the production process of donkey-hide gelatin peptide in the prior art are solved, and efficient donkey-hide gelatin peptide filtration and yield improvement are achieved.

CN222585809UActive Publication Date: 2025-03-11SHANDONG FUJIAO GRP DONGE TOWN EJIAO CO LTD

Patent Information

Application Number
CN202420926172.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2025-03-11
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

In the prior art, the filtration efficiency of the hydrolysate after enzymatic decomposition in the production process of donkey-hide gelatin peptide is low, which can easily lead to clogging of the filter holes of the filter cartridge and affecting the yield.

Method used

A filter mechanism for the production of donkey-hide gelatin peptides was designed, including shell, filter cartridge, mounting rod, inclined plate and scraper. The motor drives the filter cartridge to rotate quickly and cooperate with the inclined plate to achieve repeated scraping and centrifugation of the viscous system, and improve filtration efficiency.

Benefits of technology

It effectively improves the centrifugal filtration efficiency of the hydrolyte after enzymatic lysis, reduces solid phase residue, improves the yield of donkey-hide gelatin peptide and the stability of the filtration device.

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Abstract

The utility model discloses a filtering mechanism for colla corii asini peptide production, and relates to the technical field of solid-liquid separation. A filter mechanism for colla corii asini peptide production comprises a shell, a filter cartridge is rotationally connected in the shell, a first motor is fixedly connected to the bottom of the shell, the output end of the first motor is fixedly connected with the filter cartridge, and the filter mechanism further comprises an upper cover covering an opening in the upper end of the shell; the upper cover is fixedly connected with a feeding pipe for adding materials into the filter cartridge; when hydrolysate obtained after enzymolysis is filtered and purified, a liquid phase can be fully centrifuged out of the filter cartridge, so that only solid-phase residues are left in the filter cartridge, and the centrifugal filtration efficiency of the hydrolysate containing donkey-hide gelatin peptide obtained after enzymolysis is effectively improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of solid-liquid separation, and specifically relates to a filtering mechanism for donkey-hide gelatin production. Background Art

[0002] Donkey-hide gelatin peptide is made from donkey-hide gelatin or the intermediate product of the concentration process in the production process of donkey-hide gelatin. It is refined through complex enzymatic hydrolysis, multi-stage separation and purification, and spray drying. The product is a brown-yellow powder that retains the efficacy of traditional donkey-hide gelatin and is easier to be digested, absorbed, and utilized by the human body.

[0003] Patent CN108300752B discloses a method for preparing small molecule donkey-hide gelatin peptides from donkey-hide gelatin lumps, the steps are as follows: ① Enzymatic hydrolysis of donkey-hide gelatin protein by compound enzymatic hydrolysis: add dried donkey-hide gelatin lumps into a buffer solution to prepare a solution with a concentration of 100-120g (dry weight) / L, and adjust the initial pH to 7.0-8.0; add alkaline protease and neutral protease at an enzyme activity unit of 1:3.5-4.5, add 12000-14000U per gram of dried donkey-hide gelatin block, and enzymatic hydrolyze for 100-120 at a constant temperature of 45-55℃. min; obtain the hydrolyzate; the dried donkey-hide gelatin lump is the intermediate product of the concentration process in the production process of donkey-hide gelatin, with a water content of 13.1% and a donkey-hide gelatin protein content of 86.8%; the buffer solution is a sodium hydrogen phosphate-sodium hydroxide solution with a pH of 7.5; the composite enzyme method is to add alkaline protease and neutral protease in an enzyme activity unit ratio of 1:3.5-4.5 and then perform simultaneous enzymatic hydrolysis; the alkaline protease and neutral protease are both food grade; the constant temperature enzymatic hydrolysis is to add alkaline protease and neutral protease to catalyze the hydrolysis of donkey-hide gelatin protein, the hydrolysis temperature is 45-55°C, and the hydrolysis time is 100-120min. ② Separation and purification of the hydrolyzate: The hydrolyzate obtained in ① is centrifuged at 3000r / min for 10min, degreased and decolorized by activated carbon, and the activated carbon is removed by suction filtration. The filtrate obtained is ultrafiltered through 10000Da (molecular weight) and 3000Da (molecular weight) ultrafiltration membranes in turn, and the filtrate obtained is concentrated and dried to obtain donkey-hide gelatin peptide; the degreasing and decolorization is to add activated carbon to remove oil and pigment in the donkey-hide gelatin hydrolyzate; the ultrafiltration membrane used in the ultrafiltration is the ultrafiltration membrane of Beijing Xubang Membrane Equipment Co., Ltd.; the drying is spray drying carried out under the conditions of an inlet temperature of 220°C and an outlet temperature of 88°C. In the production process of donkey-hide gelatin peptide, the hydrolyzate obtained after enzymatic hydrolysis needs to be filtered, impurities removed and purified. In the prior art, centrifugal filtration devices are mostly used to perform preliminary filtration and purification on the hydrolyzate. Although the centrifugal filtration device has a good filtration effect, in order to avoid the filter holes of the centrifugal cylinder being blocked and affecting the yield of donkey-hide gelatin peptide, usually only a small amount of hydrolyzate containing donkey-hide gelatin peptide obtained after enzymatic hydrolysis is centrifuged and filtered for purification at a time, which results in low filtration efficiency. In view of this, a filtration mechanism for donkey-hide gelatin peptide production that can improve filtration efficiency is specially proposed. Summary of the invention

[0004] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a filtering mechanism for donkey-hide gelatin production which can overcome the above problems or at least partially solve the above problems.

[0005] In order to solve the above technical problems, the basic concept of the technical solution adopted by the utility model is: a filtering mechanism for donkey-hide gelatin peptide production, including a shell, a filter cartridge is rotatably connected in the shell, a first motor is fixedly connected to the bottom of the shell, and the output end of the first motor is fixedly connected to the filter cartridge, and also includes: an upper cover, covering the opening at the upper end of the shell; a feed pipe for adding materials to the filter cartridge is fixedly connected to the upper cover; a mounting rod, connected to the lower end of the upper cover, and located in the filter cartridge; inclined plates, staggered and symmetrically arranged in the filter cartridge, and slidingly attached to the inner wall of the filter cartridge, the mounting rod and the inclined plate are fixedly connected by a connecting rod; a discharge pipe, symmetrically and fixedly connected to both sides of the lower end of the shell, and connected to the shell.

[0006] In order to speed up the repeated filtration rate of donkey-hide gelatin peptide, further, the mounting rod is rotatably connected to the upper cover, a second motor is fixedly connected to the upper cover, and the upper end of the mounting rod is fixedly connected to the output end of the second motor.

[0007] In order to facilitate scraping off the donkey-hide gelatin peptide attached to the inner wall of the shell, further, the two sides of the mounting rod are symmetrically fixedly connected with a first scraper through a connecting rod, and the first scraper is slidably attached to the inner wall of the shell.

[0008] In order to improve the tightness of the first scraper and the inner wall of the shell, and the stability of the filter cartridge, further, a roller is installed at the lower end of the first scraper through a support rod, and the roller is rollingly connected to the outer wall of the filter cartridge.

[0009] In order to facilitate the rapid discharge of the filtered donkey-hide gelatin peptide, further, a circle of annular grooves is opened at the inner lower end of the shell, the discharge pipe is connected to the annular groove, and two second scrapers are symmetrically slidably connected in the annular groove, and the two second scrapers are fixedly connected to the lower ends of adjacent first scrapers respectively.

[0010] In order to further improve the stability of the filter cartridge during rotation, a plurality of arc grooves are equidistantly arranged at the lower end of the filter cartridge in a circumferential manner inside the shell, and balls are movably connected in the arc grooves, and the balls roll against the bottom of the filter cartridge.

[0011] After adopting the above technical scheme, the utility model has the following beneficial effects compared with the prior art: the utility model, through the coordinated use of the shell, the first motor, the filter cartridge, the mounting rod, the inclined plate and other components, can scrape off the viscous system containing part of the donkey-hide gelatin peptide liquid and the solid phase that is thrown onto the inner wall of the filter cartridge under the action of centrifugation when filtering and purifying the hydrolyzate obtained after enzymatic hydrolysis, and then the liquid phase in the scraped viscous system will be thrown onto the filter cartridge again under the action of centrifugal force and discharged from the filter cartridge through the filter holes, and thus repeatedly, the liquid phase can be fully centrifuged out of the filter cartridge, so that only solid phase residues remain in the filter cartridge, thereby effectively improving the efficiency of centrifugal filtration of the hydrolyzate containing donkey-hide gelatin peptide obtained after enzymatic hydrolysis.

[0012] The specific implementation of the utility model is further described in detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In the attached picture:

[0014] Figure 1 This is a schematic diagram of the structure of a filtering mechanism for producing donkey-hide gelatin peptides proposed in the utility model;

[0015] Figure 2 This is a structural schematic diagram of a filter cartridge, a mounting rod and an inclined plate of a filter mechanism for donkey-hide gelatin production proposed in the utility model;

[0016] Figure 3 The utility model is a schematic diagram of the structure of a shell, an annular groove and a discharge pipe in a filtering mechanism for donkey-hide gelatin production proposed by the utility model.

[0017] In the figure: 1, shell; 101, ball; 102, second scraper; 103, discharge pipe; 2, filter cartridge; 201, first motor; 3, upper cover; 301, feed pipe; 302, second motor; 303, mounting rod; 304, tilting plate; 305, first scraper; 306, roller. DETAILED DESCRIPTION

[0018] In order to make the purpose, technical solutions and advantages of the embodiments of the utility model clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. The following embodiments are used to illustrate the utility model but are not used to limit the scope of the utility model. Example

[0019] Reference Figure 1-Figure 3A filtering mechanism for donkey-hide gelatin production includes a shell 1, a filter cartridge 2 is rotatably connected in the shell 1, a first motor 201 is fixedly connected to the bottom of the shell 1, and the output end of the first motor 201 is fixedly connected to the filter cartridge 2, and also includes: an upper cover 3, which covers the opening at the upper end of the shell 1; a feed pipe 301 for adding materials to the filter cartridge 2 is fixedly connected to the upper cover 3; a mounting rod 303 is connected to the lower end of the upper cover 3 and is located in the filter cartridge 2; an inclined plate 304 is staggered and symmetrically arranged in the filter cartridge 2, and is slidably attached to the inner wall of the filter cartridge 2, and the mounting rod 303 and the inclined plate 304 are fixedly connected by a connecting rod; a discharge pipe 103 is symmetrically fixedly connected to both sides of the lower end of the shell 1 and is connected to the shell 1.

[0020] During the production process of donkey-hide gelatin peptide, the hydrolyzate obtained after enzymatic hydrolysis is a suspension. The donkey-hide gelatin peptide obtained after enzymatic hydrolysis is suspended in the enzymatic hydrolyzate. The suspension has the characteristics of highly dispersed materials, relatively viscous liquid phase, fine solid particles, and strong compressibility. Even after centrifugation, the liquid phase containing donkey-hide gelatin peptide still has a relatively high viscosity, which is a typical difficult-to-filter material.

[0021] When it is necessary to filter and purify the hydrolyzate obtained after enzymolysis, the hydrolyzate obtained after enzymolysis can be transported into the filter cartridge 2 through the feed pipe 301. When the donkey-hide gelatin peptide enters the filter cartridge 2, part of the liquid phase containing the donkey-hide gelatin peptide will flow out of the filter cartridge 2 through the filter holes of the filter cartridge 2 and be discharged from the device through the discharge pipe 103, while part of the viscous system containing part of the donkey-hide gelatin peptide liquid and the solid phase will remain in the filter cartridge 2. At this time, the first motor 201 can be started, and the first motor 201 will drive the filter cartridge 2 to rotate rapidly in the housing 1, and then the liquid phase in the filter cartridge 2 will be thrown out of the filter cartridge 2 through the filter holes under the action of centrifugal force. Since the solid phase will be thrown out of the filter cartridge 2 under the action of centrifugal force, The viscous system attached to the filter holes on the side wall of the filter cartridge 2, and therefore, the viscous system containing part of the donkey-hide gelatin peptide liquid and the solid phase will be intercepted in the filter cartridge 2 under the obstruction of the solid phase. By setting the inclined plate 304, the viscous system attached to the wall of the filter cartridge 2 under the action of centrifugal force can be scraped off together, and guided to the middle of the filter cartridge 2 under the guidance of the inclined plate 304, and then the liquid phase in the scraped off viscous system will be thrown onto the filter cartridge 2 again under the action of centrifugal force, and discharged from the filter cartridge 2 through the filter holes. By repeating this process, the liquid phase can be fully centrifuged out of the filter cartridge 2, so that only the solid phase remains in the filter cartridge 2, which effectively improves the efficiency of centrifugal filtration of the hydrolyzate containing donkey-hide gelatin peptide obtained after enzymatic hydrolysis. Example

[0022] Reference Figure 1-Figure 3, a filtering mechanism for producing donkey-hide gelatin peptide, which is basically the same as Example 1, and further includes: a mounting rod 303 is rotatably connected to an upper cover 3, a second motor 302 is fixedly connected to the upper cover 3, and an upper end of the mounting rod 303 is fixedly connected to an output end of the second motor 302. When the first motor 201 drives the filter cartridge 2 to rotate rapidly, the second motor 302 can be started at this time, so that the second motor 302 drives the inclined plate 304 to rotate in the opposite direction to the filter cartridge 2 through the mounting rod 303, and then under the action of centrifugal force, the viscous system attached to the inner wall of the filter cartridge 2 will be quickly scraped off from the filter cartridge 2 under the action of the filter cartridge 2 and the inclined plate 304 rotating in the opposite direction, and gather along the inclined surface of the inclined plate 304 to the middle of the filter cartridge 2, and then the liquid phase in the scraped viscous system will be thrown onto the inner wall of the filter cartridge 2 again under the action of centrifugal force, thereby repeatedly filtering the liquid phase more fully and quickly, and preventing the filter holes of the filter cartridge 2 from being blocked and affecting the passage of the liquid phase containing donkey-hide gelatin peptide.

[0023] The first scraper 305 is symmetrically fixedly connected to both sides of the mounting rod 303 through a connecting rod. The first scraper 305 slides against the inner wall of the shell 1. Through the arrangement of the first scraper 305, when the filter cartridge 2 rotates rapidly, the liquid phase in the viscous system is thrown out of the filter cartridge 2 under the action of centrifugal force. At this time, the liquid phase containing donkey-hide gelatin peptides will be thrown onto the inner wall of the shell 1 under the action of centrifugal force. At this time, the rotating first scraper 305 can scrape off the liquid phase containing donkey-hide gelatin peptides attached to the inner wall of the shell 1, so that the liquid phase containing donkey-hide gelatin peptides can be discharged through the discharge pipe, thereby improving the collection efficiency of the filtered liquid phase containing donkey-hide gelatin peptides.

[0024] A roller 306 is installed at the lower end of the first scraper 305 through a support rod, and the roller 306 is rollingly connected to the outer wall of the filter cartridge 2. The setting of the roller 306 can not only improve the tightness of the first scraper 305 and the inner wall of the shell 1, thereby improving the scraping effect of the liquid phase containing donkey-hide gelatin attached to the inner wall of the shell 1, but also play a certain limiting effect on the filter cartridge 2, thereby improving the stability of the filter cartridge 2 when rotating.

[0025] A circle of annular grooves is provided at the inner lower end of the shell 1, and the discharge pipe 103 is connected to the annular groove. Two second scrapers 102 are symmetrically slidably connected in the annular groove. The two second scrapers 102 are fixedly connected to the lower ends of the adjacent first scrapers 305. When the liquid phase containing donkey-hide gelatin peptides centrifuged flows into the annular groove along the inner wall, the rotating first scraper 305 will drive the second scraper 102 to rotate in the annular groove, so that the filtered liquid phase containing donkey-hide gelatin peptides can be scraped from the discharge pipe 103, thereby facilitating the rapid discharge of the liquid phase containing donkey-hide gelatin peptides.

[0026] A plurality of arc grooves are provided at equal intervals on the circumference at the lower end of the filter cartridge 2 inside the shell 1, and a ball 101 is movably connected in the arc groove. The ball 101 rolls against the bottom of the filter cartridge 2. The arrangement of the ball 101 can support the filter cartridge 2, thereby facilitating the filter cartridge 2 to be more stable during rotation, and preventing the liquid phase containing donkey-hide gelatin from being thrown out under the action of centrifugal force due to the tilt of the filter cartridge 2.

[0027] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0028] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is more than two, unless otherwise clearly and specifically defined.

[0029] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0030] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0031] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.

[0032] Although the embodiments of the present invention have been shown and described above, it is understandable that the above embodiments are illustrative and cannot be understood as limitations of the present invention. Those skilled in the art may make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention, which all fall within the protection scope of the present invention.

Claims

1. A filtering mechanism for producing donkey-hide gelatin peptides, comprising a housing (1), a filter cartridge (2) rotatably connected inside the housing (1), a first motor (201) fixedly connected to the bottom of the housing (1), an output end of the first motor (201) fixedly connected to the filter cartridge (2), characterized in that: Also includes: An upper cover (3) covering the opening at the upper end of the shell (1); A feed pipe (301) for adding material into the filter cartridge (2) is fixedly connected to the upper cover (3); A mounting rod (303) connected to the lower end of the upper cover (3) and located inside the filter cartridge (2); The inclined plates (304) are arranged in a staggered and symmetrical manner in the filter cartridge (2) and are slidably attached to the inner wall of the filter cartridge (2); the mounting rod (303) and the inclined plates (304) are fixedly connected via a connecting rod; The discharge pipe (103) is symmetrically fixedly connected to both sides of the lower end of the shell (1) and is in communication with the shell (1).

2. A filtering mechanism for producing donkey-hide gelatin according to claim 1, characterized in that: The mounting rod (303) is rotatably connected to the upper cover (3); a second motor (302) is fixedly connected to the upper cover (3); and the upper end of the mounting rod (303) is fixedly connected to an output end of the second motor (302).

3. A filtering mechanism for producing donkey-hide gelatin according to claim 2, characterized in that: The first scrapers (305) are symmetrically fixedly connected to both sides of the mounting rod (303) via connecting rods, and the first scrapers (305) are slidably attached to the inner wall of the housing (1).

4. A filtering mechanism for producing donkey-hide gelatin according to claim 3, characterized in that: A roller (306) is mounted on the lower end of the first scraper (305) via a support rod, and the roller (306) is rollingly connected to the outer wall of the filter cartridge (2).

5. The filtering mechanism for producing donkey-hide gelatin according to claim 3, characterized in that: The lower end of the shell (1) is provided with an annular groove, the discharge pipe (103) is connected to the annular groove, two second scrapers (102) are symmetrically slidably connected in the annular groove, and the two second scrapers (102) are respectively fixedly connected to the lower ends of adjacent first scrapers (305).

6. A filtering mechanism for producing donkey-hide gelatin according to claim 1, characterized in that: A plurality of arcuate grooves are provided at equal intervals around the circumference of the housing (1) at the lower end of the filter cartridge (2), wherein balls (101) are movably connected in the arcuate grooves, and the balls (101) roll against the bottom of the filter cartridge (2).

Citation Information

Patent Citations

  • A method for preparing small molecule donkey-hide gelatin peptides using donkey-hide gelatin pellets

    CN108300752B

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