Die pressing device for preparing filter element of air filter
By designing a hydraulic pump-driven pressing mechanism and a motor-driven automatic cutting system, the existing air filter filter element pressing device has been solved, and the high-efficiency pressing and automatic cutting of the filter element has been achieved, which has improved the overall processing efficiency and filtration effect.
Patent Information
- Application Number
- CN202420255737.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-10
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2035-02-10
AI Technical Summary
The existing air filter element pressing device cannot ensure the stability of the filter element during processing, and it cannot be automatically discharged during processing, which affects the overall processing efficiency.
A mold pressing device including a workbench, a pressing mechanism driven by a hydraulic pump, and an automatic cutting system driven by a motor are designed. The pressing mold mechanism drives the lifting plate and the pressing mold frame down through a hydraulic pump, and combines the design of the guide slider and spring to achieve a tight pressing mold for the filter element; the automatic discharge system drives the cam to rotate through the motor, and cooperates with the design of the spring and limit plate to achieve intermittent automatic discharge of the filter element.
The pressing mechanism driven by the hydraulic pump enhances the overall stability and sealing effect of the filter element and improves the filtration efficiency; the automatic cutting system driven by the motor improves the processing efficiency and realizes the automation of the device.
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Figure CN222585869U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of filter element processing equipment, in particular to a die pressing device for preparing an air filter element. Background Art
[0002] The filter element of the air filter is a key component used to capture impurities such as particulate matter, dust, pollen, bacteria, viruses, etc. in the air. The design and material selection of the filter element directly affect the performance of the filter, and the filter element needs to be cut, wound, folded, pressed and bonded during the processing. In particular, it needs to be pressed into shape during the pressing process. The effect of the pressing determines the filtering effect of the finished filter element.
[0003] However, the existing air filter element pressing device only presses the filter element through a pressing plate, which easily leads to a loose structure of the filter element during the pressing process, making it difficult to form a tight and stable structure, affecting the filtering effect of the finished product, and it is difficult to form automatic material unloading during the pressing process, which greatly affects the overall processing efficiency;
[0004] In view of the above technical defects, a solution is now proposed. Utility Model Content
[0005] The purpose of the utility model is to solve the problem that the pressing die device of the air filter element in the prior art cannot ensure the stability of the filter element structure during processing and cannot automatically unload the material during the processing, and to propose a pressing die device for preparing the air filter element.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a die pressing device for preparing an air filter element, comprising a workbench, two baffles are symmetrically fixed at the front and rear ends of the upper surface of the workbench, a conveyor belt is rotatably connected between the two baffles, a plurality of molds are equidistantly fixed on the upper surface of the conveyor belt, a second support frame is commonly fixed on one side of the top ends of the two baffles, the upper surface of the second support frame is fixed to a hydraulic pump, and a driving end of the hydraulic pump penetrates and extends to the inside of the second support frame, where a die pressing mechanism is installed;
[0007] The cam frame is an axially movable frame having two movable plates connected thereto in a symmetrical manner at the front and rear ends of the cam frame. The top end of the movable plate passes through and extends to a first guide slider fixed inside the top end of the cam frame. A guide through groove is provided inside the top end of the cam frame at a position corresponding to the first guide slider. A guide slide rod is passed through and connected to the inside of the first guide slider, and a first spring sleeved on the outer layer of the guide slide rod is fixed to one side of the first guide slider. A first connecting rod is rotatably connected to the outer side of the first guide slider. The top end of the first connecting rod passes through and extends to the outside of the cam frame and is rotatably connected to a connecting block. The top ends of the two connecting blocks are fixed to the bottom of the lifting plate.
[0008] Furthermore, a first support frame is commonly fixed to the other side of the top ends of the two baffles, a material storage box is fixed to the upper surface of the first support frame, one side of the material storage box is provided with a discharge port opened on the upper surface of the first support frame, and the other side of the material storage box is provided with a fixed box fixed to the upper surface of the first support frame.
[0009] Furthermore, a first motor is fixed on the upper surface of the fixed box, a transmission end of the first motor passes through and extends to a cam fixed inside the fixed box, a limiting plate is provided at a position corresponding to the cam on one side of the interior of the fixed box, and two second springs are symmetrically fixed between the front and rear ends of one side of the limiting plate and the inner wall of the fixed box.
[0010] Furthermore, a second connecting rod is fixed to one side of the limiting plate, and a push plate is fixed to one side of the second connecting rod passing through and extending to the outside of the fixed box, and a slot is opened on one side of the fixed box at a position corresponding to the second connecting rod.
[0011] Furthermore, a second guide slide block penetrating through and extending to the interior of the upper surface of the first support frame is fixed at the bottom of the limit plate, a guide slot is provided on the upper surface of the first support frame at a position corresponding to the second guide slide block, and limit blocks penetrating through and extending to the interior of the guide slot are symmetrically fixed at the front and rear ends of the second guide slide block, and limit slots are provided at the front and rear ends of the guide slot at positions corresponding to the limit blocks.
[0012] In summary, due to the adoption of the above technical solution, the beneficial effects of the utility model are:
[0013] 1. The utility model is provided with a die pressing mechanism. When the filter element is die-casted, the hydraulic pump drives the lifting plate to descend, thereby driving the die pressing frame to descend to die-cast the filter element. After the die pressing frame contacts the filter element and stops descending, the lifting plate continues to press down, and during the pressing process, drives the connecting blocks on both sides to descend, and then drives the top end of the first connecting rod to descend, and relies on the top end of the first connecting rod to drive the bottom end to move toward the inner side of the top of the die pressing frame, and then drives the first guide slider to move, thereby driving the moving block to move and squeeze the side of the filter element, so that its overall stability is stronger, and its sealing effect is enhanced, and the overall filtration efficiency is improved;
[0014] 2. In the utility model, the first motor is used to drive the cam to rotate, and the cam is used to intermittently collide with the limit plate. At the same time, the reset effect of the second spring is cooperated to form an intermittent reciprocating motion, and then the reciprocating motion of the limit plate drives the second connecting rod to reciprocate, thereby driving the push plate to reciprocate and push the filter element to form an automatic unloading effect, making the overall device more automated. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 It is a structural schematic diagram of the die pressing mechanism of the utility model;
[0017] Figure 3 It is a schematic diagram of the internal structure of the die pressing mechanism of the utility model;
[0018] Figure 4 It is a schematic diagram of the structure inside the fixed box of the utility model;
[0019] Figure 5 for Figure 4 Enlarged view of point A in the middle.
[0020] 1. Working table; 2. First support frame; 3. Pressing die mechanism; 4. Fixed box; 5. First motor; 6. Storage box; 7. Feeding port; 8. Conveyor track; 9. Mold; 10. Hydraulic pump; 11. Second support frame; 12. Baffle plate; 13. Second guide slide block; 14. Lifting plate; 15. Moving plate; 16. Pressing die frame; 17. First connecting rod; 18. Guide slot; 19. First spring; 20. Guide slide bar; 21. First guide slide block; 22. Connecting block; 23. Cam; 24. Limiting plate; 25. Second spring; 26. Second connecting rod; 27. Push plate; 28. Limiting slot; 29. Guide slot; 30. Limiting block. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] Embodiment 1:
[0023] This embodiment aims to solve the problem that the existing air filter element pressing device only presses the filter element through a pressing plate, which easily leads to a loose structure of the filter element during the pressing process, making it difficult to form a tight and stable structure, thus affecting the filtering effect of the finished product, and it is difficult to form automatic material unloading during the pressing process, thus greatly affecting the overall processing efficiency.
[0024] like Figure 1-3 As shown, a die pressing device for preparing an air filter element comprises a workbench 1, two baffles 12 are symmetrically fixed at the front and rear ends of the upper surface of the workbench 1, a conveyor belt 8 is rotatably connected between the two baffles 12, a plurality of molds 9 are equidistantly fixed on the upper surface of the conveyor belt 8, two rotating rollers are symmetrically rotatably connected on both sides of the inner part of the conveyor belt 8, the rotating rollers are driven to rotate by an external motor in conjunction with a belt and a pulley, and then the conveyor belt 8 is driven to rotate and transport, a second support frame 11 is fixed to one side of the top of the two baffles 12, the upper surface of the second support frame 11 is fixed to a hydraulic pump 10, and the transmission end of the hydraulic pump 10 penetrates and extends to the inner part of the second support frame 11, where a die pressing mechanism 3 is installed;
[0025] The die pressing mechanism 3 includes a lifting plate 14 fixed to the transmission end of the second support frame 11, a die pressing frame 16 is fixed to the bottom of the lifting plate 14, and two movable plates 15 are symmetrically slidably connected to the front and rear ends of the die pressing frame 16, a through groove is provided at the bottom of the upper surface of the die pressing frame 16 corresponding to the position of the movable plate 15, the top of the movable plate 15 passes through and extends to the top of the die pressing frame 16, and a first guide slider 21 is fixed therein, a guide through groove 18 is provided at the top of the die pressing frame 16 corresponding to the position of the first guide slider 21, a guide slide bar 20 is passed through and connected to the inside of the first guide slider 21, and a first spring 19 sleeved on the outer layer of the guide slide bar 20 is fixed to one side of the first guide slider 21, the outer side of the first guide slider 21 is rotatably connected to the first connecting rod 17, the top of the first connecting rod 17 passes through and extends to the outside of the die pressing frame 16 and is rotatably connected to a connecting block 22, and the tops of the two connecting blocks 22 are fixed to the bottom of the lifting plate 14.
[0026] When the mold 9 moves to the bottom of the die pressing mechanism 3, the hydraulic pump 10 is started to drive the lifting plate 14 to move downward, and the lifting plate 14 moves downward to drive the die frame 16 to move downward until it contacts the filter element. As the lifting plate 14 continues to descend, the connecting block 22 descends and drives the top of the first connecting rod 17 to descend. The top of the first connecting rod 17 descends and drives the bottom of the first connecting rod 17 to move toward the middle position of the guide groove 18, thereby driving the first guide slider 21 to move toward the middle position of the guide groove 18, and then driving the moving plate 15 to move to squeeze the filter element, making its overall structure tighter. After the die pressing is completed, the first guide slider 21 is subjected to the rebound force of the first spring 19 to drive the moving plate 15 to reset.
[0027] Embodiment 2:
[0028] This embodiment aims to solve the problem that the existing die-casting device for air filter element is difficult to form automatic material unloading during the die-casting process, which greatly affects the overall processing efficiency.
[0029] like Figure 4-5 As shown, the embodiment is a die pressing device for preparing an air filter element, and a first support frame 2 is fixed to the other side of the top of two baffles 12, a storage box 6 is fixed to the upper surface of the first support frame 2, one side of the storage box 6 is provided with a feed opening 7 opened on the upper surface of the first support frame 2, and the other side of the storage box 6 is provided with a fixed box 4 fixed to the upper surface of the first support frame 2, a first motor 5 is fixed to the upper surface of the fixed box 4, a driving end of the first motor 5 penetrates and extends to the fixed box 4, a cam 23 is fixed thereto, a limiting plate 24 is provided at a position corresponding to the cam 23 on one side of the inner side of the fixed box 4, two second springs 25 are symmetrically fixed between the front and rear ends of one side of the limiting plate 24 and the inner wall of the fixed box 4, a second connecting rod 26 is fixed to one side of the limiting plate 24, a push plate 27 is fixed thereto on one side of the second connecting rod 26, and a slot is provided at a position corresponding to the second connecting rod 26 on one side of the fixed box 4;
[0030] A second guide slider 13 that penetrates and extends to the interior of the upper surface of the first support frame 2 is fixed at the bottom of the limit plate 24. A guide slot 29 is provided at a position on the upper surface of the first support frame 2 corresponding to the second guide slider 13. The limitation between the second guide slider 13 and the guide slot 29 is used to prevent the limit plate 24 from shifting during movement. Limit blocks 30 that penetrate and extend to the interior of the guide slot 29 are symmetrically fixed at the front and rear ends of the second guide slider 13. Limit slots 28 are provided at the front and rear ends of the guide slot 29 corresponding to the positions of the limit blocks 30. The limitation between the limit slot 28 and the limit block 30 is used to prevent the limit plate 24 from escaping from the interior of the guide slot 29.
[0031] When the mold 9 moves to below the discharge port 7, the first motor 5 is started to drive the cam 23 to rotate. The rotation of the cam 23 forms an intermittent push on the limit plate 24, and cooperates with the reset effect of the second spring 25 to drive the limit plate 24 to form a reciprocating motion. The limit plate 24 is double-limited and reciprocated by the second guide slider 13 and the guide groove 29, and the limit groove 28 and the limit block 30, thereby driving the second connecting rod 26 to reciprocate, and finally pushing the filter element to the inside of the discharge port 7 through the push plate 27 to form an intermittent automatic discharge effect.
[0032] Working process and principle of this utility model:
[0033] Step 1: When the mold 9 moves to the bottom of the discharge port 7, the first motor 5 is started to drive the cam 23 to rotate. The rotation of the cam 23 forms an intermittent push on the limit plate 24, and cooperates with the reset effect of the second spring 25, thereby driving the limit plate 24 to form a reciprocating motion. The limit plate 24 is double-limited and reciprocated by the second guide slider 13 and the guide slide groove 29, and the limit groove 28 and the limit block 30, thereby driving the second connecting rod 26 to reciprocate, and finally the filter element is pushed to the inside of the discharge port 7 by the push plate 27 to form an intermittent automatic discharge effect;
[0034] Step 2: When the mold 9 moves to the bottom of the die pressing mechanism 3, the hydraulic pump 10 is started to drive the lifting plate 14 to move downward. The lifting plate 14 moves downward and drives the die frame 16 to move downward until it contacts the filter element. As the lifting plate 14 continues to descend, the connecting block 22 descends and drives the top of the first connecting rod 17 to descend. The top of the first connecting rod 17 descends and drives the bottom of the first connecting rod 17 to move toward the middle position of the guide groove 18, thereby driving the first guide slider 21 to move toward the middle position of the guide groove 18, and then drives the moving plate 15 to move to squeeze the filter element, making its overall structure tighter. After the die pressing is completed, the first guide slider 21 is subjected to the rebound force of the first spring 19 and drives the moving plate 15 to reset.
[0035] The above are only preferred specific implementation methods of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical solution and inventive concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A die pressing device for preparing an air filter element, comprising a workbench (1), characterized in that: Two baffles (12) are symmetrically fixed at the front and rear ends of the upper surface of the workbench (1); a conveyor belt (8) is rotatably connected between the two baffles (12); a plurality of molds (9) are equidistantly fixed on the upper surface of the conveyor belt (8); a second support frame (11) is commonly fixed on one side of the top ends of the two baffles (12); the upper surface of the second support frame (11) is fixed to a hydraulic pump (10); a transmission end of the hydraulic pump (10) penetrates and extends to the interior of the second support frame (11) where a die pressing mechanism (3) is installed; The die pressing mechanism (3) comprises a lifting plate (14) fixed to the transmission end of the second support frame (11), a die pressing frame (16) being fixed to the bottom of the lifting plate (14), two movable plates (15) being symmetrically slidably connected to the front and rear ends of the die pressing frame (16), the top end of the movable plate (15) passing through and extending to the top of the die pressing frame (16) where a first guide slider (21) is fixed, and a guide slot (18) is provided at the top of the die pressing frame (16) at a position corresponding to the first guide slider (21). ), the interior of the first guide slider (21) is connected to a guide slide rod (20) through the inside, and a first spring (19) sleeved on the outer layer of the guide slide rod (20) is fixed on one side of the first guide slider (21), the outer side of the first guide slider (21) is rotatably connected to a first connecting rod (17), the top end of the first connecting rod (17) passes through and extends to the outside of the die frame (16) and is rotatably connected to a connecting block (22), and the top ends of the two connecting blocks (22) are fixed to the bottom of the lifting plate (14).
2. A die pressing device for preparing an air filter element according to claim 1, characterized in that: A first support frame (2) is commonly fixed to the other side of the top ends of the two baffles (12), a material storage box (6) is fixed to the upper surface of the first support frame (2), one side of the material storage box (6) is provided with a material discharge port (7) opened on the upper surface of the first support frame (2), and the other side of the material storage box (6) is provided with a fixing box (4) fixed to the upper surface of the first support frame (2).
3. A die pressing device for preparing an air filter element according to claim 2, characterized in that: A first motor (5) is fixed on the upper surface of the fixed box (4); a driving end of the first motor (5) penetrates and extends to the inside of the fixed box (4) where a cam (23) is fixed; a limiting plate (24) is provided at a position corresponding to the cam (23) on one side of the inside of the fixed box (4); two second springs (25) are symmetrically fixed between the front and rear ends of one side of the limiting plate (24) and the inner wall of the fixed box (4).
4. A die pressing device for preparing an air filter element according to claim 3, characterized in that: A second connecting rod (26) is fixed to one side of the limiting plate (24), and a push plate (27) is fixed to one side of the second connecting rod (26) passing through and extending to the outside of the fixed box (4), and a notch is provided on one side of the fixed box (4) at a position corresponding to the second connecting rod (26).
5. A die pressing device for preparing an air filter element according to claim 3, characterized in that: A second guide slide block (13) penetrating through and extending to the interior of the upper surface of the first support frame (2) is fixed at the bottom of the limit plate (24); a guide slot (29) is provided on the upper surface of the first support frame (2) at a position corresponding to the second guide slide block (13); limit blocks (30) penetrating through and extending to the interior of the guide slot (29) are symmetrically fixed at the front and rear ends of the second guide slide block (13); and limit slots (28) are provided at the front and rear ends of the interior of the guide slot (29) at positions corresponding to the limit blocks (30).