High-activity alumina powder preparation device
By designing a highly activated alumina powder preparation device including water bath heating and reactor swing mixing technology, the problem of difficulty in adjusting the temperature of the mixing equipment is solved, the temperature uniformity and reaction efficiency are improved, and the cleaning and maintenance of the device are simplified.
Patent Information
- Application Number
- CN202420553499.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-21
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-03-21
AI Technical Summary
The existing stirring equipment is difficult to regulate the temperature, resulting in uneven heating of the reactor and inconvenient removal and cleaning of the reactor, which reduces the preparation efficiency and quality of high-activated alumina powder.
A highly activated alumina powder preparation device is designed, including a base, a heating box and a reactor. Through the water bath heating and swing mixing technology of the reactor, temperature regulation and solution mixing are realized, which facilitates the disassembly and cleaning of the reactor.
The uniformity of the reaction temperature is improved, the reaction efficiency is enhanced, the cleaning and maintenance of the device is simplified, and the preparation efficiency and quality of alumina powder are improved.
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Figure CN222586598U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of active alumina preparation, in particular to a device for preparing high-activity alumina powder. Background Art
[0002] The main component of activated alumina is γ, ρ and other crystal forms of alumina. It is a porous, highly dispersed solid material. The properties of activated alumina are mainly: large specific surface area, strong reaction activity, good adsorption performance, and excellent thermal stability. Activated alumina is the raw material for the preparation of cutting-edge materials such as aerospace, weapons, electronics and special ceramics. It is an excellent automobile exhaust purifier and is used as a catalyst or carrier in the petrochemical and chemical industries. It is widely used as an adsorbent and dehydrating agent in various industries.
[0003] Chinese patent number: CN103332717A, proposes a method for producing high-activity alumina, the method comprising the following steps: preparing an aluminum sulfate solution with a concentration of 0.1 mol / L to 2.0 mol / L; preparing an ammonium carbonate solution with a concentration of 0.2 mol / L to 3.5 mol / L; adding the aluminum sulfate solution to the ammonium carbonate solution under stirring to react; after the reaction is completed, stopping stirring, filtering and washing to obtain ammonium aluminum carbonate; after drying and roasting the ammonium aluminum carbonate, high-activity alumina can be obtained. During the roasting process of ammonium aluminum carbonate, the main components of the flue gas produced by decomposition are carbon dioxide and ammonia, which can be recycled for the preparation of ammonium carbonate solution. The process flow of the present invention for preparing high-activity alumina is simple, easy to operate, easy to mass produce, and has low production cost. The obtained high-activity alumina has a large specific surface area, high purity, and a short preparation cycle, and its specific surface area can reach more than 520㎡ / g.
[0004] The above patent proposes that when preparing high-activity alumina powder, it is necessary to use aluminum sulfate salt solution and ammonium carbonate salt solution to stir and mix under a specific stable environment. However, it is difficult to control the temperature with existing stirring equipment, and the reactor is prone to uneven heating. At the same time, the reactor is inconvenient to take out and clean, which reduces the preparation efficiency and quality of the high-activity alumina powder. Therefore, we need to propose a high-activity alumina powder preparation device. Utility Model Content
[0005] The purpose of the utility model is to provide a high-activity alumina powder preparation device, which has the advantage of improving the uniformity of heating during stirring, so as to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above object, the utility model provides the following technical solution: a high-activity alumina powder preparation device, comprising a base, a support plate is installed on the top of the base, a top plate is installed on the top of the support plate, a heating box is installed on the top of the top plate, and a reaction kettle is rotatably installed inside the heating box;
[0007] A heating component for heating the reaction kettle in a water bath is installed on the top of the base;
[0008] A water supply component for conveying water in the heating component to the heating box is installed on the other side of the top of the base, and the heating component is connected to the interior of the heating box through the water supply component;
[0009] A driving component for controlling the swing of the reaction kettle to promote the reaction of the solution is installed on one side of the top of the top plate, and one end of the driving component is connected to the reaction kettle.
[0010] Preferably, the heating assembly comprises a water tank, which is mounted on one side of the top of the base, and an electric heater is mounted on one side of the water tank, wherein a heating end of the electric heater extends into the interior of the water tank.
[0011] Preferably, the water supply assembly includes a pump, the pumping end of the pump is connected to the interior of the water tank, the drainage end of the pump is connected to a first pipe body, and the end of the first pipe body away from the pump passes through the top plate and is connected to one side of the water tank.
[0012] Preferably, one end of the heating box away from the first tube body is connected to the second tube body, and one end of the second tube body away from the heating box passes through the top plate and is connected to the interior of the water tank.
[0013] Preferably, a first rotating shaft is rotatably installed on one side of the heating box, and a second rotating shaft is rotatably inserted on the other side of the heating box. Blocks are installed at both ends of the reactor, and hexagonal prisms matching the blocks are installed at one end of the first rotating shaft and the second rotating shaft close to the blocks, and the hexagonal prisms slide and extend to the interior of the blocks.
[0014] Preferably, a water baffle is provided above the outside of the reactor, the outer sides of the water baffle are connected to the inner wall of the heating box, a detachable first cover is installed on the top of the reactor, and baffles are installed on both sides of the bottom of the water baffle, the baffles are arranged in an arc shape, and the side of the baffle away from the water baffle is in contact with the surface of the reactor.
[0015] Preferably, the driving assembly includes a bidirectional screw rod, both ends of the bidirectional screw rod are rotatably mounted with fixed blocks, the bottom of the fixed block is connected to the top of the top plate, a motor is installed on one side of the top of the top plate, the output end of the motor is connected to one end of the bidirectional screw rod, the surface of the bidirectional screw rod is threaded with a screw sleeve, a guide rod is installed on the top of the screw sleeve, a slide groove is opened inside the guide rod, a connecting rod is slidably inserted inside the slide groove, a vertical rod is installed at one end of the connecting rod, and one end of the second rotating shaft is connected to one side of the vertical rod.
[0016] Preferably, a limiting groove is provided on the top of the top plate, a limiting rod is installed on the bottom of the screw sleeve, and the bottom of the limiting rod slidably extends to the inside of the limiting groove.
[0017] Compared with the prior art, the beneficial effects of the utility model are:
[0018] The utility model drives the reactor to swing while the second rotating shaft rotates. The reactor can achieve the purpose of mixing the solution in the reactor while swinging. At the same time, the reactor can push the water in the heating box while swinging, promote the flow of water, improve the uniformity of water temperature, and thus improve the effect of the reaction. By pulling the reactor upward, the reactor can drive the block to separate from the hexagonal prism. This makes it convenient to disassemble the reactor and clean it after disassembly, thereby improving the convenience of preparing alumina powder. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the structure of the utility model;
[0020] Figure 2 It is a side view of the structure of the utility model;
[0021] Figure 3 It is a cross-sectional structural schematic diagram of the heating box of the utility model;
[0022] Figure 4 This is a schematic diagram of the structure of the spoiler of the utility model;
[0023] Figure 5 It is an exploded view of the first cover plate and the reaction kettle of the utility model;
[0024] Figure 6 It is a structural schematic diagram of the water tank of the utility model;
[0025] Figure 7 For this utility model Figure 5 A partial enlarged schematic diagram of area A in the middle.
[0026] In the figure: 1. base; 2. support plate; 3. top plate; 4. heating box; 5. reactor; 6. water tank; 7. electric heater; 8. pump; 9. first tube body; 10. second tube body; 11. first rotating shaft; 12. second rotating shaft; 13. clamping block; 14. hexagonal prism; 15. water baffle; 16. first cover plate; 17. baffle; 18. bidirectional screw; 19. fixing block; 20. motor; 21. screw sleeve; 22. guide rod; 23. connecting rod; 24. vertical rod; 25. limit groove; 26. limit rod. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] See also Figure 1-7 The utility model provides a technical solution: a high-activity alumina powder preparation device, comprising a base 1, a support plate 2 is installed on the top of the base 1, a top plate 3 is installed on the top of the support plate 2, a heating box 4 is installed on the top of the top plate 3, and a reaction kettle 5 is rotatably installed inside the heating box 4; the reaction kettle 5 is used to stir and react the raw materials for preparing the high-activity alumina powder. After hot water is injected into the heating box 4, water bath heating is realized, and the reaction kettle 5 can be heated and temperature-controlled by heat conduction, thereby achieving the purpose of adjusting the temperature of the temperature reaction.
[0029] Furthermore, a heating component for water-bathing the reaction kettle 5 is installed on the top of the base 1; the heating component includes a water tank 6, which is installed on one side of the top of the base 1, and an electric heater 7 is installed on one side of the water tank 6, and the heating end of the electric heater 7 extends to the inside of the water tank 6. The water tank 6 is provided to heat the pre-prepared water. After the water enters the water tank 6, the water in the water tank 6 can be heated by starting the electric heater 7, and the electric heater 7 can be connected to a controller and a temperature sensor, so as to facilitate the observation and regulation of the temperature in the water tank 6.
[0030] Specifically, a water supply assembly for conveying the water in the heating assembly to the heating box 4 is installed on the other side of the top of the base 1, and the heating assembly is connected to the interior of the heating box 4 through the water supply assembly; the water supply assembly includes a pump 8, the pumping end of the pump 8 is connected to the interior of the water tank 6, and the drainage end of the pump 8 is connected to the first pipe 9, and the end of the first pipe 9 away from the pump 8 passes through the top plate 3 and is connected to one side of the water tank 6. The end of the heating box 4 away from the first pipe 9 is connected to the second pipe 10, and the end of the second pipe 10 away from the heating box 4 passes through the top plate 3 and is connected to the interior of the water tank 6. By starting the pump 8, the pump 8 extracts the hot water in the water tank 6 into the first pipe 9 and the heating box 4, and the heat of the hot water is absorbed by the reactor 5. At the same time, after the hot water is injected to a certain amount, by opening the valve on the second pipe 10, the hot water in the heating box 4 enters the water tank 6 through the second pipe 10, and the water that loses the temperature can be heated again by the electric heater 7 to achieve the circulation heating of the water.
[0031] Furthermore, a driving assembly for controlling the swing of the reactor 5 to promote the solution reaction is installed on one side of the top of the top plate 3, and one end of the driving assembly is connected to the reactor 5. A first rotating shaft 11 is rotatably installed on one side of the heating box 4, and a second rotating shaft 12 is rotatably plugged on the other side of the heating box 4. Blocks 13 are installed at both ends of the reactor 5. A hexagonal prism 14 adapted to the block 13 is installed on one end of the first rotating shaft 11 and the second rotating shaft 12 close to the block 13, and the hexagonal prism 14 slides and extends to the inside of the block 13. A slot adapted to the hexagonal prism 14 is provided inside the block 13, and the bottom of the slot is open. By pulling the reactor 5 upward, the reactor 5 can drive the block 13 to separate from the hexagonal prism 14. This makes it convenient to disassemble the reactor 5 and clean it after disassembly, thereby improving the convenience of preparing alumina powder.
[0032] It is worth noting that: a water baffle 15 is sleeved on the upper part of the outside of the reactor 5, and the outer side of the water baffle 15 is connected to the inner wall of the heating box 4. A detachable first cover plate 16 is installed on the top of the reactor 5, and flow baffles 17 are installed on both sides of the bottom of the water baffle 15. The flow baffle 17 is arranged in an arc shape, and the side of the flow baffle 17 away from the water baffle 15 is in contact with the surface of the reactor 5. By arranging the flow baffle 17 and the water baffle 15, it is possible to prevent the water in the heating box 4 from overflowing when fluctuations occur.
[0033] Specifically, the driving assembly includes a bidirectional screw rod 18, both ends of which are rotatably mounted with a fixed block 19, the bottom of the fixed block 19 is connected to the top of the top plate 3, a motor 20 is mounted on one side of the top of the top plate 3, the output end of the motor 20 is connected to one end of the bidirectional screw rod 18, a threaded sleeve 21 is threadedly sleeved on the surface of the bidirectional screw rod 18, a guide rod 22 is mounted on the top of the sleeve 21, a slide groove is provided inside the guide rod 22, a connecting rod 23 is slidably inserted inside the slide groove, a vertical rod 24 is mounted on one end of the connecting rod 23, and one end of the second rotating shaft 12 is connected to one side of the vertical rod 24. A limiting groove 25 is provided on the top of the top plate 3, a limiting rod 26 is mounted on the bottom of the sleeve 21, and the bottom of the limiting rod 26 slides and extends to the inside of the limiting groove 25. By setting the limiting rod 26, the matching use of the limiting rod 26 and the limiting groove 25 can limit the moving trajectory of the sleeve 21.
[0034] Furthermore, by starting the motor 20, the output shaft of the motor 20 drives the bidirectional screw 18 to rotate, and the bidirectional screw 18 drives the screw sleeve 21 to reciprocate while rotating. While the screw sleeve 21 reciprocates, the connecting rod 23 and the vertical rod 24 are driven to swing back and forth through the guide rod 22. While the vertical rod 24 swings, it drives the second rotating shaft 12 to rotate. While the second rotating shaft 12 rotates, it drives the reactor 5 to swing. While the reactor 5 swings, the solution in the reactor 5 can be mixed. At the same time, while the reactor 5 swings, it can push the water in the heating box 4, promote the flow of water, improve the uniformity of water temperature, and thereby improve the effect of the reaction.
[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A device for preparing high-activity alumina powder, characterized in that: include: A base (1), a support plate (2) is installed on the top of the base (1), a top plate (3) is installed on the top of the support plate (2), a heating box (4) is installed on the top of the top plate (3), and a reaction kettle (5) is rotatably installed inside the heating box (4); A heating component installed on the top of the base (1) for heating the reaction kettle (5) in a water bath; A water supply component installed on the other side of the top of the base (1) and used for conveying water in the heating component to the heating box (4), wherein the heating component is connected to the interior of the heating box (4) via the water supply component; A driving component is installed on one side of the top of the top plate (3) and is used to control the swing of the reaction kettle (5) to promote the solution reaction. One end of the driving component is connected to the reaction kettle (5).
2. A high-activity alumina powder preparation device according to claim 1, characterized in that: The heating assembly comprises a water tank (6), wherein the water tank (6) is mounted on one side of the top of the base (1), an electric heater (7) is mounted on one side of the water tank (6), and a heating end of the electric heater (7) extends into the interior of the water tank (6).
3. A high-activity alumina powder preparation device according to claim 2, characterized in that: The water supply assembly comprises a pump (8), the water pumping end of the pump (8) is connected to the interior of the water tank (6), the water discharge end of the pump (8) is connected to a first pipe (9), and the end of the first pipe (9) away from the pump (8) passes through the top plate (3) and is connected to one side of the water tank (6).
4. A high-activity alumina powder preparation device according to claim 3, characterized in that: The end of the heating box (4) away from the first tube (9) is connected to the second tube (10), and the end of the second tube (10) away from the heating box (4) passes through the top plate (3) and is connected to the interior of the water tank (6).
5. A device for preparing high-activity alumina powder according to claim 4, characterized in that: A first rotating shaft (11) is rotatably mounted on one side of the heating box (4), and a second rotating shaft (12) is rotatably plugged into the other side of the heating box (4). Blocks (13) are mounted on both ends of the reaction kettle (5). A hexagonal prism (14) adapted to the block (13) is mounted on one end of the first rotating shaft (11) and the second rotating shaft (12) close to the block (13), and the hexagonal prism (14) is slidably extended to the interior of the block (13).
6. A device for preparing high-activity alumina powder according to claim 5, characterized in that: A water baffle (15) is sleeved on the upper part of the outside of the reactor (5), and the outer side of the water baffle (15) is connected to the inner wall of the heating box (4). A detachable first cover plate (16) is installed on the top of the reactor (5), and flow baffles (17) are installed on both sides of the bottom of the water baffle (15). The flow baffles (17) are arranged in an arc shape, and the side of the flow baffle (17) away from the water baffle (15) is in contact with the surface of the reactor (5).
7. A device for preparing high-activity alumina powder according to claim 6, characterized in that: The driving assembly comprises a bidirectional screw rod (18), both ends of which are rotatably mounted with fixed blocks (19), the bottom of the fixed block (19) is connected to the top of the top plate (3), a motor (20) is mounted on one side of the top of the top plate (3), the output end of the motor (20) is connected to one end of the bidirectional screw rod (18), a threaded sleeve (21) is threadedly sleeved on the surface of the bidirectional screw rod (18), a guide rod (22) is mounted on the top of the threaded sleeve (21), a sliding groove is provided inside the guide rod (22), a connecting rod (23) is slidably inserted inside the sliding groove, a vertical rod (24) is mounted on one end of the connecting rod (23), and one end of the second rotating shaft (12) is connected to one side of the vertical rod (24).
8. The device for preparing high-activity alumina powder according to claim 7, characterized in that: A limiting groove (25) is provided at the top of the top plate (3), a limiting rod (26) is installed at the bottom of the screw sleeve (21), and the bottom of the limiting rod (26) slides and extends into the inside of the limiting groove (25).
Citation Information
Patent Citations
Production method of high-activity aluminium oxide
CN103332717A