Three-axis spraying manipulator

By using technical means such as electric drive rotating seat, rotating frame and second adjustment motor in the three-axis spraying robot, the problem of inconvenient adjustment of the spraying direction and angle is solved, and the uniformity of the spraying paint surface and the production quality are improved.

CN222587009UActive Publication Date: 2025-03-11XIAN GINGER IND CO LTD
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Patent Information

Application Number
CN202421196056.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2025-03-11
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

The existing three-axis spraying robots are inconvenient to adjust the direction and angle, resulting in uneven paint surface of the spraying and affecting the spraying effect.

Method used

A three-axis spraying robot is designed, using a combination of an electric drive rotating seat and a rotating frame. Through the rotation adjustment of the electric drive rotating seat and the angle adjustment of the rotating frame, the direction and height of the nozzle are adjusted. At the same time, a combination of the second adjustment motor and the rotating plate is used to achieve a slight adjustment of the angle of the nozzle.

Benefits of technology

It improves the convenience of spraying direction adjustment, expands the working range of the spray head, improves the working efficiency during spraying, makes the sprayed paint surface more uniform, and improves production quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a three-axis spraying manipulator, which relates to the technical field of spraying machinery, and comprises a supporting seat, a mounting component is arranged at the top of the supporting seat, the mounting component comprises a supporting big arm, an adjusting component is arranged at one end of the supporting big arm, the adjusting component comprises a supporting small arm, and the supporting small arm is connected with the mounting component. The small supporting arm is rotationally connected to one end of the large supporting arm, a spraying assembly is arranged at one end of the small supporting arm and comprises a rotating plate, and the rotating plate is rotationally connected to one end of the small supporting arm. The electrically-driven rotating seat is fixedly installed at the top of the supporting seat, the electrically-driven rotating seat can be rotationally adjusted after being connected with a power source, the electrically-driven rotating seat can rotate to drive the spray head to adjust the direction, and the convenience of direction adjustment is improved; and the rotating frame facilitates angle adjustment of the large supporting arm, so that the height of the nozzle is adjusted, and the working range of the nozzle is further expanded.
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Description

Technical Field

[0001] The utility model relates to the technical field of spraying machinery, in particular to a three-axis spraying manipulator. Background Art

[0002] With the development of science and technology, people's yearning for a better life and the expectation of higher material needs have also promoted people's further demand for aesthetics. In order to meet people's needs, the manufacturing industry has also developed further. In order to adapt to the aesthetics of various colors of daily necessities, daily necessities have also been manufactured. In order to achieve coloring on the produced items, the traditional coloring method is to put the product into the paint manually, or to use a spray gun to spray it manually; however, the above method is not only time-consuming and labor-intensive, but also the color sprayed on the product is often prone to unevenness due to manual labor, which affects the appearance of the product and seriously affects the quality of the product. At present, the existing spraying robot needs to install the entire robot device on the workplace to realize the mechanical spraying of the product. However, in actual operation, the position of the robot cannot be adjusted accordingly, so that the entire surface of the spraying object cannot be sprayed, affecting the spraying effect. In order to solve this problem and improve the efficiency of spraying, this application provides a three-axis spraying robot. The following problems exist in the prior art:

[0003] 1. The existing three-axis spraying robot is not easy to adjust the spraying direction and angle, and the sprayed paint surface is not uniform enough, which is not easy to promote and use. Utility Model Content

[0004] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0005] A three-axis spraying robot comprises a support base, a mounting assembly is arranged on the top of the support base, the mounting assembly comprises a supporting arm, an adjustment assembly is arranged at one end of the supporting arm, the adjustment assembly comprises a supporting forearm, the supporting forearm is rotatably connected to one end of the supporting arm, a spraying assembly is arranged at one end of the supporting forearm, the spraying assembly comprises a rotating plate, and the rotating plate is rotatably connected to one end of the supporting forearm.

[0006] A further improvement of the technical solution of the utility model is that: the bottom end of the supporting arm is rotatably connected to a rotating frame, the bottom of the rotating frame is fixedly installed with an electric drive rotating seat, and the electric drive rotating seat is fixedly installed on the top of the supporting seat.

[0007] A further improvement of the technical solution of the utility model is that: the internal rotation of the rotating frame is connected with a rotating rod, the rotating rod is fixed to the bottom end of the supporting arm, the top of the supporting arm is fixedly installed with a first adjusting motor, the output end of the first adjusting motor is fixedly installed with a gear rod, the gear rod passes through one end of the supporting arm, and the bottom of the first adjusting motor is electrically connected with a connecting wire.

[0008] A further improvement of the technical solution of the utility model is that: a gear hole is provided at one end of the supporting arm, and a rubber pad is fixedly installed at the bottom of the supporting arm.

[0009] A further improvement of the technical solution of the utility model is that a second regulating motor is fixedly mounted on the other end of the supporting arm, a connecting groove is provided on one end of the supporting arm, and the rotating plate rotates inside the connecting groove.

[0010] A further improvement of the technical solution of the utility model is that a connecting shaft is fixedly installed on the front of the rotating plate, a mounting plate is fixedly installed on the bottom of the rotating plate, and a power pump is fixedly installed on the bottom of the mounting plate.

[0011] A further improvement of the technical solution of the utility model is that a nozzle is fixedly installed on the output end of the power pump, a control wiring is fixedly installed on one side of the power pump, a connecting pipe seat is fixedly installed on the other side of the power pump, and a paint pipe is fixedly installed on one side of the connecting pipe seat.

[0012] A further improvement of the technical solution of the utility model is that: a fixing plate is fixedly connected to the bottom of the support seat, and a plurality of threaded fixing holes are opened on the top of the fixing plate.

[0013] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:

[0014] 1. The utility model provides a three-axis spraying robot. Under the joint action of an electric-driven rotating seat and a rotating frame, the electric-driven rotating seat is fixedly installed on the top of a supporting seat. After the electric-driven rotating seat is connected to a power source, it can be rotated and adjusted. The rotation of the electric-driven rotating seat can drive the spray head to adjust the direction, thereby improving the convenience of direction adjustment. The rotating frame is fixedly installed on the top of the electric-driven rotating seat. The rotating frame can facilitate the support arm to adjust the angle, and then the height of the spray head can be adjusted, further expanding the working range of the spray head and improving the work efficiency during spraying.

[0015] 2. The utility model provides a three-axis spraying robot. Through the joint action of the second adjusting motor and the rotating plate, the second adjusting motor is fixedly installed at one end of the supporting arm. The second adjusting motor is a self-locking motor. The output end of the second adjusting motor is fixed to the connecting shaft. The second adjusting motor can drive the rotating plate to rotate through the connecting shaft, which is convenient for slightly adjusting the angle of the nozzle, making the sprayed paint surface more uniform and improving the production quality.

[0016] 3. The utility model provides a three-axis spraying robot. Through the joint action of a power pump and a paint tube, the power pump is fixedly installed at the bottom of a mounting plate, and the paint tube is fixedly installed on one side of the power pump. When in use, the power pump can extract the sprayed paint through the paint tube, which is convenient for realizing automatic spraying and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the three-axis spraying manipulator of the utility model;

[0018] Figure 2 It is a structural schematic diagram of the adjustment component of the utility model;

[0019] Figure 3 It is a structural schematic diagram of the nozzle assembly of the utility model;

[0020] Figure 4 It is a structural schematic diagram of the installation component of the utility model.

[0021] In the figure: 1. Support seat; 2. Mounting assembly; 21. Electric drive rotating seat; 22. Rotating frame; 23. Rotating rod; 24. Support arm; 25. First adjusting motor; 26. Gear rod; 27. Connecting line; 3. Adjusting assembly; 31. Support arm; 32. Gear hole; 33. Rubber pad; 34. Connecting groove; 35. Second adjusting motor; 4. Spraying assembly; 41. Rotating plate; 42. Connecting shaft; 43. Mounting plate; 44. Power pump; 45. Pipe connection seat; 46. Paint pipe; 47. Control wiring; 48. Spray head; 5. Fixing plate; 6. Threaded fixing hole. DETAILED DESCRIPTION

[0022] The present invention is further described in detail below in conjunction with the embodiments:

[0023] like Figure 1-4As shown, the utility model provides a three-axis spraying robot, including a support seat 1, the bottom of the support seat 1 is fixedly connected with a fixing plate 5, the top of the fixing plate 5 is provided with a plurality of threaded fixing holes 6, and the spraying machine can be installed and fixed by using adapted bolts to pass through the threaded fixing holes 6, and a mounting assembly 2 is arranged on the top of the support seat 1, and the mounting assembly 2 includes a supporting arm 24, and the bottom end of the supporting arm 24 is rotatably connected with a rotating frame 22, and the rotating frame 22 can facilitate the angle adjustment of the supporting arm 24, and then the height of the spray head 48 can be adjusted, thereby further expanding the working range of the spray head 48 and improving the working efficiency during spraying, and the bottom of the rotating frame 22 The electric drive rotating seat 21 is fixedly installed on the support base 1. The electric drive rotating seat 21 can be rotated and adjusted after being connected to the power supply. The rotation of the electric drive rotating seat 21 can drive the nozzle 48 to adjust the direction, which improves the convenience of direction adjustment. The electric drive rotating seat 21 is fixedly installed on the top of the support base 1. The internal rotation of the rotating frame 22 is connected with a rotating rod 23. The rotating rod 23 is fixed to the bottom end of the supporting arm 24. The top of the supporting arm 24 is fixedly installed with a first adjustment motor 25. The output end of the first adjustment motor 25 is fixedly installed with a gear rod 26. The gear rod 26 runs through one end of the supporting arm 24. The bottom of the first adjustment motor 25 is electrically connected with a connecting line 27.

[0024] An adjustment component 3 is provided at one end of the supporting arm 24, and the adjustment component 3 includes a supporting arm 31, and the supporting arm 31 is rotatably connected to one end of the supporting arm 24. A gear hole 32 is provided at one end of the supporting arm 31, and a rubber pad 33 is fixedly installed at the bottom of the supporting arm 31. A second adjustment motor 35 is fixedly installed at the other end of the supporting arm 31. The second adjustment motor 35 is a self-locking motor. The output end of the second adjustment motor 35 is fixed to the connecting shaft 42. The second adjustment motor 35 can drive the rotating plate 41 to rotate through the connecting shaft 42, so as to slightly adjust the angle of the spray head 48, so that the sprayed paint surface is more uniform. A connecting groove 34 is provided at one end of the supporting arm 31, and the rotating plate 41 rotates on the connecting shaft Inside the connecting groove 34, a spraying assembly 4 is provided at one end of the supporting arm 31, and the spraying assembly 4 includes a rotating plate 41, which is rotatably connected to one end of the supporting arm 31, and a connecting shaft 42 is fixedly installed on the front of the rotating plate 41, and a mounting plate 43 is fixedly installed on the bottom of the rotating plate 41, and a power pump 44 is fixedly installed on the bottom of the mounting plate 43. The power pump 44 can extract the sprayed paint through the paint pipe 46, which is convenient for realizing automatic spraying and improving production efficiency. A nozzle 48 is fixedly installed on the output end of the power pump 44, a control wiring 47 is fixedly installed on one side of the power pump 44, a connecting pipe seat 45 is fixedly installed on the other side of the power pump 44, and a paint pipe 46 is fixedly installed on one side of the connecting pipe seat 45.

[0025] The following is a detailed description of the working principle of the three-axis spraying robot.

[0026] like Figure 1-4 As shown, before use, the spraying machine is installed and fixed by using an adapted bolt through the threaded fixing hole 6, the power pump 44 is fixedly installed at the bottom of the mounting plate 43, and the paint pipe 46 is fixedly installed at one side of the power pump 44. When in use, the power pump 44 can extract the sprayed paint through the paint pipe 46, which is convenient for realizing automatic spraying and improving production efficiency. The electric drive rotating seat 21 is fixedly installed on the top of the support seat 1. The electric drive rotating seat 21 can be rotated and adjusted after being connected to the power supply. The rotation of the electric drive rotating seat 21 can drive the spray head 48 to adjust the direction, which improves the convenience of direction adjustment. The rotating frame 22 is fixedly installed At the top of the electrically driven rotating seat 21, the rotating frame 22 can facilitate the support arm 24 to adjust the angle, and then can adjust the height of the nozzle 48, further expanding the working range of the nozzle 48 and improving the working efficiency during spraying. The second adjusting motor 35 is fixedly mounted on one end of the supporting arm 31. The second adjusting motor 35 is a self-locking motor. The output end of the second adjusting motor 35 is fixed to the connecting shaft 42. The second adjusting motor 35 can drive the rotating plate 41 to rotate through the connecting shaft 42, which is convenient for slightly adjusting the angle of the nozzle 48, making the sprayed paint surface more uniform and improving the production quality.

[0027] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not deviate from the spirit of the present invention are within the scope of protection of the present invention.

Claims

1. A three-axis spraying robot, comprising a support base (1), characterized in that: A mounting assembly (2) is arranged on the top of the support seat (1), the mounting assembly (2) comprises a supporting arm (24), one end of the supporting arm (24) is provided with an adjusting assembly (3), the adjusting assembly (3) comprises a supporting arm (31), the supporting arm (31) is rotatably connected to one end of the supporting arm (24), one end of the supporting arm (31) is provided with a spraying assembly (4), the spraying assembly (4) comprises a rotating plate (41), the rotating plate (41) is rotatably connected to one end of the supporting arm (31).

2. A three-axis spraying robot according to claim 1, characterized in that: The bottom end of the supporting arm (24) is rotatably connected to a rotating frame (22), the bottom of the rotating frame (22) is fixedly mounted with an electric drive rotating seat (21), and the electric drive rotating seat (21) is fixedly mounted on the top of the supporting seat (1).

3. A three-axis spraying robot according to claim 2, characterized in that: The rotating frame (22) is internally rotatably connected with a rotating rod (23), the rotating rod (23) is fixed to the bottom end of the supporting arm (24), the top end of the supporting arm (24) is fixedly mounted with a first adjusting motor (25), the output end of the first adjusting motor (25) is fixedly mounted with a gear rod (26), the gear rod (26) passes through one end of the supporting arm (24), and the bottom of the first adjusting motor (25) is electrically connected with a connecting wire (27).

4. A three-axis spraying robot according to claim 1, characterized in that: A gear hole (32) is provided at one end of the supporting arm (31), and a rubber pad (33) is fixedly mounted on the bottom of the supporting arm (31).

5. A three-axis spraying robot according to claim 1, characterized in that: A second adjustment motor (35) is fixedly mounted on the other end of the supporting arm (31), a connecting groove (34) is provided on one end of the supporting arm (31), and the rotating plate (41) rotates inside the connecting groove (34).

6. A three-axis spraying robot according to claim 1, characterized in that: A connecting shaft (42) is fixedly mounted on the front of the rotating plate (41), a mounting plate (43) is fixedly mounted on the bottom of the rotating plate (41), and a power pump (44) is fixedly mounted on the bottom of the mounting plate (43).

7. A three-axis spraying robot according to claim 6, characterized in that: A nozzle (48) is fixedly mounted on the output end of the power pump (44), a control wiring (47) is fixedly mounted on one side of the power pump (44), a pipe connection seat (45) is fixedly mounted on the other side of the power pump (44), and a paint pipe (46) is fixedly mounted on one side of the pipe connection seat (45).

8. A three-axis spraying robot according to claim 1, characterized in that: A fixing plate (5) is fixedly connected to the bottom of the support seat (1), and a plurality of threaded fixing holes (6) are provided on the top of the fixing plate (5).