Novel two-stage friction drum cleaning machine

By designing a dual-stage friction drum cleaning machine, the rotation mechanism of the first-stage and second-stage friction drums is used to solve the problem of poor cleaning effect of single-stage friction drums, and the cleaning quality of metal particles is significantly improved.

CN222587535UActive Publication Date: 2025-03-11CHANGSHU SHI SHOUYU MASCH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420596160.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-26
Publication Date
2025-03-11
Estimated Expiration
2034-03-26

AI Technical Summary

Technical Problem

The existing single-stage friction drum cleaning machine has poor cleaning effect on metal particles and has poor cleaning quality.

Method used

A new type of double-stage friction drum cleaning machine is designed, including a first-stage friction drum and a second-stage friction drum. The driving components control the clockwise and counterclockwise rotation of the two-stage friction drums to achieve double-stage cleaning of metal particles.

Benefits of technology

Through the dual-stage cleaning mechanism, the cleaning quality of metal particles is significantly improved, and the cleaning effect cannot be achieved by a single-stage friction drum.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222587535U_ABST
    Figure CN222587535U_ABST
Patent Text Reader

Abstract

The utility model relates to the field of cleaning equipment, and discloses a novel two-stage friction drum cleaning machine which comprises a rack, a sealing housing, a two-stage friction drum assembly and a material conveying mechanism, the sealing housing is fixedly installed at the top of the rack, the two-stage friction drum assembly is arranged in the sealing housing, and the material conveying mechanism is arranged on the sealing housing. The material conveying mechanism is arranged on the machine frame and located on the left side of the sealing cover shell, the material conveying mechanism is used for conveying metal particles into the two-stage friction roller assembly, the two-stage friction roller assembly comprises a first-stage friction roller, a second-stage friction roller and a first driving assembly, and the first-stage friction roller and the second-stage friction roller are both rotationally installed in the sealing cover shell. And the right end of the first-stage friction roller is fixedly connected and communicated with the left end of the second-stage friction roller. The double-stage cleaning device has the following advantages and effects that the effect of double-stage cleaning of metal particles can be achieved, and the cleaning quality of the metal particles is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present application relates to the technical field of cleaning equipment, and in particular to a novel double-stage friction drum cleaning machine. Background Art

[0002] Waste materials are an inevitable product of the production process. If not handled in time, it is easy to cause environmental pollution, waste resources, and have an adverse impact on production efficiency and costs. At present, when recycling and reusing waste materials of metal products, it is usually firstly crushed into particles by a crusher, and then the crushed metal particles are cleaned by a cleaning machine, and then the metal particles are recycled and remanufactured in sequence.

[0003] In the related art, a friction drum cleaning machine is usually used for cleaning metal particles. The metal particles can be cleaned by pouring the metal particles into the friction drum cleaning machine. Although the existing friction drum cleaning machine can meet the basic needs of cleaning metal particles, it is found in actual use that there are still at least the following deficiencies: most of the existing friction drum cleaning machines are set to a single-stage friction cleaning method, which has a poor cleaning effect on metal particles and poor cleaning quality. Therefore, we propose a new double-stage friction drum cleaning machine to solve the above problems. Utility Model Content

[0004] The purpose of the present application is to provide a novel two-stage friction drum cleaning machine, which has the effect of achieving two-stage cleaning of metal particles and improving the cleaning quality of metal particles.

[0005] The above-mentioned technical purpose of the present application is achieved through the following technical solutions: a novel two-stage friction roller cleaning machine, comprising a frame, a sealing cover, a two-stage friction roller assembly and a material conveying mechanism, wherein the sealing cover is fixedly installed on the top of the frame, the two-stage friction roller assembly is arranged in the sealing cover, the material conveying mechanism is arranged on the frame and located on the left side of the sealing cover, the material conveying mechanism is used to convey metal particles into the two-stage friction roller assembly, the two-stage friction roller assembly comprises a primary friction roller, a secondary friction roller and a driving component 1, the primary friction roller and the secondary friction roller are both rotatably installed in the sealing cover, the right end of the primary friction roller is fixedly connected and communicated with the left end of the secondary friction roller, the left end of the primary friction roller and the right end of the secondary friction roller both extend outside the sealing cover, the driving component 1 is used to control the rotation of the primary friction roller and the secondary friction roller, a discharge pipe is fixedly installed at the bottom right end of the secondary friction roller, and a discharge valve is fixedly installed on the discharge pipe.

[0006] The present application is further configured as follows: spiral blades and lifting plates are fixedly installed in both the primary friction roller and the secondary friction roller, and the spiral blades arranged in the primary friction roller and the spiral blades arranged in the secondary friction roller are arranged in opposite directions of rotation.

[0007] The further configuration of the present application is as follows: the driving component 1 includes a first variable frequency motor, a first main gear and a first sub-gear, the first variable frequency motor is fixedly mounted on the frame and is located on the front side of the secondary friction roller, the first main gear is fixedly mounted on the output shaft end of the first variable frequency motor, the first sub-gear is fixedly sleeved on the right end outer wall of the secondary friction roller, and the first main gear is meshed with the first sub-gear.

[0008] The further configuration of the present application is as follows: the material conveying mechanism includes a conveying cylinder, a feeding hopper, a spiral feed shaft and a second drive component; the conveying cylinder is fixedly mounted on the top of the frame and is located on the left side of the sealing cover; the right end of the conveying cylinder is rotatably connected and communicated with the left end of the primary friction roller; the feeding hopper is fixedly mounted on the top of the conveying cylinder; the spiral feed shaft is rotatably mounted in the conveying cylinder; and the second drive component is used to control the rotation of the spiral feed shaft.

[0009] The further configuration of the present application is as follows: the second drive component includes a second variable frequency motor, a second main gear and a second sub-gear, the second variable frequency motor is fixedly mounted on the left side of the frame, the second main gear is fixedly mounted on the output shaft end of the second variable frequency motor, the left end of the spiral feed shaft extends outside the conveying cylinder, the second sub-gear is fixedly mounted on the left end of the spiral feed shaft, and the second main gear is meshed with the second sub-gear.

[0010] The present application is further configured as follows: mesh holes located inside the sealed cover are provided on the primary friction roller and the secondary friction roller; two material receiving covers are fixedly installed on the bottom of the sealed cover; the bottoms of the two material receiving covers are fixedly connected to lifting conveyors; and the ends of the two lifting conveyors away from the corresponding material receiving covers are fixedly connected to discharge pipes.

[0011] The present application is further configured as follows: a water injection pipe joint is fixedly installed on the top of the sealing cover shell, one end of the water injection pipe joint extends into the sealing cover shell and is fixedly connected to a water spray pipe.

[0012] The present application includes at least one of the following beneficial technical effects:

[0013] The present application utilizes a material conveying mechanism consisting of a conveying cylinder, a feeding hopper, a spiral conveying shaft and a driving component 2, and cooperates with the driving component 2 consisting of a second variable frequency motor, a second main gear and a second sub-gear to convey the metal material to be cleaned into the primary friction roller.

[0014] The present application utilizes the adjustable speed feature of the second variable frequency motor to adjust the speed of the spiral feed shaft according to usage requirements, thereby being able to change the feed speed of the metal particles into the first-stage friction roller.

[0015] The present application utilizes a two-stage friction roller assembly consisting of a primary friction roller, a secondary friction roller and a driving component 1, and cooperates with a driving component 1 consisting of a first variable frequency motor, a first main gear and a first sub-gear. In the process of cleaning metal particles, when the primary friction roller and the secondary friction roller are controlled to rotate synchronously clockwise, the metal particles rub against each other and roll inside the primary friction roller for primary cleaning, and at this time, the metal particles inside the secondary friction roller are discharged to the discharge pipe; when the primary friction roller and the secondary friction roller are controlled to rotate synchronously counterclockwise, the metal particles inside the primary friction roller are discharged into the secondary friction roller, and at this time, the metal particles inside the secondary friction roller rub against each other and roll for secondary cleaning; and then the cleaning effect is controlled by utilizing the first variable frequency motor to control the alternating time of forward and reverse rotation of the primary friction roller and the secondary friction roller, thereby achieving the effect of double-stage cleaning of the metal particles, improving the cleaning quality, and realizing functions that cannot be achieved by existing single-stage friction rollers.

[0016] The present application utilizes the adjustable speed feature of the first variable frequency motor to adjust the speeds of the primary friction roller and the secondary friction roller according to usage requirements, thereby changing the time used for cleaning metal particles.

[0017] The present application utilizes mesh holes to allow residues and sewage from cleaning metal particles to be discharged through the mesh holes, and can intercept and filter metal particles so that they will not be discharged through the mesh holes. A receiving hood can be used to receive the residues discharged from the mesh holes, and a lifting conveyor can be used to transport and discharge the residues. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0019] Figure 1 It is a schematic diagram of the main structure of this embodiment.

[0020] Figure 2 2 is a schematic diagram of the side structure of this embodiment.

[0021] Figure 3 2 is a schematic diagram of the top structure of this embodiment.

[0022] In the figure, 1, frame; 2, sealing cover; 3, primary friction roller; 4, secondary friction roller; 5, first frequency conversion motor; 6, first main gear; 7, first sub-gear; 8, conveying cylinder; 9, feeding hopper; 10, spiral feeding shaft; 11, second frequency conversion motor; 12, second main gear; 13, second sub-gear; 14, discharge pipe; 15, receiving cover; 16, lifting conveyor; 17, discharge pipe; 18, water injection pipe joint. DETAILED DESCRIPTION

[0023] The technical solution of the present application will be clearly and completely described below in conjunction with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments of the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present application.

[0024] See also Figure 1 , Figure 2 and Figure 3 The present application provides a novel two-stage friction roller cleaning machine, comprising a frame 1, a sealing cover 2, a two-stage friction roller assembly and a material conveying mechanism, wherein:

[0025] The sealing cover 2 is fixedly installed on the top of the frame 1, the two-stage friction roller assembly is arranged in the sealing cover 2, the material conveying mechanism is arranged on the frame 1 and is located on the left side of the sealing cover 2, the material conveying mechanism is used to convey metal particles to the two-stage friction roller assembly, the two-stage friction roller assembly includes a primary friction roller 3, a secondary friction roller 4 and a driving component 1, the primary friction roller 3 and the secondary friction roller 4 are both rotatably installed in the sealing cover 2, the right end of the primary friction roller 3 is fixedly connected and communicated with the left end of the secondary friction roller 4, the left end of the primary friction roller 3 and the right end of the secondary friction roller 4 both extend to the outside of the sealing cover 2, and spiral blades are fixedly installed in the primary friction roller 3 and the secondary friction roller 4 The spiral blades arranged in the primary friction roller 3 and the spiral blades arranged in the secondary friction roller 4 are arranged in the opposite direction of rotation. By arranging the spiral blades and the lifting plates in both the primary friction roller 3 and the secondary friction roller 4, the spiral blades and the lifting plates are used in the primary friction roller 3 and the secondary friction roller 4 to make the metal particles rub against each other and roll in the rollers, thereby achieving the effect of cleaning the metal particles. By arranging the spiral blades arranged in the primary friction roller 3 and the spiral blades arranged in the secondary friction roller 4 in the opposite direction of rotation, when the primary friction roller 3 and the secondary friction roller 4 rotate synchronously clockwise, the primary friction roller 3 rubs the metal particles against each other and rolls (because the spiral blades are In the reverse direction, the metal particles cannot move forward), the metal particles in the secondary friction roller 4 are discharged to the discharge pipe 14, and when the primary friction roller 3 and the secondary friction roller 4 rotate counterclockwise synchronously, the metal particles in the primary friction roller 3 are discharged into the secondary friction roller 4. At this time, the metal particles in the secondary friction roller 4 rub against each other and roll to achieve the effect of secondary cleaning of metal particles. The driving component 1 is used to control the rotation of the primary friction roller 3 and the secondary friction roller 4. The above-mentioned driving component 1 includes a first variable frequency motor 5, a first main gear 6 and a first sub-gear 7. The first variable frequency motor 5 is fixedly mounted on the frame 1 and is located on the front side of the secondary friction roller 4. The first main gear 6 is fixedly mounted on the output shaft end of the first variable frequency motor 5 The first sub-gear 7 is fixedly mounted on the outer wall of the right end of the secondary friction roller 4, the first main gear 6 is meshed with the first sub-gear 7, and the first variable frequency motor 5 is used to control the rotation of the first main gear 6. The meshing transmission effect of the first main gear 6 and the first sub-gear 7 can be used to control the synchronous rotation of the primary friction roller 3 and the secondary friction roller 4. In addition, the speed of the first variable frequency motor 5 can be adjusted according to the use requirements by utilizing the adjustable speed. The time used for cleaning metal particles can be changed. It should be added that the first variable frequency motor 5 is a forward and reverse motor. A discharge pipe 14 is fixedly installed at the right end of the bottom of the secondary friction roller 4, and a discharge valve is fixedly installed on the discharge pipe 14.

[0026] In this embodiment, the material conveying mechanism includes a conveying cylinder 8, a feeding hopper 9, a spiral feed shaft 10 and a second drive assembly. The conveying cylinder 8 is fixedly mounted on the top of the frame 1 and is located on the left side of the sealing cover 2. The right end of the conveying cylinder 8 is rotatably connected and communicated with the left end of the primary friction roller 3. The feeding hopper 9 is fixedly mounted on the top of the conveying cylinder 8. The spiral feed shaft 10 is rotatably mounted in the conveying cylinder 8. The second drive assembly is used to control the rotation of the spiral feed shaft 10. The setting of the feeding hopper 9 is used to facilitate the metal particles to be cleaned to be guided into the conveying cylinder 8. By rotating the spiral feed shaft 10, the metal particles entering the conveying cylinder 8 can be transported to the primary friction roller 3. The second drive assembly includes a second variable frequency motor 11, a second main gear 1 2 and the second sub-gear 13, the second frequency conversion motor 11 is fixedly installed on the left side of the frame 1, the second main gear 12 is fixedly installed on the output shaft end of the second frequency conversion motor 11, the left end of the spiral feeding shaft 10 extends to the outside of the conveying cylinder 8, the second sub-gear 13 is fixedly installed on the left end of the spiral feeding shaft 10, the second main gear 12 is meshed with the second sub-gear 13, the second frequency conversion motor 11 can be used to control the second main gear 12 to rotate, the meshing transmission effect of the second main gear 12 and the second sub-gear 13 can be used to control the rotation of the spiral feeding shaft 10, and the speed of the second frequency conversion motor 11 can be used to adjust the speed of the spiral feeding shaft 10 according to the use requirements, which can change the feeding speed of the metal particles into the first-level friction roller 3.

[0027] In this embodiment, mesh holes are provided in the sealing shell 2 on both the primary friction roller 3 and the secondary friction roller 4. By setting the mesh holes, the residue and sewage when cleaning the metal particles can be discharged through the mesh holes, and the metal particles can be intercepted and filtered so that they will not be discharged through the mesh holes. Two receiving covers 15 are fixedly installed at the bottom of the sealing shell 2. The bottoms of the two receiving covers 15 are fixedly connected to lifting conveyors 16. The ends of the two lifting conveyors 16 away from the corresponding receiving covers 15 are fixedly connected to discharge pipes 17. The two receiving covers 15 can be used to receive the residue discharged from the mesh holes. The residue can be transported by the lifting conveyor 16 so that the residue is discharged from the discharge pipe 17. It should be noted that a sewage discharge pipe (not shown in this article) is installed on the side wall of the receiving cover 15. A filter is installed at one end of the sewage discharge pipe located in the receiving cover 15. The filter can be used to block and intercept the residue, so that the sewage entering the receiving cover 15 can be discharged through the sewage discharge pipe, and the residue can smoothly enter the lifting conveyor 16. Since the setting and use of the sewage discharge pipe belong to conventional technical means in this field, it will not be described in detail in this article.

[0028] In this embodiment, a water injection pipe joint 18 is fixedly installed on the top of the sealing cover shell 2, and one end of the water injection pipe joint 18 extends into the sealing cover shell 2 and is fixedly connected to a water spray pipe. It should be noted that the top of the water injection pipe joint 18 is connected to an external clean water pipeline, and the clean water in the external clean water pipeline can be sprayed out through the water injection pipe joint 18 and the water spray pipe in turn. The sprayed clean water can pass through the mesh and enter the primary friction roller 3 and the secondary friction roller 4 to be provided to the metal particles as cleaning water.

[0029] In the present embodiment, it should be noted that the first variable frequency motor 5, the second variable frequency motor 11, and the lifting conveyor 16 can all be purchased on the market. The first variable frequency motor 5, the second variable frequency motor 11, and the lifting conveyor 16 are equipped with power supplies, and their line connection methods and control methods are mature technologies in this field and have been fully disclosed, so they will not be repeated in the specification.

[0030] Through the above structure, the novel double-stage friction drum cleaning machine provided by the present application can achieve the effect of double-stage cleaning of metal particles when in use, thereby improving the quality of cleaning of metal particles. During specific operation, by controlling the second variable frequency motor 11 to run, the second variable frequency motor 11 drives the second main gear 12 to rotate, and the second main gear 12 drives the second sub-gear 13 and the spiral feed shaft 10 to rotate, and the metal particles to be cleaned are continuously poured from the feeding hopper 9 into the conveying cylinder 8, and the rotation of the spiral feed shaft 10 can be used to gradually convey the metal particles to the inside of the primary friction drum 3, and the clean water is controlled to be sprayed out through the water injection pipe joint 18 and the water spray pipe in sequence, so that the clean water enters the first friction drum 3 and the second friction drum 4 through the mesh, and the first variable frequency motor 5 is controlled to run forward, and the first variable frequency motor 5 drives the first main gear 6 to rotate forward, and the first main gear 6 drives the first sub-gear 7, the primary friction drum 3 and the secondary friction drum 4 to rotate clockwise. At this time, the metal particles entering the primary friction drum 3 The metal particles utilize the spiral ribbon blades arranged inside thereof to rub and roll with the lifting plate (since the spiral ribbons in the primary friction roller 3 and the secondary friction roller 4 are arranged in opposite directions, the metal particles cannot move from the primary friction roller 3 to the secondary friction roller 4 at this time), achieving the effect of primary cleaning. After the metal particles are cleaned for a period of time inside the primary friction roller 3 according to the cleaning requirements, the first variable frequency motor 5 is controlled to run in reverse, so that the primary friction roller 3 and the secondary friction roller 4 can rotate counterclockwise. At this time, the metal particles in the primary friction roller 3 will gradually enter the secondary friction roller 4. The metal particles entering the secondary friction roller 4 utilize the spiral ribbon blades arranged inside thereof to rub and roll with the lifting plate, achieving the effect of secondary cleaning. After the secondary cleaning of the metal particles entering the secondary friction roller 4 is completed, the first variable frequency motor 5 is controlled to run forward again. At this time, the metal particles inside the secondary friction roller 4 will gradually be discharged from the discharge pipe 14.

[0031] Therefore, when the primary friction roller 3 and the secondary friction roller 4 are controlled to rotate synchronously clockwise, the metal particles rub against each other and roll inside the primary friction roller 3 (since the spiral belt is set in the opposite direction, the metal particles will not move forward into the secondary friction roller 4) for primary cleaning, and at this time the metal particles inside the secondary friction roller 4 will be discharged to the discharge pipe 14; when the primary friction roller 3 and the secondary friction roller 4 are controlled to rotate synchronously counterclockwise, the metal particles in the primary friction roller 3 will be discharged into the secondary friction roller 4, and at this time the metal particles in the secondary friction roller 4 rub against each other and roll for secondary cleaning; and then the cleaning effect is controlled by using the first variable frequency motor 5 to control the alternating time of the forward and reverse rotation of the primary friction roller 3 and the secondary friction roller 4, so as to achieve the effect of double-stage cleaning of the metal particles, improve the cleaning quality, and realize the function that the existing single-stage friction roller cannot achieve.

Claims

1. A new type of two-stage friction drum cleaning machine, characterized in that: The invention comprises a frame (1), a sealing cover (2), a two-stage friction roller assembly and a material conveying mechanism, wherein the sealing cover (2) is fixedly mounted on the top of the frame (1), the two-stage friction roller assembly is arranged in the sealing cover (2), the material conveying mechanism is arranged on the frame (1) and is located on the left side of the sealing cover (2), and the material conveying mechanism is used to convey metal particles into the two-stage friction roller assembly, the two-stage friction roller assembly comprises a primary friction roller (3), a secondary friction roller (4) and a drive component 1, the primary friction roller (3) The first friction roller (3) and the second friction roller (4) are both rotatably mounted in the sealing housing (2); the right end of the first friction roller (3) is fixedly connected and communicated with the left end of the second friction roller (4); the left end of the first friction roller (3) and the right end of the second friction roller (4) both extend outside the sealing housing (2); the driving assembly 1 is used to control the rotation of the first friction roller (3) and the second friction roller (4); a discharge pipe (14) is fixedly mounted at the right end of the bottom of the second friction roller (4); and a discharge valve is fixedly mounted on the discharge pipe (14).

2. A novel double-stage friction drum cleaning machine according to claim 1, characterized in that: The first-stage friction roller (3) and the second-stage friction roller (4) are both fixedly mounted with spiral blades and lifting plates, and the spiral blades arranged in the first-stage friction roller (3) and the spiral blades arranged in the second-stage friction roller (4) are arranged in opposite directions of rotation.

3. A novel two-stage friction drum cleaning machine according to claim 1, characterized in that: The driving component 1 comprises a first variable frequency motor (5), a first main gear (6) and a first sub-gear (7); the first variable frequency motor (5) is fixedly mounted on the frame (1) and located at the front side of the secondary friction roller (4); the first main gear (6) is fixedly mounted on the output shaft end of the first variable frequency motor (5); the first sub-gear (7) is fixedly sleeved on the right end outer wall of the secondary friction roller (4); and the first main gear (6) is meshed with the first sub-gear (7).

4. A novel double-stage friction drum cleaning machine according to claim 1, characterized in that: The material conveying mechanism comprises a conveying cylinder (8), a feeding hopper (9), a screw feeding shaft (10) and a second driving component. The conveying cylinder (8) is fixedly mounted on the top of the frame (1) and is located on the left side of the sealing cover (2). The right end of the conveying cylinder (8) is rotatably connected and communicated with the left end of the primary friction roller (3). The feeding hopper (9) is fixedly mounted on the top of the conveying cylinder (8). The screw feeding shaft (10) is rotatably mounted in the conveying cylinder (8). The second driving component is used to control the rotation of the screw feeding shaft (10).

5. A novel double-stage friction drum cleaning machine according to claim 4, characterized in that: The second driving assembly comprises a second variable frequency motor (11), a second main gear (12) and a second sub-gear (13); the second variable frequency motor (11) is fixedly mounted on the left side of the frame (1); the second main gear (12) is fixedly mounted on the output shaft end of the second variable frequency motor (11); the left end of the screw feed shaft (10) extends outside the conveying cylinder (8); the second sub-gear (13) is fixedly mounted on the left end of the screw feed shaft (10); and the second main gear (12) is meshed with the second sub-gear (13).

6. A novel double-stage friction drum cleaning machine according to claim 1, characterized in that: The first-stage friction roller (3) and the second-stage friction roller (4) are both provided with mesh holes located in the sealing cover (2); two material receiving covers (15) are fixedly mounted on the bottom of the sealing cover (2); the bottoms of the two material receiving covers (15) are both fixedly connected to a lifting conveyor (16); and the ends of the two lifting conveyors (16) away from the corresponding material receiving covers (15) are both fixedly connected to a discharge pipe (17).

7. A novel double-stage friction drum cleaning machine according to claim 1, characterized in that: A water injection pipe joint (18) is fixedly mounted on the top of the sealing housing (2); one end of the water injection pipe joint (18) extends into the sealing housing (2) and is fixedly connected to a water spray pipe.