Quick-assembly positioning device for rolling main machine
By designing the quick installation positioning device of the roller press host, including the front and rear, left and right positioning devices and the slip anti-disengagement device, the problem of low efficiency when replacing production specifications of traditional cold bending forming units is solved, and the rapid, accurate replacement and efficient positioning of the roller press host are achieved.
Patent Information
- Application Number
- CN202421336106.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-06-12
AI Technical Summary
When changing production specifications of traditional cold-bending forming units, multiple workers need to perform accurate positioning and screw fixing for a long time, which is inefficient and labor-intensive.
A quick-install positioning device for roller pressing main machine is designed, including front and rear positioning devices, left and right positioning devices and slip prevention devices. These devices are used in conjunction with the crane to achieve rapid front and back positioning of roller pressing main machine, and locking and anti-disengagement in the up and down directions through slip prevention devices, replacing the traditional screw fixing method.
It realizes rapid replacement and precise positioning of the roller press main machine, reduces the number of workers and replacement time, improves replacement efficiency, and simplifies the operation process.
Smart Images

Figure CN222587742U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a quick-install positioning device for a roller pressing main machine. Background Art
[0002] In the actual production of traditional cold roll forming units, if the production specifications need to be changed, the traditional way is to manually replace the mold roller after the equipment is shut down, and then start the machine after adjustment. Since manually replacing the roller mold of the entire line is labor-intensive, the re-adjustment time is long, time-consuming, labor-intensive and inefficient. In order to solve this problem, a variety of roller main machines of different specifications have appeared in the prior art. The roller main machine is a modular product and is fixed to the bottom machine base by bolts. When the production specifications need to be changed, multiple roller main machines of the same model can be directly replaced one by one. Multiple roller main machines together constitute a roller production line.
[0003] The method for replacing the roller main machine is: first remove the bolts between the roller main machine and the bottom machine base, then connect the roller main machine to the crane for lifting, move it to other areas, and then connect the roller main machine to be replaced to the crane, move it to the top of the bottom machine base, and slowly drop it to the bottom machine base. During the descent, multiple workers repeatedly adjust the position of the roller main machine to ensure that the front and back directions and the left and right directions are accurate. Due to the heavy weight of the roller main machine, its positioning is difficult, and multiple workers are required to assist in positioning in the front, back, left and right directions at the same time. Many workers are required and the positioning time is long. After the positioning is completed, the roller main machine needs to be fixed to the bottom machine base with bolts, which is inefficient. Utility Model Content
[0004] In order to solve the above technical problems, the utility model provides a quick-install positioning device for a roller pressing main machine.
[0005] In order to solve the above technical problems, the technical solution of the utility model is: a quick-install positioning device for a roller pressing main machine is arranged between the bottom machine base and the roller pressing main machine, and comprises:
[0006] A front and rear positioning device, used for positioning the roller pressing main machine in the front and rear directions, comprising a front guide positioning structure installed at the front end of the bottom machine base and a rear guide positioning structure installed at the rear end of the bottom machine base, wherein the distance between the front guide positioning structure and the rear guide positioning structure is equal to the distance between the front end and the rear end of the roller pressing main machine;
[0007] A left and right positioning device, used for positioning the roller pressing main machine in the left and right directions, comprising a right guide positioning structure installed at the right end of the bottom machine base and a left positioning anti-slip structure installed at the left end of the bottom machine base, wherein the distance between the right guide positioning structure and the left positioning anti-slip structure is greater than the distance between the left and right ends of the roller pressing main machine;
[0008] The sliding anti-slip device is connected between the bottom machine base and the roller pressing main machine and close to the right side, and is used to drive the roller pressing main machine to slide to the left and lean against the left positioning anti-slip structure, and cooperate with the left positioning anti-slip structure to achieve locking and fixation.
[0009] As a preferred technical solution, the front guide positioning structure includes a front positioning block, the upper rear end of the front positioning block is provided with a front guide inclined surface inclined forward and outward, and the rear guide positioning structure includes a rear positioning block, the upper front end of the rear positioning block is provided with a rear guide inclined surface inclined backward and outward, the distance between the front positioning block and the lower part of the rear positioning block is equal to the distance between the front end and the rear end of the rolling main machine, and the distance between the front guide inclined surface and the rear guide inclined surface is greater than the distance between the front end and the rear end of the rolling main machine.
[0010] As a preferred technical solution, a middle docking support device is further provided between the bottom machine base and the middle of the roller pressing main machine, and the middle docking support device is extended in the left-right direction.
[0011] As a preferred technical solution, the middle docking support device includes an upper docking block installed at the bottom end of the rolling main machine and a lower docking block installed at the top of the bottom machine base, the lower surface of the upper docking block is provided with a V-shaped groove, and the upper surface of the lower docking block is provided with a V-shaped protrusion, and the V-shaped groove corresponds to the V-shaped protrusion.
[0012] As a preferred technical solution, the right guide positioning structure includes a right positioning block, and the upper left side of the right positioning block is provided with a right guide inclined surface inclined to the right and outward; the left positioning anti-slip structure includes a left positioning block, and the lower right end of the left positioning block is provided with a left anti-slip groove that is snap-fitted with the left end of the rolling main machine, and the distance between the lower part of the right positioning block and the upper part of the left positioning block is greater than the distance between the right end and the left end of the rolling main machine.
[0013] As a preferred technical solution, the sliding anti-slip device includes a sliding drive cylinder fixed on the bottom machine base, the telescopic end of the sliding drive cylinder is fixedly installed with a sliding positioning pull plate, and a sliding positioning block is fixed on the bottom end surface of the rolling main machine, and block push-pull protrusions are respectively provided on the left and right sides of the bottom end of the sliding positioning block, and the top end of the sliding positioning pull plate is abutted against the left and right block push-pull protrusions.
[0014] As a preferred technical solution, a pull plate anti-slip block is provided on the left side of the top end of the sliding positioning pull plate, and a stopper anti-slip groove for snap-fitting with the pull plate anti-slip block is provided at the stopper push-pull protrusion on the left side.
[0015] As a preferred technical solution, positioning wear blocks are detachably installed on the front end, rear end, left end and right end of the roller pressing main machine.
[0016] Due to the adoption of the above technical scheme, the beneficial effects of the utility model are as follows: the utility model adopts the front and rear positioning device, the left and right positioning device and the crane to quickly realize the front and rear and left and right positioning of the roller pressing main machine, and at the same time utilizes the sliding anti-slip device to realize the locking and anti-slipping of the roller pressing main machine in the up and down directions, replacing the traditional screw fixing method to realize screw-free quick installation, which is simple to replace, easy to operate, reduces the number of workers, and has a high replacement efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The following drawings are only intended to illustrate and explain the present invention, and are not intended to limit the scope of the present invention.
[0018] Figure 1 It is a schematic diagram of the structure of the embodiment of the utility model from the right side angle;
[0019] Figure 2 It is a structural schematic diagram of the left side angle of the embodiment of the utility model;
[0020] Figure 3 It is a schematic diagram of the front guiding and positioning structure of an embodiment of the utility model;
[0021] Figure 4 It is a schematic diagram of the rear guiding and positioning structure of an embodiment of the utility model;
[0022] Figure 5 It is a schematic diagram of the middle docking support device in an embodiment of the utility model;
[0023] Figure 6 It is a schematic diagram of the right guide positioning structure of the embodiment of the utility model;
[0024] Figure 7 It is a schematic diagram of the left positioning anti-slip structure of the embodiment of the utility model;
[0025] Figure 8 It is a schematic diagram of the structure of the anti-slip device of the embodiment of the utility model;
[0026] In the figure: 100-bottom machine base; 200-roller main machine; 300-front guide positioning structure; 301-front positioning block; 302-front guide inclined surface; 400-rear guide positioning structure; 401-rear positioning block; 402-rear guide inclined surface; 500-right guide positioning structure; 501-right positioning block; 502-right guide inclined surface; 600-left positioning anti-slip structure; 601-left positioning block; 602-left Anti-slip groove; 700-sliding anti-slip device; 701-sliding drive cylinder; 702-sliding positioning pull plate; 703-sliding positioning block; 704-block push-pull protrusion; 705-pull plate anti-slip protrusion; 706-block anti-slip groove; 800-middle docking support device; 801-docking upper block; 802-docking lower block; 803-V-shaped groove; 804-V-shaped protrusion; 900-positioning wear block. DETAILED DESCRIPTION
[0027] The present invention is further described below in conjunction with the accompanying drawings and examples. In the following detailed description, only certain exemplary embodiments of the present invention are described by way of illustration. Needless to say, those skilled in the art will recognize that the described embodiments may be modified in various ways without departing from the spirit and scope of the present invention. Therefore, the drawings and descriptions are illustrative in nature and are not intended to limit the scope of protection of the claims.
[0028] like Figure 1 and Figure 2 As shown, the roller pressing main machine quick-install positioning device is arranged between the bottom machine base 100 and the roller pressing main machine 200, and includes a front and rear positioning device, a middle docking support device, a left and right positioning device, and a sliding anti-slip device 700. The front and rear positioning device is used to position the roller pressing main machine 200 in the front and rear directions, the left and right positioning device is used to position the roller pressing main machine 200 in the left and right directions, the middle docking support device is used to support the middle part of the roller pressing main machine 200, and also has the function of auxiliary positioning, the sliding anti-slip device 700 is used to assist in the left and right direction positioning, and realizes the locking and anti-slipping in the up and down directions, replacing the traditional screw fixing method, and realizing screw-free quick installation.
[0029] The roller pressing host 200 includes a host bottom plate and a pressing roller device arranged and installed on the host bottom plate. The host bottom plate is a structure used to cooperate with the base frame.
[0030] See also Figure 1The front and rear positioning device includes a front guide positioning structure 300 installed at the front end of the bottom base 100 and a rear guide positioning structure 400 installed at the rear end of the bottom base 100. The distance between the front guide positioning structure 300 and the rear guide positioning structure 400 is equal to the distance between the front end and the rear end of the rolling main machine 200. The structures of the front guide positioning structure 300 and the rear guide positioning structure 400 are basically the same and are symmetrically arranged on the left and right.
[0031] See also Figure 3 The front guide positioning structure 300 includes a front positioning block 301, which is fixed to the bottom base 100 by bolts, and a front guide inclined surface 302 which is inclined forward and outward is provided on the upper rear end of the front positioning block 301; see Figure 4 The rear guiding positioning structure 400 includes a rear positioning block 401, which is fixed to the bottom machine base 100 by bolts. The upper front end of the rear positioning block 401 is provided with a rear guiding inclined surface 402 which is inclined and expands backward and outward. The distance between the front guiding inclined surface 302 and the rear guiding inclined surface 402 is greater than the distance between the front end and the rear end of the rolling main machine 200, which is used to guide the rolling main machine 200 to quickly complete the positioning. The distance between the front positioning block 301 and the lower part of the rear positioning block 401 is equal to the distance between the front end and the rear end of the rolling main machine 200. After the positioning is completed, the front end of the rolling main machine 200 contacts the front positioning block 301, and the rear end of the rolling main machine 200 contacts the rear positioning block 401.
[0032] See also Figure 2 The left and right positioning device includes a right guide positioning structure 500 installed at the right end of the bottom machine base 100 and a left positioning anti-slip structure 600 installed at the left end of the bottom machine base 100. The distance between the right guide positioning structure 500 and the left positioning anti-slip structure 600 is greater than the distance between the left end and the right end of the rolling main machine 200. The structure of the right guide positioning structure 500 is basically the same as that of the rear guide positioning structure 400, and the main difference lies in the different settings.
[0033] See also Figure 6 The right guide positioning structure 500 includes a right positioning block 501, which is fixed to the bottom base 100 by bolts. The upper left side of the right positioning block 501 is provided with a right guide inclined surface 502 which is inclined to the right and outward; see Figure 7The left positioning and anti-slipping structure 600 includes a left positioning block 601, which is fixed to the bottom machine base 100 by screws. The lower right end of the left positioning block 601 is provided with a left anti-slipping groove 602 which is engaged with the left end of the rolling main machine 200. The distance between the lower part of the right positioning block 501 and the upper part of the left positioning block 601 is greater than the distance between the right end and the left end of the rolling main machine 200. The height of the left anti-slipping groove 602 is adapted to the height of the left side of the rolling main machine 200, that is, after the two are engaged and engaged, the rolling main machine 200 will not jump up and down.
[0034] See also Figure 2 The sliding anti-slip device 700 is connected between the bottom machine base 100 and the rolling main machine 200 and close to the right side, and is used to drive the rolling main machine 200 to slide to the left and lean against the left positioning anti-slip structure 600, and cooperate with the left positioning anti-slip structure 600 to achieve locking and fixation.
[0035] See also Figure 8 The sliding anti-slip device 700 includes a sliding drive cylinder 701 fixed on the bottom machine base 100, a sliding positioning pull plate 702 is fixedly installed on the telescopic end of the sliding drive cylinder 701, a sliding positioning stopper 703 is fixed on the bottom end surface of the roller pressing main machine 200, and the left and right sides of the bottom end of the sliding positioning stopper 703 are respectively provided with stopper push-pull protrusions 704, and the top of the sliding positioning pull plate 702 is in abutment with the left and right stopper push-pull protrusions 704. A pull plate anti-slip protrusion 705 is provided on the left side of the top of the sliding positioning pull plate 702, and a stopper anti-slip groove 706 that is snap-fitted with the pull plate anti-slip protrusion 705 is provided at the stopper push-pull protrusion 704 on the left side. The sliding drive cylinder 701 can also be replaced by a hydraulic cylinder, which is not only used to drive the movement of the roller pressing main machine 200, but also can realize anti-slip locking in the up and down directions. The bottom end of the pull plate anti-slipping protrusion 705 is tightly fitted with the stopper anti-slipping groove 706, that is, after the two are engaged, the roller pressing main machine 200 will not jump up and down. The left end surface of the pull plate anti-slipping protrusion 705 is provided with an inclined guide surface that is conducive to entering the stopper anti-slipping groove 706. The sliding anti-slipping device 700 is symmetrically provided with two, close to the front side and the rear side respectively, and the two are used synchronously.
[0036] See also Figure 1The middle of the bottom machine base 100 and the roller pressing main machine 200 is also provided with a middle docking support device 800, and the middle docking support device 800 is extended in the left and right direction. The middle docking support device 800 includes an upper docking block 801 installed at the bottom end of the roller pressing main machine 200 and a lower docking block 802 installed at the top end of the bottom machine base 100, the lower surface of the upper docking block 801 is provided with a V-shaped groove 803, and the upper surface of the lower docking block 802 is provided with a V-shaped protrusion 804, and the V-shaped groove 803 corresponds to the V-shaped protrusion 804.
[0037] The front end, rear end, left end and right end of the roller pressing main machine 200 are respectively detachably installed with positioning wear blocks 900, which are positioned and coordinated with the front and rear positioning devices and the left and right positioning devices. When they are worn out after multiple replacements, they can be removed and replaced to avoid affecting the positioning accuracy of the roller pressing main machine 200.
[0038] The working principle of this embodiment is:
[0039] First, unlock the current roller pressing main machine 200. The specific operation is as follows: the telescopic end of the sliding drive cylinder 701 is extended, and the sliding positioning pull plate 702 slides to the right, and the top end is pressed against the block push-pull protrusion 704 on the right side. As the sliding drive cylinder 701 continues to extend, the roller pressing main machine 200 is pushed to move to the right. At this time, the left side of the roller pressing main machine 200 is released from the left anti-slip groove 602. At this time, the locking and anti-slipping of the roller pressing main machine 200 is released, and it is separated from the bottom machine base 100. Then, the lifting buckle on the crane is connected to the roller pressing main machine 200 through the lifting eye screw, and the roller pressing main machine 200 is lifted and moved to other areas.
[0040] Next, the next roller pressing main machine 200 to be replaced is connected to the crane, moved to the top of the bottom machine base 100, and slowly lowered downward. Only one worker is required to operate during the lowering process. The worker first adjusts the roller pressing main machine 200 in the front and rear directions so that the roller pressing main machine 200 slides down along the front guide inclined surface 302 or the rear guide inclined surface 402. At this time, the roller pressing main machine 200 can quickly enter between the front positioning block 301 and the rear positioning block 401. In this process, the V-shaped groove 803 and the V-shaped protrusion 804 also play an auxiliary positioning role; at the same time, the worker also adjusts the left and right directions so that the roller pressing main machine 200 slides down along the right guide inclined surface 502, and the roller pressing main machine 200 falls into After reaching the bottom machine base 100, the sliding positioning pull plate 702 is located between the left and right block push-pull protrusions 704, and then the telescopic end of the sliding drive cylinder 701 retracts and contacts with the left block push-pull protrusion 704, pulling the roller pressing main machine 200 to move to the left as a whole until the left end of the roller pressing main machine 200 abuts against the left positioning block 601. At this time, the pull plate anti-slip protrusion 705 is engaged with the block anti-slip groove 706, and the bottom end of the roller pressing main machine 200 extends into the left anti-slip groove 602 for engagement, and the sliding drive cylinder 701 is locked and fixed in this position, and positioning and fixing are completed in the front and back, left and right, and up and down. Finally, the connection between the crane and the roller pressing main machine 200 is released. Multiple roller pressing main machines 200 are replaced one by one in this way. Since the position of each roller pressing main machine 200 is accurate, the positions between the multiple roller pressing main machines 200 are accurate. After all are replaced, a complete roller pressing production line can be formed, which can be used after connecting the power, shortening the equipment debugging time.
[0041] The utility model adopts the front and rear positioning devices and the left and right positioning devices in conjunction with the crane, which can quickly realize the front and rear and left and right positioning of the roller pressing main machine 200. At the same time, the sliding anti-slip device 700 is used to realize the locking and anti-slipping of the roller pressing main machine 200 in the up and down directions, replacing the traditional screw fixing method to achieve screw-free quick installation. It is simple to replace, easy to operate, reduces the number of workers, and has a high replacement efficiency.
[0042] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. The roller pressing main machine quick-install positioning device is arranged between the bottom machine base and the roller pressing main machine, and is characterized in that: include: A front and rear positioning device, used for positioning the roller pressing main machine in the front and rear directions, comprising a front guide positioning structure installed at the front end of the bottom machine base and a rear guide positioning structure installed at the rear end of the bottom machine base, wherein the distance between the front guide positioning structure and the rear guide positioning structure is equal to the distance between the front end and the rear end of the roller pressing main machine; A left and right positioning device, used for positioning the roller pressing main machine in the left and right directions, comprising a right guide positioning structure installed at the right end of the bottom machine base and a left positioning anti-slip structure installed at the left end of the bottom machine base, wherein the distance between the right guide positioning structure and the left positioning anti-slip structure is greater than the distance between the left and right ends of the roller pressing main machine; The sliding anti-slip device is connected between the bottom machine base and the roller pressing main machine and close to the right side, and is used to drive the roller pressing main machine to slide to the left and lean against the left positioning anti-slip structure, and cooperate with the left positioning anti-slip structure to achieve locking and fixation.
2. The quick-install positioning device for a roller pressing machine according to claim 1, characterized in that: The front guide positioning structure includes a front positioning block, and the upper rear end of the front positioning block is provided with a front guide inclined surface inclined forward and outwardly; the rear guide positioning structure includes a rear positioning block, and the upper front end of the rear positioning block is provided with a rear guide inclined surface inclined backward and outwardly; the distance between the front positioning block and the lower part of the rear positioning block is equal to the distance between the front end and the rear end of the roller pressing main machine, and the distance between the front guide inclined surface and the rear guide inclined surface is greater than the distance between the front end and the rear end of the roller pressing main machine.
3. The quick-install positioning device for a roller pressing machine according to claim 1, characterized in that: A middle docking support device is also provided between the bottom machine base and the middle of the roller pressing main machine, and the middle docking support device is extended in the left-right direction.
4. The quick-install positioning device for a roller pressing machine according to claim 3, characterized in that: The middle docking support device includes an upper docking block installed at the bottom end of the roller pressing main machine and a lower docking block installed at the top end of the bottom machine base. The lower surface of the upper docking block is provided with a V-shaped groove, and the upper surface of the lower docking block is provided with a V-shaped protrusion, and the V-shaped groove corresponds to the V-shaped protrusion.
5. The quick-install positioning device for a roller press main machine according to claim 1, characterized in that: The right guide positioning structure includes a right positioning block, and the upper left side of the right positioning block is provided with a right guide inclined surface that is inclined to the right and outward; the left positioning anti-slip structure includes a left positioning block, and the lower right end of the left positioning block is provided with a left anti-slip groove that is snap-fitted with the left end of the rolling main machine, and the distance between the lower part of the right positioning block and the upper part of the left positioning block is greater than the distance between the right end and the left end of the rolling main machine.
6. The quick-install positioning device for a roller press main machine according to claim 1, characterized in that: The sliding anti-slip device includes a sliding drive cylinder fixed on the bottom machine base, a sliding positioning pull plate is fixedly installed on the telescopic end of the sliding drive cylinder, a sliding positioning stopper is fixed on the bottom end surface of the rolling main machine, and stopper push-pull protrusions are respectively provided on the left and right sides of the bottom end of the sliding positioning stopper, and the top end of the sliding positioning pull plate is abutted and matched with the left and right stopper push-pull protrusions.
7. The quick-install positioning device for a roller press main machine according to claim 6, characterized in that: A pull plate anti-dropping protrusion is provided on the left side of the top end of the sliding positioning pull plate, and a stopper anti-dropping groove for snap-fitting with the pull plate anti-dropping protrusion is provided at the stopper push-pull protrusion on the left side.
8. The quick-install positioning device for a roller press main machine according to claim 2, characterized in that: Positioning wear blocks are detachably mounted on the front end, the rear end, the left end and the right end of the roller pressing main machine.