Molten iron transfer equipment

By designing a molten iron transfer equipment that automatically adjusts the distance of molten iron outlet, the splashing problem caused by the liquid level difference during molten iron transfer is solved, and safety is improved.

CN222588106UActive Publication Date: 2025-03-11GUANGDONG TAIDU STEEL IND CO LTD
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Patent Information

Application Number
CN202421287020.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-06
Publication Date
2025-03-11
Estimated Expiration
2034-06-06

AI Technical Summary

Technical Problem

During the rebar production process, there is a height difference between the outlet position of the molten iron and the liquid level in the container, which leads to splashing during the molten iron and posing a safety hazard.

Method used

A water-molten iron transfer equipment is designed, including a support frame, storage cylinder, fixed cylinder, transfer truck and liquid level monitoring structure. Through the coordination of the lifting structure and the liquid level monitoring structure, the adjustment cylinder can automatically adjust its distance from the liquid level of the iron and water in the transfer vehicle to avoid splashing.

Benefits of technology

By automatically adjusting the distance between the molten iron outlet and the liquid level, the splashing phenomenon during molten iron is significantly reduced and the operation safety is improved.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222588106U_ABST
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Abstract

The utility model discloses molten iron transfer equipment, and belongs to the technical field of molten iron transfer equipment. Comprising a supporting frame, a storage barrel is arranged above the supporting frame, a fixing barrel is fixedly connected to the lower portion of the storage barrel, and a transfer trolley located below the fixing barrel is arranged in the supporting frame; a sliding groove is formed in the fixing cylinder, and an adjusting cylinder is arranged in the sliding groove in a sliding mode. A fixing box is arranged on one side of the supporting frame, and a lifting structure fixedly connected with the adjusting cylinder is arranged in the fixing box in a sliding mode. A detection groove communicated with the outside is formed in the inner wall of the transfer trolley, and a liquid level monitoring structure is arranged in the detection groove; a controller in circuit connection with the liquid level monitoring structure is arranged on the supporting frame, and the controller can control the lifting structure to slide. The position of the adjusting cylinder in the sliding groove can be changed through the lifting structure, so that the distance between the molten iron outlet and the liquid level of molten iron in the transfer trolley is changed, the adjusting cylinder can be close to the liquid level of the molten iron in the transfer trolley as much as possible, the splashing phenomenon is greatly reduced, and the operation safety is improved.
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Description

Technical Field

[0001] The utility model provides molten iron transfer equipment, belonging to the technical field of molten iron transfer equipment. Background Art

[0002] In the process of rebar production, molten iron is one of the indispensable raw materials. During the transportation of molten iron, when molten iron is poured from one container to another, there is often a safety hazard such as splashing when the molten iron is impacted because there is often a certain distance between the outlet position of the molten iron and the bottom or liquid surface of the container.

[0003] The closer the molten iron outlet is to the liquid surface, the less splashing caused by the impact. However, as the molten iron is transported, the liquid level of the molten iron in the container to which it is transported will gradually increase. In order to prevent the molten iron level from submerging the molten iron outlet, there must be a significant height difference between the molten iron outlet and the liquid level in the container to which it is transported, so splashing is inevitable. Therefore, a molten iron transport device is needed to solve the above problem. Utility Model Content

[0004] The technical problem to be solved by the utility model is that during the molten iron transfer process, there is a height difference between the outlet position of the molten iron and the molten iron liquid level in the container being transferred, resulting in splashing during the molten iron transfer.

[0005] In order to solve the above problems, the utility model proposes a technical solution: a molten iron transfer equipment, including a support frame, a storage cylinder is arranged above the support frame, a fixed cylinder is fixedly connected below the storage cylinder, and a transfer vehicle located below the fixed cylinder is arranged in the support frame; a slide groove is provided in the fixed cylinder, and an adjustment cylinder is slidably arranged in the slide groove; a fixed box is provided on one side of the support frame, and a lifting structure fixedly connected to the adjustment cylinder is slidably arranged in the fixed box; a detection groove connected to the outside is provided on the inner wall of the transfer vehicle, and a liquid level monitoring structure is provided in the detection groove; a controller connected to the circuit of the liquid level monitoring structure is provided on the support frame, and the controller can control the sliding of the lifting structure.

[0006] As an improvement, the lifting structure includes a lifting block and a connecting rod. The lifting block is slidably arranged in a fixed box, and the connecting rod is fixedly connected to the lifting block; a side wall of the fixed box is provided with a limiting groove passing through the support frame, and a side wall of the fixed cylinder is provided with a connecting groove corresponding to the limiting groove; the connecting rod is located in the limiting groove, and the connecting rod passes through the connecting groove and is fixedly connected to the adjusting cylinder.

[0007] As an improvement, a motor is provided on the fixed box, and a screw rod rotatably provided in the fixed box is fixedly connected to the output shaft of the motor; the lifting block is threadedly connected to the screw rod, and the motor is connected to the controller circuit.

[0008] As an improvement, the liquid level monitoring structure includes a float, a protective cover, and a displacement sensor; the float is slidably arranged in the detection groove, and the protective cover is fixedly arranged on the float; the displacement sensor is located in the protective cover, and the displacement sensor is connected to the controller circuit.

[0009] As an improvement, the detection tank is connected to the interior of the transfer vehicle via a connecting hole, and the connecting holes are evenly distributed up and down on the transfer vehicle.

[0010] As an improvement, a positioning hole is provided on the side wall of the transfer vehicle, and an electric telescopic rod inserted into the positioning hole is provided on the side wall of the support frame.

[0011] Beneficial effects of the utility model:

[0012] A slide groove is provided in the fixed cylinder, and an adjusting cylinder is slidably arranged in the slide groove; the position of the adjusting cylinder in the slide groove can be changed by the lifting structure, thereby changing the distance between the molten iron outlet and the molten iron liquid level in the transfer car, so that the adjusting cylinder can be as close to the molten iron liquid level in the transfer car as possible, thereby greatly reducing splashing and improving the safety of operation.

[0013] A liquid level monitoring structure is provided in the detection tank, which can monitor the molten iron level in the transfer car in real time, and control the lifting and lowering of the lifting structure through the controller to ensure that when the molten iron level in the transfer car gradually rises, the regulating cylinder always maintains an appropriate distance from the molten iron level in the transfer car, which is convenient for observing the liquid level changes in the transfer car and adjusting the height of the regulating cylinder, thereby preventing molten iron from splashing. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional diagram of a molten iron transfer device of the utility model.

[0015] Figure 2 This is a stereoscopic diagram from another perspective of a molten iron transfer device of the utility model.

[0016] Figure 3 It is a cross-sectional view of a fixed box of a molten iron transfer device of the utility model.

[0017] Figure 4 This is a diagram of the internal structure of a detection tank of a molten iron transfer device of the utility model.

[0018] Figure 5 This is an exploded view of the connection between a fixed cylinder and an adjusting cylinder of a molten iron transfer device of the utility model.

[0019] 1. Support frame; 2. Controller; 3. Storage cylinder; 4. Fixed cylinder; 5. Adjustment cylinder; 6. Fixed box; 7. Transfer vehicle; 8. Electric telescopic rod; 9. Motor; 10. Lifting block; 11. Screw rod; 12. Connecting rod; 13. Connecting slot; 14. Limiting slot; 15. Detection slot; 16. Connecting hole; 17. Floating block; 18. Displacement sensor; 19. Protective cover; 20. Positioning hole; 21. Slide slot. DETAILED DESCRIPTION

[0020] The utility model is further described below in conjunction with the accompanying drawings.

[0021] according to Figure 1-5 As shown: the utility model provides a molten iron transfer equipment: it includes a support frame 1, a storage cylinder 3 is arranged above the support frame 1, a fixed cylinder 4 is fixedly connected to the bottom of the storage cylinder 3, and a transfer vehicle 7 located below the fixed cylinder 4 is arranged in the support frame 1; a slide groove 21 is opened in the fixed cylinder 4, and an adjusting cylinder 5 is slidably arranged in the slide groove 21; a fixed box 6 is arranged on one side of the support frame 1, and a lifting structure fixedly connected to the adjusting cylinder 5 is slidably arranged in the fixed box 6; a detection groove 15 connected to the outside is opened on the inner wall of the transfer vehicle 7, and a liquid level monitoring structure is arranged in the detection groove 15; a controller 2 connected to the liquid level monitoring structure circuit is arranged on the support frame 1, and the controller 2 can control the sliding of the lifting structure.

[0022] The position of the regulating cylinder 5 in the chute 21 can be changed by the lifting structure, thereby changing the distance between the molten iron outlet and the molten iron liquid level in the transfer vehicle 7, so that the regulating cylinder 5 can be as close as possible to the molten iron liquid level in the transfer vehicle 7, thereby greatly reducing the splashing phenomenon. A liquid level monitoring structure is provided in the detection tank 15, which can monitor the molten iron liquid level in the transfer vehicle 7 in real time, and automatically control the lifting and lowering of the lifting structure through the controller 2, which is very convenient.

[0023] The lifting structure includes a lifting block 10 and a connecting rod 12. The lifting block 10 is slidably arranged in the fixed box 6, and the connecting rod 12 is fixedly connected to the lifting block 10. The side wall of the fixed box 6 is provided with a limit groove 14 passing through the support frame 1, and the side wall of the fixed cylinder 4 is provided with a connecting groove 13 corresponding to the limit groove 14. The connecting rod 12 is located in the limit groove 14, and the connecting rod 12 passes through the connecting groove 13 and is fixedly connected to the adjustment cylinder 5. The fixed box 6 is provided with a motor 9, and the output shaft of the motor 9 is fixedly connected with a screw rod 11 rotatably arranged in the fixed box 6; the lifting block 10 is threadedly connected to the screw rod 11, and the motor 9 is connected to the controller 2 circuit.

[0024] The setting of the limiting groove 14 and the connecting rod 12 can limit the rotation of the lifting block 10 , thereby converting the rotation of the screw rod 11 into the movement of the lifting block 10 , and transmitting the movement to the adjusting cylinder 5 through the connecting rod 12 .

[0025] The liquid level monitoring structure includes a float 17, a protective cover 19, and a displacement sensor 18; the float 17 is slidably disposed in the detection groove 15, and the protective cover 19 is fixedly disposed on the float 17; the displacement sensor 18 is located in the protective cover 19, and the displacement sensor 18 is connected to the controller 2 circuit.

[0026] The floating block 17 and the protective cover 19 are made of slag and impurities in the process of molten iron production, can float on the molten iron, and will not be melted by the molten iron. The protective cover 19 can protect the displacement sensor 18.

[0027] The detection tank 15 is connected to the interior of the transfer vehicle 7 via a connecting hole 16 , and the connecting holes 16 are evenly spaced up and down on the transfer vehicle 7 , which can ensure that the liquid level in the detection tank 15 is synchronized with the liquid level inside the transfer vehicle 7 in real time.

[0028] A positioning hole 20 is provided on the side wall of the transfer vehicle 7, and an electric telescopic rod 8 inserted into the positioning hole 20 is provided on the side wall of the support frame 1, which can position and fix the transfer vehicle 7 to prevent the transfer vehicle 7 from being impacted by molten iron and causing unstable shaking during the transfer process.

[0029] A valve is provided at the bottom of the storage tube 3 to control the outflow of molten iron; at the same time, an insulation layer is provided on the inner wall of the storage tube 3 to prevent the molten iron from cooling and solidifying.

[0030] Principle of the utility model

[0031] like Figure 4 As shown, since the detection tank 15 is connected to the inside of the transfer vehicle 7, the liquid level in the detection tank 15 is consistent with the liquid level in the transfer vehicle 7. Due to the setting of the floating block 17, the displacement sensor 18 can float on the liquid surface. Figure 1-2 As shown, the displacement sensor 18 works and transmits the liquid level value at this time to the controller 2. The controller 2 controls the motor 9 to start according to the value of the displacement sensor 18. Figure 3 As shown, driven by the lifting structure, the regulating cylinder 5 moves downward until it is close to the molten iron level of the transfer vehicle 7. The valve at the bottom of the storage cylinder 3 is opened, so that the molten iron in the storage cylinder 3 is poured into the transfer vehicle 7 through the fixed cylinder 4 and the regulating cylinder 5; since the regulating cylinder 5 is very close to the liquid level in the transfer vehicle 7 at this time, the splashing phenomenon caused by the impact can be greatly reduced.

[0032] As the liquid level in the transfer vehicle 7 gradually increases, the float 17 can move synchronously with the liquid level in the transfer vehicle 7, so the liquid level value monitored by the liquid level monitoring structure will also increase, and the controller 2 controls the lifting structure to move synchronously, so that the regulating cylinder 5 can gradually rise, thereby ensuring that the liquid level in the transfer vehicle 7 does not submerge the regulating cylinder 5, and the regulating cylinder 5 can always maintain a suitable distance from the molten iron level in the transfer vehicle 7 to avoid splashing. When the transfer vehicle 7 is full of molten iron, close the valve at the bottom of the storage cylinder 3 to stop the transfer.

[0033] The above description of the utility model and its implementation methods is not restrictive. The drawings show only one implementation method of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.

Claims

1. A molten iron transfer device, comprising a support frame (1), a storage cylinder (3) is arranged above the support frame (1), a fixed cylinder (4) is fixedly connected below the storage cylinder (3), and a transfer vehicle (7) is arranged inside the support frame (1) and located below the fixed cylinder (4); characterized in that: The fixed cylinder (4) is provided with a slide groove (21), and an adjusting cylinder (5) is slidably arranged in the slide groove (21); a fixed box (6) is provided on one side of the support frame (1), and a lifting structure fixedly connected to the adjusting cylinder (5) is slidably arranged in the fixed box (6); a detection groove (15) connected to the outside is provided on the inner wall of the transfer vehicle (7), and a liquid level monitoring structure is arranged in the detection groove (15); a controller (2) connected to the liquid level monitoring structure circuit is provided on the support frame (1), and the controller (2) can control the sliding of the lifting structure.

2. The molten iron transfer equipment according to claim 1, characterized in that: The lifting structure comprises a lifting block (10) and a connecting rod (12); the lifting block (10) is slidably arranged in a fixed box (6), and the connecting rod (12) is fixedly connected to the lifting block (10); a side wall of the fixed box (6) is provided with a limiting groove (14) passing through the support frame (1); a side wall of the fixed cylinder (4) is provided with a connecting groove (13) corresponding to the limiting groove (14); the connecting rod (12) is located in the limiting groove (14), and the connecting rod (12) passes through the connecting groove (13) and is fixedly connected to the adjustment cylinder (5).

3. The molten iron transfer equipment according to claim 2, characterized in that: The fixed box (6) is provided with a motor (9), and a screw rod (11) rotatably arranged in the fixed box (6) is fixedly connected to the output shaft of the motor (9); the lifting block (10) is threadedly connected to the screw rod (11), and the motor (9) is connected to the circuit of the controller (2).

4. The molten iron transfer equipment according to claim 1, characterized in that: The liquid level monitoring structure comprises a floating block (17), a protective cover (19), and a displacement sensor (18); the floating block (17) is slidably disposed in a detection groove (15), and the protective cover (19) is fixedly disposed on the floating block (17); the displacement sensor (18) is located in the protective cover (19), and the displacement sensor (18) is connected to a controller (2) circuit.

5. The molten iron transfer equipment according to claim 1, characterized in that: The detection tank (15) is connected to the interior of the transfer vehicle (7) via a connecting hole (16), and the connecting holes (16) are distributed at equal distances up and down on the transfer vehicle (7).

6. The molten iron transfer equipment according to claim 1, characterized in that: The side wall of the transfer vehicle (7) is provided with a positioning hole (20), and the side wall of the support frame (1) is provided with an electric telescopic rod (8) inserted into the positioning hole (20).

Citation Information

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