Double-end process hole milling machine

By designing a double-headed process hole milling machine, the simultaneous milling hole processing at both ends of the profile is solved, and the problems of low milling hole efficiency and sharp angle deformation in the existing technology are improved, and the processing efficiency and accuracy are improved.

CN222588201UActive Publication Date: 2025-03-11JINAN KANGHONG MASCH CO LTD
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Patent Information

Application Number
CN202420802122.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-17
Publication Date
2025-03-11
Estimated Expiration
2034-04-17

AI Technical Summary

Technical Problem

When processing profiles, existing CNC milling machines need to perform milling hole processing on both ends of the profiles separately, which is inefficient and easily affect the accuracy due to sharp angle deformation during the clamping process.

Method used

A double-headed process hole milling machine is designed, adopting a juxtaposition design of two hole milling heads. The three-paced mechanism and the positioning and pressing mechanism are used to achieve simultaneous positioning and milling hole processing at both ends of the profile, and an inclined surface is designed on the positioning block to avoid sharp angle collisions.

Benefits of technology

The efficiency of profile milling hole processing is significantly improved, ensuring rapid positioning and protection of profile ends, reducing deformation risks, and thus improving processing accuracy and quality.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222588201U_ABST
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Abstract

The utility model relates to a double-head process hole milling machine which comprises a rack, two hole milling machine heads are transversely arranged on the rack in a spaced mode, the distance between the two hole milling machine heads is adjustable, each hole milling machine head comprises a support, a workbench and a three-translation mechanism are longitudinally arranged on the support in a spaced mode, a positioning and pressing mechanism is arranged on the workbench, and the three-translation mechanism is arranged on the support. A hole milling motor is longitudinally arranged at the tail end of the three-translation mechanism, a milling cutter is arranged on the hole milling motor, the two positioning and pressing mechanisms are matched to position and clamp a sectional material, and the two hole milling machine heads conduct hole milling machining on the two ends of the sectional material respectively. The device has the advantages of reasonable structural design, high hole milling efficiency, no damage to sharp corners and the like.
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Description

Technical field:

[0001] The utility model relates to the technical field of profile milling processing, in particular to a double-head process milling machine. Background technology:

[0002] During the production process of doors, windows, curtain walls and sun rooms, it is often necessary to perform milling on profiles, such as processing glue injection holes at both ends of the profile for glue injection and sealing, or processing pin holes at both ends of the profile for installing pins. The prior art generally uses CNC milling machines to mill holes on profiles, such as a profile punching device for doors and windows disclosed in a Chinese patent (authorization announcement number: CN218503385U).

[0003] Although existing CNC milling machines can also realize milling holes in profiles, there are still some shortcomings in practical applications. For example, it is usually necessary to mill holes at both ends of the profile, while existing CNC milling machines can only mill holes at one end of the profile at a time. The profile needs to be re-clamped before the other end of the profile can be milled. This undoubtedly seriously restricts the milling efficiency of the profile. For another example, the two ends of the profile are usually inclined surfaces, so there are sharp corners. During the clamping process of the profile, the sharp corners are easily hit and deformed, which affects the subsequent assembly accuracy. Although the above-mentioned patent also has an anti-collision design for this, the structure is relatively complex and requires two space drives, which increases costs and operation time. Therefore, it is necessary to optimize the design of existing CNC milling machines in order to improve processing efficiency and quality.

[0004] It should be noted that the above contents belong to the technical knowledge of the inventor and do not necessarily constitute prior art. Summary of the invention:

[0005] The utility model aims to solve the problems existing in the prior art and provides a double-head process milling machine, which has the advantages of reasonable structural design, high milling efficiency, and no damage to sharp corners.

[0006] The utility model achieves the above-mentioned purpose by adopting the following technical solutions:

[0007] A double-head milling machine comprises a frame, on which two milling heads are arranged at intervals in the horizontal direction, and the distance between the two milling heads is adjustable. The milling head comprises a bracket, on which a workbench and three translation mechanisms are arranged at intervals in the longitudinal direction, a positioning and clamping mechanism is arranged on the workbench, a milling motor is arranged longitudinally at the end of the three translation mechanisms, a milling cutter is arranged on the milling motor, the two positioning and clamping mechanisms cooperate to position and clamp the profile, and the two milling heads respectively perform milling processing on the two ends of the profile.

[0008] A guide rail is transversely arranged on the frame, and at least one of the milling heads is slidably arranged on the guide rail.

[0009] The three-translational mechanism includes a guide rail A arranged transversely on the frame, a slide plate A is arranged on the guide rail A, a servo motor A is arranged on the frame, a lead screw A is connected to the servo motor A, a nut seat A and a nut A are arranged at the lower end of the slide plate A, the lead screw A is installed on the nut A, a vertical beam is arranged on the slide plate A, a guide rail B is arranged vertically on the vertical beam, a slide plate B is arranged on the guide rail B, a servo motor B is arranged on the upper end of the vertical beam, the servo motor B is connected to the lead screw B, a nut seat B and a nut B are arranged on the back of the slide plate B, the lead screw B is installed on the nut B, a guide rail C is arranged longitudinally in front of the slide plate B, a slide plate C is arranged on the guide rail C, a servo motor C is arranged at the outer end of the slide plate C, the servo motor C is connected to the lead screw C, a nut seat C and a nut C are arranged on the back of the slide plate C, the lead screw C is installed on the nut C, and a milling motor is arranged longitudinally in front of the slide plate C.

[0010] The workbench includes a workbench bracket and a table plate arranged thereon, and the positioning and clamping mechanism includes a back plate arranged behind the table plate, the back plate is provided with an avoidance opening, a guide base is provided at a position corresponding to the avoidance opening at the lower end of the table plate, a guide slider is provided on the guide base, a guide slide rail is provided on the guide slide, a positioning block is provided at the end position of the upper end of the guide slide rail, a positioning cylinder is provided at the upper end of the table plate, the positioning cylinder is connected to the positioning block, an inclined surface is provided at the front end of the positioning block, a limit block is provided at the rear end of the table plate, and limit grooves are provided on both sides of the corresponding positioning block; a cylinder bracket is provided at the upper end of the back plate, a downward pressure cylinder is vertically provided on the cylinder bracket, a downward pressure block is provided at the lower end of the downward pressure cylinder, a side pressure cylinder is longitudinally provided on the table plate, and the side pressure cylinder is connected to the side pressure block.

[0011] The utility model adopts the above structure, which can bring the following beneficial effects:

[0012] By setting up two milling heads, it is possible to mill holes at both ends of the profile at the same time, significantly improving the milling efficiency of the profile. By designing the positioning cylinder, positioning block, positioning slide rail, positioning slider and other structures, the profile end can be quickly positioned. At the same time, the inclined surface designed on the positioning block greatly reduces the possibility of sharp corner collision and effectively protects the end of the profile. Description of the drawings:

[0013] Figure 1 This is a schematic diagram of the structure of the double-head milling machine of the utility model;

[0014] Figure 2 This is a top view of the double-head milling machine of the utility model;

[0015] Figure 3 This is a structural schematic diagram of the milling machine head of the utility model;

[0016] Figure 4It is a structural schematic diagram of the three-translational mechanism of the utility model;

[0017] Figure 5 It is a partial structural diagram of the three-translational structure of the utility model;

[0018] Figure 6 This is a structural schematic diagram of the positioning and pressing mechanism of the utility model;

[0019] Figure 7 This is a structural schematic diagram of the positioning and pressing mechanism of the utility model from another perspective;

[0020] Figure 8 This is a structural schematic diagram of the positioning block of the utility model;

[0021] Fig. 9 This is a schematic diagram of the structure for positioning and pressing the profile according to the utility model;

[0022] In the figure, 1, frame, 2, milling head, 3, bracket, 4, workbench, 401, workbench bracket, 402, table, 5, three-translational mechanism, 501, guide rail A, 502, slide plate A, 503, servo motor A, 504, lead screw A, 505, nut seat A, 506, nut A, 507, vertical beam, 508, guide rail B, 509, slide plate B, 510, servo motor B, 511, lead screw B, 512, nut seat B, 513, nut B, 514, guide rail C, 515, slide plate C, 516, servo motor C, 517, lead screw C, 5 18. Nut seat C, 519. Nut C, 6. Positioning and clamping mechanism, 601. Back plate, 602. Avoidance opening, 603. Guide base, 604. Guide slider, 605. Guide slide rail, 606. Positioning block, 607. Positioning cylinder, 608. Inclined surface, 609. Limit block, 610. Limit groove, 611. Cylinder bracket, 612. Pressing cylinder, 613. Pressing block, 614. Side pressing cylinder, 615. Side pressing block, 7. Milling motor, 8. Milling cutter, 9. Profile, 10. Guide rail, 11. Servo motor, 12. Gear, 13. Rack. Specific implementation method:

[0023] In order to more clearly illustrate the overall concept of the present invention, a detailed description is given below in an exemplary manner in conjunction with the accompanying drawings.

[0024] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the protection scope of the present invention is not limited to the specific embodiments disclosed below.

[0025] The various embodiments in this specification are described in a progressive manner, and the same or similar parts between the various embodiments can be referenced to each other, and each embodiment focuses on the differences from other embodiments.

[0026] In addition, the terms "lateral", "longitudinal", "vertical", "back", "front", "A", "B", "C", etc. are used for descriptive purposes only and are not to be understood as indicating or implying relative importance or implicitly indicating the location of the indicated technical features.

[0027] In the present invention, unless otherwise clearly specified and limited, the terms "provided with", "set", "connected" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0028] like Figure 1-9 As shown, the double-head process milling machine includes a frame 1, on which two milling heads 2 are arranged at intervals in the horizontal direction, and the distance between the two milling heads 2 is adjustable. The milling head 2 includes a bracket 3, on which a workbench 4 and three translation mechanisms 5 are arranged at intervals in the longitudinal direction, and a positioning and clamping mechanism 6 is arranged on the workbench 4, and a milling motor 7 is arranged longitudinally at the end of the three translation mechanisms 5, and a milling cutter 8 is arranged on the milling motor 7. The two positioning and clamping mechanisms 6 cooperate to position and clamp the profile 9, and the two milling heads 2 respectively perform milling processing on the two ends of the profile 9. By setting two milling heads 2, not only can the two ends of the profile 9 be positioned and clamped respectively at the same time, but also the two ends of the profile 9 can be milled at the same time, which significantly improves the milling processing efficiency of the profile 9.

[0029] A guide rail 10 is transversely disposed on the frame 1, and at least one of the milling heads 2 is slidably disposed on the guide rail 10. The distance between the two milling heads 2 is adjusted by adopting a sliding design, thereby meeting the requirements of different profile lengths. A specific adjustment method can be to set a servo motor 11 on one of the milling mechanisms 2, the servo motor 11 is connected to a gear 12, and a rack 13 is transversely disposed on the frame 1, and the gear 12 is meshed with the rack 13 for transmission adjustment.

[0030] The three-translational mechanism 5 includes a guide rail A501 arranged horizontally on the frame 1, a slide plate A502 is arranged on the guide rail A501, a servo motor A503 is arranged on the frame 1, the servo motor A503 is connected to a lead screw A504, a nut seat A505 and a nut A506 are arranged at the lower end of the slide plate A502, the lead screw A504 is installed on the nut A506, a vertical beam 507 is arranged on the slide plate A502, a guide rail B508 is vertically arranged on the vertical beam 507, a slide plate B509 is arranged on the guide rail B508, a servo motor B510 is arranged at the upper end of the vertical beam 507, and the servo motor The machine B510 is connected with a lead screw B511, a nut seat B512 and a nut B513 are provided on the back of the slide B509, the lead screw B511 is installed on the nut B513, a guide rail C514 is longitudinally provided in front of the slide B509, a slide C515 is provided on the guide rail C514, a servo motor C516 is provided at the outer end of the slide C515, the servo motor C516 is connected with a lead screw C517, a nut seat C518 and a nut C519 are provided on the back of the slide C515, the lead screw C517 is installed on the nut C519, and a milling motor 7 is longitudinally provided in front of the slide C515. The specific structure of the three-translation mechanism 5 is given, and the servo lead screw transmission is used to realize power transmission, which has the advantages of mature technology, high transmission accuracy and fast transmission speed, and meets the spatial freedom requirements required for milling holes.

[0031] The workbench 4 includes a workbench bracket 401 and a table 402 arranged thereon, the positioning and clamping mechanism 6 includes a backing plate 601 arranged behind the table 402, the backing plate 601 is provided with an avoidance opening 602, a guide base 603 is provided at a position corresponding to the avoidance opening 602 at the lower end of the table 402, a guide slider 604 is provided on the guide base 603, a guide slide 605 is provided on the guide slide 604, a positioning block 606 is provided at the end position of the upper end of the guide slide 605, and a positioning block 606 is provided at the upper end of the table 402. Cylinder 607, the positioning cylinder 607 is connected with the positioning block 606, the front end of the positioning block 606 is provided with an inclined surface 608, the rear end of the table 402 is provided with a limit block 609, and the corresponding two sides of the positioning block 606 are provided with limit grooves 610; the upper end of the support plate 601 is provided with a cylinder bracket 611, the cylinder bracket 611 is vertically provided with a downward pressure cylinder 612, the lower end of the downward pressure cylinder 612 is provided with a downward pressure block 613, and the table 402 is longitudinally provided with a side pressure cylinder 614, and the side pressure cylinder 614 is connected with a side pressure block 615. By designing the positioning cylinder 607, the positioning block 606, the positioning slide rail 605, the positioning slide block 604 and other structures, the end of the profile 9 can be quickly positioned. At the same time, the inclined surface 608 designed on the positioning block greatly reduces the possibility of sharp corner collision, and effectively protects the end of the profile 9.

[0032] Instructions for use of the double-head process milling machine for this application:

[0033] In actual use, it is necessary to equip a control system, and the control system part can be directly customized or purchased. First, adjust the distance between the two milling heads 2 according to the length of the profile 9, one of the positioning cylinders 607 is actuated to push out the positioning block 606, and then one end of the profile 9 is aligned and positioned with the pushed out positioning block 606 and leans against the support plate 601, and then the other positioning cylinder 607 is actuated to push out the positioning block 606 to achieve precise positioning of the other end of the profile 9, and then the downward pressure cylinder 612 and the side pressure cylinder 614 are actuated to clamp the profile 9, and then the three-translational mechanism 5 and the milling motor 7 are started to perform milling processing on both ends of the profile 9.

[0034] The above specific implementation manner cannot be used as a limitation on the protection scope of the present invention. For those skilled in the art, any substitution, improvement or change made to the implementation manner of the present invention falls within the protection scope of the present invention.

[0035] The matters not described in detail in the present invention are all known technologies to those skilled in the art.

Claims

1. Double-head milling machine, characterized in that: It includes a frame, on which two milling heads are arranged horizontally and spaced apart, and the distance between the two milling heads is adjustable. The milling head includes a bracket, on which a workbench and three translation mechanisms are arranged longitudinally and spaced apart, a positioning and clamping mechanism is arranged on the workbench, a milling motor is longitudinally arranged at the end of the three translation mechanisms, a milling cutter is arranged on the milling motor, the two positioning and clamping mechanisms cooperate to position and clamp the profile, and the two milling heads respectively perform milling processing on both ends of the profile.

2. The double-head milling machine according to claim 1, characterized in that: A guide rail is transversely arranged on the frame, and at least one of the milling heads is slidably arranged on the guide rail.

3. The double-head milling machine according to claim 2, characterized in that: The three-translational mechanism includes a guide rail A arranged transversely on the frame, a slide plate A is arranged on the guide rail A, a servo motor A is arranged on the frame, a lead screw A is connected to the servo motor A, a nut seat A and a nut A are arranged at the lower end of the slide plate A, the lead screw A is installed on the nut A, a vertical beam is arranged on the slide plate A, a guide rail B is arranged vertically on the vertical beam, a slide plate B is arranged on the guide rail B, a servo motor B is arranged on the upper end of the vertical beam, the servo motor B is connected to the lead screw B, a nut seat B and a nut B are arranged on the back of the slide plate B, the lead screw B is installed on the nut B, a guide rail C is arranged longitudinally in front of the slide plate B, a slide plate C is arranged on the guide rail C, a servo motor C is arranged at the outer end of the slide plate C, the servo motor C is connected to the lead screw C, a nut seat C and a nut C are arranged on the back of the slide plate C, the lead screw C is installed on the nut C, and a milling motor is arranged longitudinally in front of the slide plate C.

4. The double-head milling machine according to claim 3, characterized in that: The workbench includes a workbench bracket and a table plate arranged thereon, and the positioning and clamping mechanism includes a back plate arranged behind the table plate, the back plate is provided with an avoidance opening, a guide base is provided at a position corresponding to the avoidance opening at the lower end of the table plate, a guide slider is provided on the guide base, a guide slide rail is provided on the guide slide, a positioning block is provided at the end position of the upper end of the guide slide rail, a positioning cylinder is provided at the upper end of the table plate, the positioning cylinder is connected to the positioning block, an inclined surface is provided at the front end of the positioning block, a limit block is provided at the rear end of the table plate, and limit grooves are provided on both sides of the corresponding positioning block; a cylinder bracket is provided at the upper end of the back plate, a downward pressure cylinder is vertically provided on the cylinder bracket, a downward pressure block is provided at the lower end of the downward pressure cylinder, a side pressure cylinder is longitudinally provided on the table plate, and the side pressure cylinder is connected to the side pressure block.

Citation Information

Patent Citations

  • Sectional material punching equipment for doors and windows

    CN218503385U