Welding device for curved-surface tire mold machining
By designing a welding device for curved membrane processing, the problem of difficult to guarantee welding aesthetics, consistency and parameter performance is solved, and a stable and constant welding process is achieved, which improves product yield and reduces production costs.
Patent Information
- Application Number
- CN202420576707.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-25
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-03-25
AI Technical Summary
During the curved surface welding of automotive exterior diaphragms, the prior art is difficult to ensure the aesthetics, consistency and parameter performance of the welding, and the workers have high operating requirements, resulting in low product yield and increased production costs.
A welding device for curved surface membrane processing is designed, including a jaw connection plate, a wire feeding mechanism, a wire break detection mechanism, a wire mechanism, a welding head mechanism and a wire tangent mechanism. Through the coordinated work of these components, a stable and constant welding process is achieved.
The device ensures the stability and consistency of the welding process through the wire feeding operation of the wire feeding mechanism, the tension control of the wire feeding mechanism, the broken wire detection of the wire break detection mechanism and the cut-off function of the tangent mechanism, greatly improves the yield of the product and reduces production costs.
Smart Images
Figure CN222588463U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of welding devices, and in particular relates to a welding device used for processing curved tire membranes. Background Art
[0002] The welding of enameled wire on the automotive exterior diaphragm requires welding of enameled wire on the curved diaphragm, and has higher requirements on the aesthetics, consistency and related parameter performance of the welding.
[0003] At present, the elongation rate and resistance value of the enameled wire meet the standards, so the welding requirements for workers are extremely high. In addition, the welding wire is too thin, and long-term work will cause worker fatigue. It is impossible to directly judge whether the welding is qualified, resulting in low product yield and increased production costs. Utility Model Content
[0004] The utility model aims to solve the above-mentioned problems and proposes a welding device for processing curved tire membranes.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a welding device for curved tire membrane processing, which includes a clamping jaw connecting plate, a wire feeding mechanism, a wire breakage detection mechanism, a conducting mechanism, a welding head mechanism and a wire cutting mechanism, the wire feeding mechanism and the wire breakage detection mechanism are both arranged on the clamping jaw connecting plate, the conducting mechanism is connected to the clamping jaw connecting plate through a side plate, the welding head mechanism is arranged on the clamping jaw connecting plate, and the welding head mechanism is located on one side of the conducting mechanism, the wire cutting mechanism is arranged on the side plate, and the wire cutting mechanism is located on one side of the welding head mechanism.
[0006] As a further description of the above technical solution:
[0007] The wire feeding mechanism comprises a fixed column and a wire barrel, wherein the fixed column is fixedly mounted on the clamping claw connecting plate, and the wire barrel is hinged on the fixed column.
[0008] As a further description of the above technical solution:
[0009] The wire guide mechanism comprises a damping wheel, a tension sensor and a guide wheel. A protective cover is arranged on the side plate. The damping wheel, the tension sensor and the guide wheel are connected to the protective cover in sequence.
[0010] As a further description of the above technical solution:
[0011] The wire breakage detection mechanism includes a capacitive sensor and a guide roller, wherein the capacitive sensor is mounted on the clamping jaw connecting plate, the guide roller is mounted on the clamping jaw connecting plate through a wire breakage detection guide plate, and the guide roller is located on one side of the capacitive sensor.
[0012] As a further description of the above technical solution:
[0013] The welding head mechanism comprises a voice coil motor and an ultrasonic welding head. The voice coil motor is fixedly mounted on the clamping claw connecting plate. The ultrasonic welding head is mounted on the voice coil motor via a fixing plate. The fixing plate is connected with a conducting coil.
[0014] As a further description of the above technical solution:
[0015] The tangent mechanism includes a telescopic cylinder, a knife seat and a cutter. The telescopic cylinder is connected to the side plate through a transposition plate. The knife seat is installed on the telescopic end of the telescopic cylinder. The cutter is installed on the knife seat, and the cutter is located on one side of the ultrasonic welding head.
[0016] In summary, due to the adoption of the above technical solution, the beneficial effects of the utility model are:
[0017] 1. In the utility model, by installing the clamping claw connecting plate on the mechanical arm, the wire feeding mechanism feeds the enameled wire, and the enameled wire is sent to the welding head mechanism for welding. During the process, the conductor mechanism acts on the enameled wire to ensure that the pulling force and tension of the enameled wire are constant during the wire feeding process. The wire break detection mechanism can detect whether the enameled wire is broken to avoid continuing welding after the enameled wire is broken, resulting in more defective products. After welding is completed, the wire cutting mechanism can cut off the enameled wire. The entire wire feeding and welding process is stable and coherent, which greatly improves the product yield and reduces production costs.
[0018] 2. In the utility model, the enameled wire passes through the damping wheel, the tension sensor and the guide wheel in sequence. The damping wheel applies tension to the enameled wire to ensure that the enameled wire will be straightened during the welding process, and pressure will be generated on the tension sensor, thereby ensuring the stability of the tension sensor and preventing misjudgment. The tension sensor will capture the tension of the enameled wire during the welding process. The detection range is 0-1N and the acquisition speed is 3 times / second. During the normal winding process, the tension of the enameled wire will be maintained within a certain range. We set the minimum value as a threshold. When all the data collected within 1s are lower than the set threshold, it is considered to be broken. At this time, the tension sensor is connected to an external alarm, and the tension sensor sends a signal to the alarm to trigger the alarm to sound an alarm. The guide wheel is used to change the direction of the enameled wire so that the enameled wire can flow smoothly.
[0019] 3. In the utility model, after the enameled wire comes out of the wire feeding mechanism and passes through the guide roller, when the capacitive sensor cannot detect the wire at the guide roller, the capacitive sensor can be connected to an alarm, and the capacitive sensor sends a signal to the alarm to trigger the alarm to sound an alarm. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1The overall structure of a welding device for curved tire membrane processing is shown in FIG. Figure 1 .
[0021] Figure 2 The present invention is a side view of a welding device used for processing curved tire membranes.
[0022] Figure 3 The overall structure of a welding device for curved tire membrane processing is shown in FIG. Figure 2 .
[0023] Legend:
[0024] 1. Gripping claw connecting plate; 2. Wire feeding mechanism; 21. Fixed column; 22. Wire barrel; 3. Wire break detection mechanism; 31. Capacitive sensor; 32. Guide roller; 4. Wire guide mechanism; 41. Damping wheel; 42. Tension sensor; 43. Guide wheel; 5. Welding head mechanism; 51. Voice coil motor; 52. Ultrasonic welding head; 6. Wire cutting mechanism; 61. Telescopic cylinder; 62. Knife holder; 63. Cutter; 7. Side panel; 8. Protective cover; 9. Wire break inspection guide plate; 10. Fixed plate; 11. Conductor coil; 12. Transposition plate. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figure 1-3 The utility model provides a technical solution: a welding device for curved tire membrane processing, comprising a clamping jaw connecting plate 1, a wire feeding mechanism 2, a wire breakage detection mechanism 3, a wire guide mechanism 4, a welding head mechanism 5 and a wire cutting mechanism 6, wherein the wire feeding mechanism 2 and the wire breakage detection mechanism 3 are both arranged on the clamping jaw connecting plate 1, the wire guide mechanism 4 is connected to the clamping jaw connecting plate 1 through a side plate 7, the welding head mechanism 5 is arranged on the clamping jaw connecting plate 1, and the welding head mechanism 5 is located on one side of the wire guide mechanism 4, the wire cutting mechanism 6 is arranged on the side plate 7, and the wire cutting mechanism 6 is located on one side of the welding head mechanism 5;
[0027] The wire feeding mechanism 2 includes a fixed column 21 and a wire barrel 22. The fixed column 21 is fixedly mounted on the clamping claw connecting plate 1. The wire barrel 22 is hinged on the fixed column 21. The enameled wire wound on the wire barrel 22 is unwound to prevent the enameled wire from shaking and falling during movement, and to prevent the wire from twisting, tangling, and other situations that affect normal wire feeding.
[0028] The wire mechanism 4 includes a damping wheel 41, a tension sensor 42 and a guide wheel 43. A protective cover 8 is provided on the side plate 7. The damping wheel 41, the tension sensor 42 and the guide wheel 43 are sequentially connected to the protective cover 8. After the enameled wire comes out of the wire break detection mechanism 3, the enameled wire passes through the damping wheel 41, the tension sensor 42 and the guide wheel 43 in sequence. The damping wheel 41 applies tension to the enameled wire to ensure that the enameled wire will be straightened during the welding process, and pressure is generated on the tension sensor 42, thereby ensuring the stability of the tension sensor 42. The tension sensor 42 will capture the tension of the enameled wire during the welding process. The detection range is 0-1N and the acquisition speed is 3 times / second. During the normal winding process, the tension of the enameled wire will be maintained within a certain range. We set the lowest value as a threshold. When all the data collected within 1s are lower than the set threshold, it is considered to be a wire break. At this time, the tension sensor 42 is connected to an alarm. The tension sensor 42 sends a signal to the alarm to trigger the alarm. The guide wheel 43 is used to change the direction of the enameled wire so that the enameled wire can flow smoothly.
[0029] The wire breakage detection mechanism 3 includes a capacitive sensor 31 and a guide roller 32. The capacitive sensor 31 is installed on the clamping jaw connecting plate 1. The guide roller 32 is installed on the clamping jaw connecting plate 1 through a wire breakage detection guide plate 9, and the guide roller 32 is located on one side of the capacitive sensor 31. After the enameled wire comes out of the wire feeding mechanism 2, it passes through the guide roller 32. When the capacitive sensor 31 cannot detect the presence of wire at the guide roller 32, the capacitive sensor 31 can be connected to an alarm. The capacitive sensor 31 sends a signal to the alarm to trigger the alarm to sound an alarm.
[0030] The welding head mechanism 5 includes a voice coil motor 51 and an ultrasonic welding head 52. The voice coil motor 51 is fixedly mounted on the clamping claw connecting plate 1. The ultrasonic welding head 52 is mounted on the voice coil motor 51 through a fixing plate 10. A wire coil 11 is connected to the fixing plate 10. The wire coil 11 has a guiding effect on the enameled wire entering the ultrasonic welding head 52. Under the action of the voice coil motor 51, when the ultrasonic welding head 52 is welding, the ultrasonic welding head 52 applies a constant force to the fetal membrane to ensure a consistent welding effect.
[0031] The wire cutting mechanism 6 includes a telescopic cylinder 61, a knife seat 62 and a cutter 63. The telescopic cylinder 61 is connected to the side plate 7 through a transposition plate 12. The knife seat 62 is installed on the telescopic end of the telescopic cylinder 61. The cutter 63 is installed on the knife seat 62, and the cutter 63 is located on one side of the ultrasonic welding head 52. After the telescopic cylinder 61 is extended, it drives the knife seat 62 to move. The movement of the knife seat 62 drives the cutter 63 to move, and the cutter 63 cuts the enameled wire at the welding point.
[0032] Working principle: First, during welding, the clamping claw connecting plate 1 is installed on the robot arm, the enameled wire is wound on the wire barrel 22, the wire barrel 22 rotates along the fixed column 21, and the enameled wire wound on the wire barrel 22 is released to prevent the enameled wire from shaking and falling during movement, and to prevent the wire from being twisted or knotted during wire feeding, etc., which affect the normal wire feeding. The enameled wire released from the wire barrel 22 passes through the guide roller 32. When the capacitive sensor 31 detects that there is wire at the guide roller 32, the enameled wire passes through the damping wheel 41, The tension sensor 42 and the guide wheel 43, when the capacitive sensor 31 cannot detect the wire at the guide roller 32, the capacitive sensor 31 can be connected to an alarm, and the capacitive sensor 31 sends a signal to the alarm to trigger the alarm to sound an alarm. Secondly, the damping wheel 41 applies tension to the enameled wire to ensure that the enameled wire will be straightened during the welding process, and exert pressure on the tension sensor 42, thereby ensuring the stability of the tension sensor 42 and preventing misjudgment. The tension sensor 42 will capture the enameled wire being stressed during the welding process. The detection range of the tension is 0-1N, and the acquisition speed is 3 times / second. During the normal winding process, the tension of the enameled wire will be maintained within a certain range. We set the minimum value as a threshold. When all the data collected within 1s are lower than the set threshold, it is considered to be a broken wire. At this time, the tension sensor 42 is connected to an external alarm, and the tension sensor 42 sends a signal to the alarm to trigger the alarm to sound an alarm. The guide wheel 43 is used to change the direction of the enameled wire so that the enameled wire can flow smoothly. Then, the enameled wire coming out of the guide wheel 43 passes through the wire coil 11, and the wire coil 11 has a guiding effect on the enameled wire entering the ultrasonic welding head 52. The enameled wire is now attached to the curved fetal membrane. Under the action of the voice coil motor 51, when the ultrasonic welding head 52 is welding, the ultrasonic welding head 52 applies a constant force to the fetal membrane to ensure consistent welding effect. Finally, after the welding is completed, the telescopic cylinder 61 extends and drives the knife seat 62 to move, and the movement of the knife seat 62 drives the cutter 63 to move, and the cutter 63 cuts the enameled wire at the welding point.
[0033] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A welding device for curved tire membrane processing, characterized in that: The invention comprises a clamping jaw connecting plate (1), a wire feeding mechanism (2), a wire breakage detection mechanism (3), a wire conducting mechanism (4), a welding head mechanism (5) and a wire cutting mechanism (6); the wire feeding mechanism (2) and the wire breakage detection mechanism (3) are both arranged on the clamping jaw connecting plate (1); the wire conducting mechanism (4) is connected to the clamping jaw connecting plate (1) via a side plate (7); the welding head mechanism (5) is arranged on the clamping jaw connecting plate (1), and the welding head mechanism (5) is located on one side of the wire conducting mechanism (4); the wire cutting mechanism (6) is arranged on the side plate (7), and the wire cutting mechanism (6) is located on one side of the welding head mechanism (5).
2. A welding device for curved tire membrane processing according to claim 1, characterized in that: The wire feeding mechanism (2) comprises a fixed column (21) and a wire barrel (22); the fixed column (21) is fixedly mounted on the clamping claw connecting plate (1); and the wire barrel (22) is hinged on the fixed column (21).
3. A welding device for curved tire membrane processing according to claim 2, characterized in that: The wire guide mechanism (4) comprises a damping wheel (41), a tension sensor (42) and a guide wheel (43); a protective cover (8) is provided on the side plate (7); and the damping wheel (41), the tension sensor (42) and the guide wheel (43) are sequentially connected to the protective cover (8).
4. A welding device for curved tire membrane processing according to claim 3, characterized in that: The wire breakage detection mechanism (3) comprises a capacitive sensor (31) and a guide roller (32), wherein the capacitive sensor (31) is mounted on the clamping jaw connecting plate (1), and the guide roller (32) is mounted on the clamping jaw connecting plate (1) via a wire breakage detection guide plate (9), and the guide roller (32) is located on one side of the capacitive sensor (31).
5. A welding device for curved tire membrane processing according to claim 4, characterized in that: The welding head mechanism (5) comprises a voice coil motor (51) and an ultrasonic welding head (52); the voice coil motor (51) is fixedly mounted on the clamping jaw connecting plate (1); the ultrasonic welding head (52) is mounted on the voice coil motor (51) via a fixing plate (10); and the fixing plate (10) is connected to a conducting coil (11).
6. A welding device for curved tire membrane processing according to claim 5, characterized in that: The cutting mechanism (6) comprises a telescopic cylinder (61), a knife seat (62) and a cutter (63); the telescopic cylinder (61) is connected to the side plate (7) via a transfer plate (12); the knife seat (62) is mounted on the telescopic end of the telescopic cylinder (61); the cutter (63) is mounted on the knife seat (62); and the cutter (63) is located on one side of the ultrasonic welding head (52).