Welding equipment with automatic feeding function

By designing welding equipment with automatic feeding and precise electrode adjustment, the problems of inconvenient loading of workpieces and inaccurate electrode movement in existing welding equipment are solved, and an efficient and accurate welding process is achieved.

CN222588499UActive Publication Date: 2025-03-11SHENZHEN KEMAI WELDING EQUIP MFG CO LTD
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Patent Information

Application Number
CN202421270593.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-03-11
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

Existing welding equipment has shortcomings in workpiece loading and electrode movement accuracy, resulting in low welding efficiency and poor quality.

Method used

A welding equipment with automatic feeding is designed, using a driving motor and a conveyor belt to realize automatic feeding of the workpiece, precisely adjust the electrode position through the screw and hydraulic telescopic device, and fix the workpiece by using an L-shaped fixing plate and hydraulic telescopic device to ensure the stability and accuracy of the welding process.

Benefits of technology

The automatic loading of workpieces is realized, the welding efficiency and accuracy are improved, the workload of operators is reduced, and the welding quality is improved.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222588499U_ABST
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Abstract

The welding equipment with the automatic feeding function comprises a base, a welding machine body is fixedly arranged at the upper end of the base, and an operation table is fixedly arranged at the front end of the welding machine body; the second mounting frame is arranged in the middle of the two sides of the upper end of the operation table, three rotating rods are arranged below a transverse plate of the second mounting frame, the rotating rods are rotationally connected with the second mounting frame, the rotating rods are distributed at equal intervals, and belt carrier rollers are fixedly arranged outside the rotating rods; a conveying belt is arranged outside the belt carrier roller, a clamping table is arranged between the second mounting frames, and the clamping table is fixedly connected with the second mounting frames; and the driving motor is arranged on one side of the front end of the outer portion of the second mounting frame, and the problems that workpiece feeding is not convenient enough, and electrode movement is not accurate enough are solved through the structure.
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Description

Technical Field

[0001] The utility model relates to the technical field of workpiece welding, in particular to welding equipment with automatic feeding. Background Art

[0002] Automatic feeding welding equipment is a kind of welding equipment integrated with automation technology, which is mainly used to improve welding efficiency and reduce manpower input. The control system will set welding parameters such as welding current and welding time according to the requirements of the welding workpiece. The feeding system usually includes feeding device, transmission device and control system, which can accurately control the feeding speed and feeding amount to ensure the stability and consistency of the welding process. Automatic feeding welding equipment is also widely used in construction engineering, energy industry, steel industry and other fields for the manufacture and installation of steel structures, the construction and maintenance of oil and gas pipelines, the welding and manufacturing of steel plates and other processes.

[0003] For example, the Chinese patent "A welding device that is easy to use" with announcement number CN217371010U includes a base, a sliding rod is fixedly connected inside the base, two chassis are sleeved on the surface of the sliding rod, a first motor is embedded in the lower surface of the chassis, a gear is fixedly connected to the surface of the output shaft of the first motor, a toothed plate is fixedly connected inside the base, the toothed plate and the gear are meshed, two first movable grooves are symmetrically provided on the upper surface of the base, the bottoms of the two chassis respectively pass through the two first movable grooves and extend into the base; a second motor is fixedly connected inside the chassis, a threaded rod is fixedly connected to the surface of the output shaft of the second motor; a threaded nut is threadedly connected to the surface of the threaded rod, and a second movable groove is provided on the surface of the chassis; the threaded nut passes through the second movable groove and extends out of the chassis.

[0004] Although the above-mentioned prior art can realize welding of workpieces, in actual use, on the one hand, the loading of workpieces is not convenient enough. When welding the workpiece, the operator needs to hold the workpiece to perform welding operations, resulting in the operator needing to load the workpiece after the welding is completed, thereby increasing the workload of the operator. On the other hand, the movement of the electrode is not precise enough. When moving the electrode according to the size of the workpiece, the rocker needs to be turned to adjust the electrode, resulting in a certain distance error between the electrodes adjusted by the rocker, thereby reducing the welding quality of the workpiece. Therefore, it does not meet the existing needs. In this regard, we propose a welding device with automatic feeding. Utility Model Content

[0005] The utility model aims to provide a welding device with automatic feeding to solve the problems of inconvenient workpiece feeding and inaccurate electrode movement proposed in the above background technology.

[0006] To achieve the above object, the utility model provides the following technical solution: a welding device with automatic feeding, comprising a base, a welding machine body is fixedly arranged at the upper end of the base, and an operating table is fixedly arranged at the front end of the welding machine body; and further comprising:

[0007] A second mounting frame is arranged at the middle position of both sides of the upper end of the operating table, three rotating rods are arranged below the horizontal plate of the second mounting frame, the rotating rods are rotatably connected with the second mounting frame, and the rotating rods are equidistantly distributed, belt rollers are fixedly arranged outside the rotating rods, and a conveyor belt is arranged outside the belt rollers, a clamping table is arranged between the second mounting frames, and the clamping table is fixedly connected with the second mounting frame;

[0008] The driving motor is arranged at one side of the front end of the second mounting frame, and the output shaft of the driving motor extends to the bottom of the second mounting frame transverse plate and is fixedly connected to the rotating rod.

[0009] Preferably, a first mounting frame is fixedly provided at the rear end of the upper end of the operating table, a screw rod is provided inside above the first mounting frame, a moving block is provided outside the screw rod, and the moving block is connected to the screw rod by a thread, a first hydraulic telescopic device is fixedly provided at the front end of the moving block, an upper electrode is fixedly provided at the front end of the telescopic end of the first hydraulic telescopic device, a servo motor is fixedly provided at the upper end of the first mounting frame, and the output shaft of the servo motor extends to the interior above the first mounting frame and is fixedly connected to the screw rod.

[0010] Preferably, a second hydraulic telescopic device is fixedly provided at the front end of the lower end of the first mounting frame, a lower electrode is fixedly provided at the front end of the telescopic end of the second hydraulic telescopic device, and the lower electrode corresponds to the upper electrode in position.

[0011] Preferably, a welding groove is provided at a middle position inside the clamping platform, the welding groove passes through the clamping platform, and the lower electrode extends to the inside of the welding groove.

[0012] Preferably, the clamping table is located outside the welding groove and is provided with four slide grooves, and the slide grooves are equidistantly distributed, an L-shaped fixing plate is provided inside the slide groove, the horizontal plate on the upper end of the L-shaped fixing plate extends to the top of the clamping table, and the L-shaped fixing plate is slidably matched with the slide groove, and a rubber pad is fixedly provided at the lower end of the horizontal plate of the L-shaped fixing plate.

[0013] Preferably, third hydraulic telescopic devices are fixedly provided on both sides of the front and rear ends of the clamping platform, and the telescopic ends of the third hydraulic telescopic devices extend to the inside of the slide groove and are fixedly connected to the L-shaped fixing plate.

[0014] Preferably, a plurality of air grilles are fixedly arranged on the outside of both sides of the welding machine body, and the air grilles are equidistantly distributed.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. The utility model can automatically feed the welding device through the driving motor and the conveyor belt. When welding is required, the workpiece to be welded is placed on the conveyor belts on both sides, and then the driving motor is turned on, and the power supply directions of the driving motors on both sides are opposite, so that the output shaft of the driving motor drives the rotating rod to rotate, and the belt roller and the conveyor belt are driven by the rotating rod to move, so that the workpiece moves to the clamping table until the workpiece is transported to the center position of the clamping table and welded. After the welded workpiece is removed, the driving motor is turned on again to move the unwelded workpiece on the conveyor belt to the clamping table, simplifying the loading process of the workpiece, thereby improving the welding efficiency of the workpiece.

[0017] 2. The utility model can adjust the position of the upper electrode and the lower electrode through the screw rod and the first hydraulic telescopic device. When the workpiece is located on the clamping table, the servo motor is first turned on to make the output shaft of the servo motor drive the screw rod to rotate, and the moving block is driven to move in the vertical direction through the thread on the outside of the screw rod until the moving block and the upper electrode are moved to a suitable position, and then the first hydraulic telescopic device and the second hydraulic telescopic device are synchronously turned on to make the telescopic end of the first hydraulic telescopic device drive the upper electrode to move in the horizontal direction, and at the same time, the lower electrode is also moved in the horizontal direction through the second hydraulic telescopic device until the upper electrode and the lower electrode move to the welding point of the workpiece, so that the movement of the upper electrode and the lower electrode is more flexible and accurate, thereby improving the accuracy of the welding point of the workpiece.

[0018] 3. The utility model can fix the workpiece during welding through the L-shaped fixing plate and the third hydraulic telescopic device. When the workpiece is welded, the workpiece is already located on the clamping table and the upper electrode and the lower electrode are moved to appropriate positions. The third hydraulic telescopic device is turned on to extend the telescopic end of the third hydraulic telescopic device. When the telescopic end of the third hydraulic telescopic device is extended, the L-shaped fixing plate fixedly connected thereto is driven to move. At this time, the L-shaped fixing plates on both sides move toward the center position of the clamping table until the rubber pad at the lower end of the horizontal plate of the L-shaped fixing plate contacts the surface of the workpiece, so that the workpiece is fixed on the clamping table through the L-shaped fixing plate, avoiding positional displacement of the workpiece during welding, thereby improving the welding effect of the workpiece. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a front view of the internal structure of the utility model;

[0020] Figure 2 It is a side view of the internal structure of the utility model;

[0021] Figure 3It is a partial enlarged view of the fixing structure of the utility model;

[0022] Figure 4 For the utility model Figure 1 A partial enlarged view of area A.

[0023] In the figure: 1. base; 2. welding machine body; 3. operating table; 4. first mounting frame; 5. screw rod; 6. servo motor; 7. moving block; 8. first hydraulic telescopic device; 9. upper electrode; 10. second hydraulic telescopic device; 11. lower electrode; 12. second mounting frame; 13. rotating rod; 14. belt roller; 15. conveyor belt; 16. driving motor; 17. air grid; 18. clamping table; 19. L-shaped fixing plate; 20. slide groove; 21. third hydraulic telescopic device; 22. welding groove; 23. rubber pad. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0025] See also Figure 1-4 The utility model provides an embodiment: a welding device with automatic feeding, comprising a base 1, a welding machine body 2 is fixedly arranged on the upper end of the base 1, and an operating table 3 is fixedly arranged on the front end of the welding machine body 2; and further comprising:

[0026] The second mounting frame 12 is arranged at the middle position of both sides of the upper end of the operating table 3. Three rotating rods 13 are arranged below the horizontal plate of the second mounting frame 12. The rotating rods 13 are rotatably connected to the second mounting frame 12, and the rotating rods 13 are equidistantly distributed. Belt rollers 14 are fixedly arranged outside the rotating rods 13, and a conveyor belt 15 is arranged outside the belt rollers 14. A clamping table 18 is arranged between the second mounting frames 12, and the clamping table 18 is fixedly connected to the second mounting frame 12;

[0027] The driving motor 16 is disposed at one side of the front end of the second mounting frame 12 , and the output shaft of the driving motor 16 extends to the bottom of the transverse plate of the second mounting frame 12 and is fixedly connected to the rotating rod 13 .

[0028] During use, when welding is required, the workpiece to be welded is placed on the conveyor belts 15 on both sides, and then the drive motor 16 is turned on, and the drive motors 16 on both sides are energized in opposite directions, so that the output shaft of the drive motor 16 drives the rotating rod 13 to rotate, and the belt roller 14 and the conveyor belt 15 are driven by the rotating rod 13 to move, so that the workpiece is moved onto the clamping table 18 until the workpiece is transported to the center position of the clamping table 18 and welded. After the welded workpiece is removed, the drive motor 16 is turned on again to move the unwelded workpiece on the conveyor belt 15 onto the clamping table 18.

[0029] See also Figure 1 and Figure 2 A first mounting frame 4 is fixedly provided at the rear end of the upper end of the operating table 3, a screw rod 5 is provided inside the upper part of the first mounting frame 4, a moving block 7 is provided outside the screw rod 5, and the moving block 7 is connected to the screw rod 5 by threads, a first hydraulic telescopic device 8 is fixedly provided at the front end of the moving block 7, an upper electrode 9 is fixedly provided at the front end of the telescopic end of the first hydraulic telescopic device 8, a servo motor 6 is fixedly provided at the upper end of the first mounting frame 4, and the output shaft of the servo motor 6 extends to the interior above the first mounting frame 4 and is fixedly connected to the screw rod 5, so that the moving block 7 is driven by the servo motor 6 to move in the vertical direction.

[0030] See also Figure 2 A second hydraulic telescopic device 10 is fixedly arranged at the front end of the lower end of the first mounting frame 4, and a lower electrode 11 is fixedly arranged at the front end of the telescopic end of the second hydraulic telescopic device 10, and the position of the lower electrode 11 corresponds to that of the upper electrode 9, so that the lower electrode 11 can be driven to move by the second hydraulic telescopic device 10.

[0031] See also Figure 1 and Figure 3 A welding groove 22 is provided at the middle position inside the clamping table 18 , the welding groove 22 penetrates the clamping table 18 , and the lower electrode 11 extends into the inside of the welding groove 22 , so that the lower electrode 11 can contact the lower end of the workpiece through the welding groove 22 .

[0032] See also Figure 1 , Figure 3 and Figure 4 The clamping table 18 is located outside the welding groove 22 and is internally provided with four slide grooves 20, and the slide grooves 20 are equidistantly distributed. An L-shaped fixing plate 19 is arranged inside the slide groove 20. The horizontal plate at the upper end of the L-shaped fixing plate 19 extends to the top of the clamping table 18, and the L-shaped fixing plate 19 is slidably matched with the slide groove 20. A rubber pad 23 is fixedly provided at the lower end of the horizontal plate of the L-shaped fixing plate 19, so as to facilitate fixing the workpiece by the L-shaped fixing plate 19 and the rubber pad 23.

[0033] See also Figure 3A third hydraulic telescopic device 21 is fixedly arranged on both sides of the front and rear ends of the clamping table 18, and the telescopic end of the third hydraulic telescopic device 21 extends to the inside of the slide groove 20 and is fixedly connected to the L-shaped fixed plate 19, so that the L-shaped fixed plate 19 can be driven to move by the third hydraulic telescopic device 21.

[0034] See also Figure 2 A plurality of air grilles 17 are fixedly arranged on the outside of both sides of the welding machine body 2, and the air grilles 17 are evenly distributed, so that the welding machine body 2 can be heat-dissipated through the air grilles 17.

[0035] Working principle: When the workpiece is already on the clamping table 18, the servo motor 6 is first turned on, so that the output shaft of the servo motor 6 drives the screw 5 to rotate, and the moving block 7 is driven to move in the vertical direction through the thread on the outside of the screw 5, until the moving block 7 and the upper electrode 9 are moved to a suitable position, and then the first hydraulic telescopic device 8 and the second hydraulic telescopic device 10 are synchronously turned on, so that the telescopic end of the first hydraulic telescopic device 8 drives the upper electrode 9 to move in the horizontal direction, and at the same time, the lower electrode 11 is also moved in the horizontal direction through the second hydraulic telescopic device 10, until the upper electrode 9 and the lower electrode 11 moves to the welding point of the workpiece. When the workpiece is being welded, the workpiece is already on the clamping table 18 and the upper electrode 9 and the lower electrode 11 are moved to appropriate positions. The third hydraulic telescopic device 21 is turned on to extend the telescopic end of the third hydraulic telescopic device 21. When the telescopic end of the third hydraulic telescopic device 21 is extended, the L-shaped fixing plate 19 fixedly connected thereto is driven to move. At this time, the L-shaped fixing plates 19 on both sides move toward the center position of the clamping table 18 until the rubber pad 23 at the lower end of the horizontal plate of the L-shaped fixing plate 19 contacts the surface of the workpiece, so that the workpiece is fixed on the clamping table 18 through the L-shaped fixing plate 19.

[0036] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A welding device with automatic feeding, comprising a base (1), a welding machine body (2) is fixedly arranged at the upper end of the base (1), and an operating table (3) is fixedly arranged at the front end of the welding machine body (2); Features: Also includes: A second mounting frame (12) is arranged at the middle position of both sides of the upper end of the operating table (3); three rotating rods (13) are arranged below the horizontal plate of the second mounting frame (12); the rotating rods (13) are rotatably connected to the second mounting frame (12), and the rotating rods (13) are equidistantly distributed; belt rollers (14) are fixedly arranged outside the rotating rods (13); a conveyor belt (15) is arranged outside the belt rollers (14); a clamping platform (18) is arranged between the second mounting frames (12), and the clamping platform (18) is fixedly connected to the second mounting frame (12); A drive motor (16) is arranged on one side of the front end of the second mounting frame (12), and an output shaft of the drive motor (16) extends below the transverse plate of the second mounting frame (12) and is fixedly connected to the rotating rod (13).

2. A welding device with automatic feeding according to claim 1, characterized in that: A first mounting frame (4) is fixedly provided at the rear end of the upper end of the operating table (3); a screw rod (5) is provided inside the upper end of the first mounting frame (4); a moving block (7) is provided outside the screw rod (5), and the moving block (7) is connected to the screw rod (5) by means of a thread; a first hydraulic telescopic device (8) is fixedly provided at the front end of the moving block (7); an upper electrode (9) is fixedly provided at the front end of the telescopic end of the first hydraulic telescopic device (8); a servo motor (6) is fixedly provided at the upper end of the first mounting frame (4), and an output shaft of the servo motor (6) extends to the upper end of the first mounting frame (4) and is fixedly connected to the screw rod (5).

3. A welding device with automatic feeding according to claim 2, characterized in that: A second hydraulic telescopic device (10) is fixedly arranged at the front end of the lower end of the first mounting frame (4), and a lower electrode (11) is fixedly arranged at the front end of the telescopic end of the second hydraulic telescopic device (10), and the lower electrode (11) corresponds to the position of the upper electrode (9).

4. The welding equipment with automatic feeding according to claim 3 is characterized in that: A welding groove (22) is provided at a middle position inside the clamping platform (18), the welding groove (22) penetrates the clamping platform (18), and the lower electrode (11) extends to the inside of the welding groove (22).

5. The welding equipment with automatic feeding according to claim 4 is characterized in that: The clamping platform (18) is provided with four slide grooves (20) located outside the welding groove (22), and the slide grooves (20) are evenly distributed. An L-shaped fixing plate (19) is provided inside the slide groove (20), and the transverse plate at the upper end of the L-shaped fixing plate (19) extends to the top of the clamping platform (18), and the L-shaped fixing plate (19) is slidably matched with the slide groove (20), and a rubber pad (23) is fixedly provided at the lower end of the transverse plate of the L-shaped fixing plate (19).

6. The welding equipment with automatic feeding according to claim 5, characterized in that: A third hydraulic telescopic device (21) is fixedly arranged on both sides of the front and rear ends of the clamping platform (18), and the telescopic end of the third hydraulic telescopic device (21) extends to the inside of the slide groove (20) and is fixedly connected to the L-shaped fixing plate (19).

7. The welding equipment with automatic feeding according to claim 1, characterized in that: A plurality of air grilles (17) are fixedly arranged on the outside of both sides of the welding machine body (2), and the air grilles (17) are distributed at equal intervals.

Citation Information

Patent Citations

  • Welding device convenient to use

    CN217371010U