Double-row module middle partition plate welding tool
By designing the central partition welding tooling of the double-row module including copper nozzle and vacuum cleaner, the problems of poor welding effect, unsightly and inefficient in the prior art are solved, and the welding quality and appearance are improved.
Patent Information
- Application Number
- CN202420401486.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-01
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-03-01
AI Technical Summary
The welding tooling of the middle partition plate of the existing double-row module lacks copper nozzle tooling and vacuum cleaner, resulting in poor welding effect, unsightly and inefficient.
A double-row module central partition welding tooling including a welding platform, a central partition positioning mechanism, a copper nozzle mechanism and a vacuum cleaner mechanism is designed. The copper nozzle mechanism blows the protective air through the blowing nozzle, and the vacuum cleaner mechanism sucks away the welding slag through the vacuum tube to ensure the quality of the welding and the appearance of the beautiful appearance.
The rapid positioning and fixing between the middle partition plate and the end plate is achieved, and the welding efficiency is improved; the appearance of the welding place is beautiful by blowing in protective gas; the welding slag is absorbed and removed to ensure the complete penetration of the welded joints, which improves the welding quality and connection strength.
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Figure CN222588526U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of battery module assembly, and in particular relates to a welding tool for a middle partition of a double-row module. Background Art
[0002] At present, with the rapid development of the new energy battery industry, the energy density requirements for battery packs are getting higher and higher. The existing double-row modules have high energy and small space, so the production capacity demand for double-row modules is also increasing. However, the double-row modules have high strength requirements for the middle partition, and the cost of one-time stamping is high, so the T-shaped end plate and the middle partition are welded together by penetration welding to form the middle partition of the double-row module.
[0003] In the prior art, most welding tools used to weld T-shaped end plates and middle partitions are not designed with welding copper nozzle tools and dust suction devices, resulting in welding slag remaining at the welding point during the welding process, resulting in poor welding effect, unsightly welding points and low welding efficiency. Utility Model Content
[0004] The purpose of the utility model is to provide a double-row module middle partition welding tool to solve the above-mentioned technical problems, so as to achieve the effect of good welding quality and beautiful appearance of the end plate and the middle partition.
[0005] In view of this, the utility model provides a double-row module middle partition welding tool, comprising:
[0006] Welding platform;
[0007] A middle diaphragm plate positioning mechanism, the middle diaphragm plate positioning mechanism is used to fix the middle diaphragm plate and the end plate to be welded;
[0008] A copper nozzle mechanism, wherein the copper nozzle mechanism is mounted on the welding platform and is provided with a blowing nozzle for blowing protective gas to the welding position;
[0009] A dust suction mechanism, which is installed on the welding platform and is used to suck away welding slag at the welding location;
[0010] Wherein, a lifting mechanism is provided on the welding platform, and the lifting mechanism is used to drive the middle partition plate positioning mechanism to rise along the Z direction and press the middle partition plate and the copper nozzle mechanism in the Z direction.
[0011] Furthermore, the copper nozzle mechanism comprises:
[0012] A mounting plate, wherein the mounting plate is mounted on the welding platform;
[0013] A pressure plate copper nozzle, wherein the air blowing nozzle is arranged on the pressure plate copper nozzle, and a connecting pipe connected to the air blowing nozzle is arranged on the pressure plate copper nozzle;
[0014] Wherein, the pressure plate copper nozzle is connected to the Z-direction downward of the mounting plate.
[0015] Furthermore, the copper nozzle mechanism also includes:
[0016] An elastic member is arranged between the mounting plate and the copper nozzle of the pressing plate, and two ends of the elastic member abut against the mounting plate and the copper nozzle of the pressing plate respectively.
[0017] Furthermore, the pressure plate copper nozzle is connected to the bottom of the mounting plate by setting fasteners.
[0018] Furthermore, the elastic member is a spring sleeved outside the fastener.
[0019] Furthermore, the dust collection mechanism comprises:
[0020] A dust suction pipe is installed on the welding platform, and an air exhaust port and a dust suction port are provided on the dust suction pipe.
[0021] Furthermore, the dust collection mechanism also includes:
[0022] The two ends of the dust suction pipe are mounted on the welding platform through the mounting blocks, and the dust suction pipe and the mounting blocks are rotatably and adjustable.
[0023] Furthermore, it also includes an air pressure detection gauge, which is arranged at the air outlet of the dust suction pipe.
[0024] Furthermore, the middle partition positioning mechanism is provided with a plurality of positioning stations, each of which is used to individually fix the middle partition and end plate to be welded; there are a plurality of dust suction ports, each of which is arranged corresponding to the welding point of each middle partition and end plate to be welded.
[0025] Furthermore, there are multiple air exhaust ports, which are arranged corresponding to the dust suction ports; a partition plate is provided in the dust suction pipe, and the partition plate is used to separate adjacent dust suction ports and adjacent air exhaust ports.
[0026] The beneficial effects of the utility model are:
[0027] 1. When welding, the middle partition plate and the end plate are pressed and fixed in the Z direction by the copper nozzle mechanism and the middle partition plate positioning mechanism, so as to realize the rapid positioning between the middle partition plate and the end plate, facilitate the welding operation and improve the work efficiency.
[0028] 2. When welding the middle partition and the end plate, blow protective gas into the welding point through the blowing nozzle to ensure the beautiful appearance of the welding point.
[0029] 3. When welding the middle partition and the end plate, the dust suction mechanism will completely remove the welding slag at the welding point to ensure complete penetration of the welding joint, improve the welding quality and connection strength; and make the weld more tidy and improve the welding appearance quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0031] Figure 2 It is a partial structural schematic diagram of the utility model;
[0032] Figure 3 It is a partial structural schematic diagram of another viewing angle of the utility model;
[0033] Figure 4 It is a structural schematic diagram of the dust collection mechanism in the utility model;
[0034] Figure 5 It is a schematic diagram of the internal structure of the dust suction pipe in the utility model;
[0035] The symbols in the figure are:
[0036] 1. Welding platform; 2. Middle partition positioning mechanism; 21. Middle partition; 22. End plate; 3. Copper nozzle mechanism; 31. Blowing nozzle; 32. Mounting plate; 33. Pressing plate copper nozzle; 34. Connecting pipe; 35. Elastic part; 36. Fastener; 4. Dust suction mechanism; 41. Dust suction pipe; 42. Exhaust port; 43. Dust suction port; 44. Mounting block; 45. Air pressure test gauge; 46. Partition plate. DETAILED DESCRIPTION
[0037] The following will be combined with the drawings in the embodiments of the present application to clearly describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0038] In the description of the present application, it should be noted that the terms used here are only for describing specific embodiments, and are not intended to limit the exemplary embodiments according to the present application. For ease of description, the sizes of the various parts shown in the drawings are not drawn according to the actual proportional relationship. The technology, methods and equipment known to ordinary technicians in the relevant field may not be discussed in detail, but in appropriate cases, the technology, methods and equipment should be regarded as part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as being merely exemplary, rather than as a limitation. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that similar numbers and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings.
[0039] Embodiment 1:
[0040] This embodiment provides a double-row module middle partition welding tool, including:
[0041] Welding platform 1;
[0042] A middle diaphragm plate positioning mechanism 2, wherein the middle diaphragm plate positioning mechanism 2 is used to fix the middle diaphragm plate 21 and the end plate 22 to be welded;
[0043] A copper nozzle mechanism 3, wherein the copper nozzle mechanism 3 is installed on the welding platform 1, and the copper nozzle mechanism 3 is provided with a blowing nozzle 31 for blowing protective gas to the welding position;
[0044] A dust suction mechanism 4, which is installed on the welding platform 1 and is used to suck away welding slag at the welding location;
[0045] Wherein, a lifting mechanism is provided on the welding platform 1, and the lifting mechanism is used to drive the middle partition plate positioning mechanism 2 to rise along the Z direction and press the middle partition plate 21 and the copper nozzle mechanism 3 in the Z direction.
[0046] In the present technical solution, a hollow structure for accommodating the middle partition 21 and the end plate 22 is provided on the welding platform 1, and a lifting mechanism is provided in the welding platform 1. The lifting mechanism can be any one of a hydraulic cylinder, a pneumatic cylinder or an electric cylinder, or other devices that can drive the middle partition positioning mechanism 2 to rise and fall along the Z direction. The middle partition 21 and the end plate 22 are installed on the middle partition positioning mechanism 2 by manual operation, and then the middle partition positioning mechanism 2 enters the welding platform 1 along the assembly line, and the lifting mechanism lifts the middle partition positioning mechanism 2 and moves it along the Z direction, so that the middle partition 21 and the end plate 22 are located in the hollow structure of the welding platform 1, and at the same time, the middle partition 21 and the end plate 22 are pressed and fixed in the Z direction by the copper nozzle mechanism 3 and the middle partition positioning mechanism 2, so as to realize the rapid positioning between the middle partition 21 and the end plate 22, and facilitate the staff to weld the middle partition 21 and the end plate 22, thereby improving the work efficiency.
[0047] When the middle partition plate 21 and the end plate 22 are welded, a protective gas is blown into the welding point through the blowing nozzle 31. The protective gas can be nitrogen, and the overall length of the blowing nozzle 31 is designed according to the length of the weld to ensure that the welding point is blown with protective gas, thereby ensuring the beautiful appearance of the welding point.
[0048] In addition, when the middle partition plate 21 and the end plate 22 are welded, the dust suction mechanism 4 sucks away all the welding slag at the welding point. Removing the welding slag can ensure the complete penetration of the welding joint, improve the welding quality and connection strength, make the weld more neat, and improve the welding appearance quality.
[0049] Embodiment 2:
[0050] This embodiment provides a double-row module middle partition welding tool, which, in addition to the technical solutions of the above-mentioned embodiments, also has the following technical features.
[0051] Furthermore, the copper nozzle mechanism 3 includes:
[0052] A mounting plate 32, wherein the mounting plate 32 is mounted on the welding platform 1;
[0053] A pressure plate copper nozzle 33, the blowing nozzle 31 is arranged on the pressure plate copper nozzle 33, and a pipe 34 connected to the blowing nozzle 31 is arranged on the pressure plate copper nozzle 33;
[0054] The pressure plate copper nozzle 33 is connected to the lower part of the mounting plate 32 in the Z direction.
[0055] In the present technical solution, the copper nozzle mechanism 3 is fixed on the welding platform 1 as a whole through the mounting plate 32, and the pressure plate copper nozzle 33 is connected to the Z-direction downward of the mounting plate 32. When the lifting mechanism drives the middle partition positioning mechanism 2 to rise along the Z-direction to the bottom of the pressure plate copper nozzle 33, the middle partition 21 and the T-shaped end plate 22 on the middle partition positioning mechanism 2 are located between the pressure plate copper nozzle 33 and the middle partition positioning mechanism 2 and are clamped and fixed, which is convenient for welding operations.
[0056] The connecting pipe 34 on the copper nozzle 33 of the pressing plate is connected to the air source, and the air source delivers protective gas to the blowing nozzle 31 of the copper nozzle 33 of the pressing plate through the connecting pipe 34, and then the protective gas is blown toward the welding point of the middle partition 21 and the T-shaped end plate 22 through the blowing nozzle 31, so as to ensure the beauty of the welding point; and the blowing nozzle 31 is connected to the air source through the connecting pipe 34, while ensuring sufficient airflow, it can also control the stability of the output airflow of the blowing nozzle, avoiding unnecessary risks caused by excessive or insufficient airflow.
[0057] Embodiment 3:
[0058] This embodiment provides a double-row module middle partition welding tool, which, in addition to the technical solutions of the above-mentioned embodiments, also has the following technical features.
[0059] Furthermore, the copper nozzle mechanism 3 also includes:
[0060] The elastic member 35 is disposed between the mounting plate 32 and the pressing plate copper nozzle 33 , and two ends of the elastic member 35 abut against the mounting plate 32 and the pressing plate copper nozzle 33 , respectively.
[0061] In the present technical solution, when the lifting mechanism drives the middle-end plate 22 positioning mechanism to rise in the Z direction, the middle-end plate 22 on the middle-end plate 22 positioning mechanism abuts against the pressure plate copper nozzle 33. Since the mounting plate 32 is fixed on the welding platform 1, the elastic member 35 is squeezed to generate elastic force acting on the pressure plate copper nozzle 33, so that the pressure plate copper nozzle 33 and the middle-end plate 22 fit tightly, so that the middle-end plate 22 and the end plate 22 can be pressed more tightly, avoiding the displacement between the middle-end plate 22 and the end plate 22 to affect the welding.
[0062] Furthermore, the pressure plate copper nozzle 33 is connected to the lower part of the mounting plate 32 by setting a fastener 36 .
[0063] Furthermore, the elastic member 35 is a spring sleeved outside the fastener 36 .
[0064] In the present technical solution, the fastener 36 can be any one of a bolt and a screw. The fastener 36 is used to connect the pressure plate copper nozzle 33 and the mounting plate 32 together, thereby enhancing the connection firmness between the pressure plate copper nozzle 33 and the mounting plate 32, so that the pressure plate copper nozzle 33 and the mounting plate 32 are not easily separated; the elastic member 35 can be a spring, which is sleeved outside the fastener 36 and axially abutted between the pressure plate copper nozzle 33 and the mounting plate 32. Through this structural design, the expansion and contraction stability of the spring is improved, and the spring is prevented from being offset during the expansion and contraction process, making the expansion and contraction of the spring more stable and smooth, thereby ensuring that the middle end plate 22 and the end plate 22 can be pressed tightly.
[0065] Embodiment 4:
[0066] This embodiment provides a double-row module middle partition welding tool, which, in addition to the technical solutions of the above-mentioned embodiments, also has the following technical features.
[0067] Furthermore, the dust collection mechanism 4 includes:
[0068] The dust suction pipe 41 is installed on the welding platform 1 , and is provided with an air exhaust port 42 and a dust suction port 43 .
[0069] In the present technical solution, the dust suction pipe 41 can be provided with a dust suction port 43 and an exhaust port 42 according to the length of the weld between the middle plate 22 and the end plate 22, thereby ensuring that all the welding slag at the welding point can be sucked away, thereby improving practicality.
[0070] Embodiment 5:
[0071] This embodiment provides a double-row module middle partition welding tool, which, in addition to the technical solutions of the above-mentioned embodiments, also has the following technical features.
[0072] Furthermore, the dust collection mechanism 4 also includes:
[0073] The mounting block 44 is used for mounting both ends of the dust suction pipe 41 on the welding platform 1 , and the dust suction pipe 41 and the mounting block 44 are rotatably and adjustably mounted.
[0074] In the present technical solution, a connecting hole is provided on the mounting block 44, and the end of the dust suction tube 41 is inserted into the connecting hole. Then, the dust suction tube 41 is rotated so that the dust suction port 43 on the dust suction tube 41 can be aligned with the welding position. Finally, the end of the dust suction tube 41 is locked in the connecting hole of the mounting block 44 by setting a fastener 36.
[0075] Through this structural design, the dust suction pipe 41 can be rotatably and adjustably installed on the welding platform 1, so that the dust suction port 43 of the dust suction pipe 41 can be adjusted according to the position of the weld, thereby ensuring that the dust suction port 43 is aligned with the weld, avoiding the welding slag from not being completely sucked away and affecting the welding quality, and effectively improving practicality.
[0076] Embodiment 6:
[0077] This embodiment provides a double-row module middle partition welding tool, which, in addition to the technical solutions of the above-mentioned embodiments, also has the following technical features.
[0078] Furthermore, it also includes an air pressure detection gauge 45 , which is arranged at the air outlet 42 of the dust suction pipe 41 .
[0079] In the present technical solution, an air pressure detection gauge 45 is provided at the exhaust point of the vacuum pipe 41, which can intuitively detect the vacuum wind force and facilitate the adjustment of the wind force of the vacuum port 42, thereby ensuring the wind force during vacuuming, and further better sucking away the welding slag at the weld, thereby improving practicality.
[0080] Embodiment 7:
[0081] This embodiment provides a double-row module middle partition welding tool, which, in addition to the technical solutions of the above-mentioned embodiments, also has the following technical features.
[0082] Furthermore, the middle partition positioning mechanism 2 is provided with a plurality of positioning stations, each of which is used to individually fix the middle partition 21 and the end plate 22 to be welded; there are a plurality of dust suction ports 43, each of which is arranged corresponding to the welding point of each middle partition 21 and the end plate 22 to be welded.
[0083] In the present technical solution, a plurality of positioning stations are arranged on the middle partition positioning mechanism 2, so that a plurality of groups of middle partitions 21 and end plates 22 to be welded can be welded simultaneously, thereby effectively improving work efficiency; a plurality of dust suction ports 43 are also arranged on the dust suction pipe 41, thereby ensuring that the welding slag at each welding point can be sucked away, thereby effectively improving the welding quality.
[0084] Furthermore, there are multiple air outlets 42 , which are arranged corresponding to the dust suction ports 43 . A partition plate 46 is provided in the dust suction pipe 41 , and the partition plate 46 is used to separate adjacent dust suction ports 43 and adjacent air outlets 42 .
[0085] Through this structural design, a partition plate 46 is provided so that each dust suction port 43 is individually controlled by each exhaust port 42 and wind force monitoring is implemented, thereby reducing the airflow interference between adjacent dust suction ports 43, ensuring that the dust suction wind force at each welding point is sufficient and uniform, and making the dust suction operation of each dust suction port 43 more stable and efficient, thereby ensuring that the welding slag at each welding point is cleanly sucked away, thereby improving the welding quality.
[0086] The embodiments of the present application are described above in conjunction with the accompanying drawings. In the absence of conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The present application is not limited to the above-mentioned specific implementation methods. The above-mentioned specific implementation methods are merely illustrative and not restrictive. Under the guidance of the present application, ordinary technicians in this field can also make many forms without departing from the purpose of the present application and the scope of protection of the claims, all of which are within the protection of the present application.
Claims
1. A double-row module middle partition welding tool, characterized in that: include: Welding platform (1); A middle diaphragm plate positioning mechanism (2), wherein the middle diaphragm plate positioning mechanism (2) is used to fix the middle diaphragm plate (21) and the end plate (22) to be welded; A copper nozzle mechanism (3), the copper nozzle mechanism (3) being mounted on the welding platform (1), and the copper nozzle mechanism (3) being provided with a blowing nozzle (31) for blowing protective gas to the welding position; A dust suction mechanism (4), the dust suction mechanism (4) being installed on the welding platform (1) and being used to suck away welding slag at the welding location; Wherein, a lifting mechanism is provided on the welding platform (1), and the lifting mechanism is used to drive the middle partition plate positioning mechanism (2) to rise along the Z direction and to press the middle partition plate (21) and the copper nozzle mechanism (3) in the Z direction.
2. A double-row module middle partition welding tool according to claim 1, characterized in that: The copper nozzle mechanism (3) comprises: A mounting plate (32), wherein the mounting plate (32) is mounted on the welding platform (1); A pressure plate copper nozzle (33), the air blowing nozzle (31) is arranged on the pressure plate copper nozzle (33), and a pipe (34) connected to the air blowing nozzle (31) is arranged on the pressure plate copper nozzle (33); Wherein, the pressure plate copper nozzle (33) is connected to the lower side of the mounting plate (32) in the Z direction.
3. A double-row module middle partition welding tool according to claim 2, characterized in that: The copper nozzle mechanism (3) further comprises: An elastic member (35) is arranged between the mounting plate (32) and the pressure plate copper nozzle (33), and two ends of the elastic member (35) abut against the mounting plate (32) and the pressure plate copper nozzle (33) respectively.
4. A double-row module middle partition welding tool according to claim 3, characterized in that: The pressure plate copper nozzle (33) is connected to the lower side of the mounting plate (32) by means of a fastener (36).
5. A double-row module middle partition welding tool according to claim 4, characterized in that: The elastic member (35) is a spring sleeved outside the fastener (36).
6. A double-row module middle partition welding tool according to claim 1, characterized in that: The dust collection mechanism (4) comprises: A dust suction pipe (41), wherein the dust suction pipe (41) is installed on the welding platform (1), and the dust suction pipe (41) is provided with an air exhaust port (42) and a dust suction port (43).
7. A double-row module middle partition welding tool according to claim 6, characterized in that: The dust suction mechanism (4) further comprises: The two ends of the dust suction pipe (41) are mounted on the welding platform (1) through the mounting blocks (44), and the dust suction pipe (41) and the mounting blocks (44) are rotatably and adjustably mounted.
8. A double-row module middle partition welding tool according to claim 6, characterized in that: It also includes an air pressure detection gauge (45), which is arranged at the air outlet (42) of the dust suction pipe (41).
9. A double-row module middle partition welding tool according to claim 6, characterized in that: The middle partition plate positioning mechanism (2) is provided with a plurality of positioning stations, each of which is used to individually fix the middle partition plate (21) and the end plate (22) to be welded; there are a plurality of dust suction ports (43), each of which is arranged corresponding to a welding point of each middle partition plate (21) and the end plate (22) to be welded.
10. A double-row module middle partition welding tool according to claim 9, characterized in that: There are also a plurality of air exhaust ports (42) which are arranged corresponding to the dust suction ports (43); a partition plate (46) is arranged inside the dust suction pipe (41), and the partition plate (46) is used to separate adjacent dust suction ports (43) and adjacent air exhaust ports (42).