Slag removing equipment for ultrasonic welding

By designing slag removal equipment for ultrasonic welding, and using cylinders and motor-driven grinding discs and movable plates, rapid slag removal and height adjustment are achieved, solving the problem that existing equipment cannot quickly remove slag, and improving the use efficiency.

CN222589087UActive Publication Date: 2025-03-11ZHONGCE RUBBER GRP CO LTD
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Patent Information

Application Number
CN202420718091.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-09
Publication Date
2025-03-11
Estimated Expiration
2034-04-09

AI Technical Summary

Technical Problem

The existing slag removal equipment cannot quickly remove materials, resulting in a long time to place the workpieces and reduce the efficiency of the equipment.

Method used

A slag removal equipment for ultrasonic welding is designed, using a grinding disc driven by the second cylinder and a motor, combined with the third cylinder and the movable plate to achieve rapid slag removal and height adjustment, reducing the need for artificial moving materials.

Benefits of technology

It realizes rapid slag removal and height adjustment, improves the efficiency of slag removal equipment, and solves the problem that existing equipment cannot quickly remove slag.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222589087U_ABST
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Abstract

The slag removing equipment comprises a bottom plate, first vertical plates are fixedly connected to the two sides of the top of the bottom plate, a containing plate is fixedly connected to the lower ends of the inner sides of the first vertical plates, and first air cylinders are fixedly installed at the middle ends of the outer sides of the first vertical plates through bolts; the output end of the first air cylinder is fixedly connected with a clamping plate, a dust collector is fixedly installed on the outer side of the first vertical plate through an air filter, and the input end of the dust collector is fixedly connected with a dust collection pipe. A second air cylinder is fixedly installed at the middle end of the outer side of a second vertical plate, a motor is fixedly installed at the output end of the second air cylinder, a grinding disc is fixedly connected to the output end of the motor, a third air cylinder is fixedly installed at the middle end of the top of a bottom plate, and a movable plate is fixedly connected to the output end of the third air cylinder. And the effects of rapidly removing slag from the materials and jacking the materials are achieved, so that the slag removing height of the materials can be conveniently adjusted, and the materials do not need to be manually moved.
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Description

Technical Field

[0001] The utility model relates to the technical field of ultrasonic welding, in particular to slag removal equipment for ultrasonic welding. Background Art

[0002] Ultrasonic welding, translated into English as ultrasonic welding, is a fast, clean and effective assembly process. It is a method used to assemble and process thermoplastic plastic accessories and some synthetic components. It is used for bonding between plastic products, bonding between plastic products and metal accessories, and bonding between other non-plastic materials. It uses the energy generated by the ultrasonic generator, and through the transducer, under the induction of the ultra-high frequency magnetic field, it quickly expands and contracts to produce elastic vibrations, causing the splitter to vibrate accordingly, and at the same time exerts a certain pressure on the splitter. Therefore, under the combined action of these two forces, the splitter drives the AI ​​wire to quickly rub against the metallized layer of the welded area, such as the (AI film) surface, causing plastic deformation of the AI ​​wire and the AI ​​film surface. This deformation also destroys the oxide layer at the interface of the AI ​​layer, so that the two pure metal surfaces are in close contact to achieve atomic bonding, thereby forming a weld. The main welding material is an aluminum wire welding head, which is generally wedge-shaped;

[0003] However, the existing slag removal equipment cannot quickly remove the slag from the material, so it takes a long time to place the workpiece, which reduces the efficiency of the slag removal equipment. Therefore, we propose a slag removal equipment for ultrasonic welding. Utility Model Content

[0004] The purpose of the utility model is to provide a slag removal device for ultrasonic welding, which has the advantage of fast slag removal and solves the problem that the existing slag removal equipment cannot quickly remove the slag from the material, so it takes a long time to place the workpiece, thus reducing the use efficiency of the slag removal equipment.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a slag removal device for ultrasonic welding, comprising a bottom plate, both sides of the top of the bottom plate are fixedly connected with a first vertical plate, the lower end of the inner side of the first vertical plate is fixedly connected with a placing plate, the middle end of the outer side of the first vertical plate is fixedly installed with a first cylinder by bolts, the output end of the first cylinder is fixedly connected with a clamping plate, the outer side of the first vertical plate is fixedly installed with a dust collector through an air filter, the input end of the dust collector is fixedly connected with a dust suction pipe, and the input end of the dust suction pipe is fixedly connected with a dust hood, the right side of the top of the bottom plate is fixedly connected with a second vertical plate, the middle end of the outer side of the second vertical plate is fixedly installed with a second cylinder, the output end of the second cylinder is fixedly installed with a motor, the output end of the motor is fixedly connected with a grinding disc, the top of the left side of the second vertical plate is fixedly connected with a top plate, and the bottom of the top plate is fixedly connected to the top of the dust hood, the middle end of the top of the bottom plate is fixedly installed with a third cylinder, and the output end of the third cylinder is fixedly connected with a movable plate.

[0006] Preferably, a reserved hole is opened at the middle end of the placement plate, and the reserved hole is a rectangular structure.

[0007] Preferably, a battery box is fixedly connected to the bottom of the outer side of the second vertical plate, and a storage battery is fixedly connected to the inner cavity of the battery box.

[0008] Preferably, a charging port is provided at the middle end of one side of the battery box, and an output end of the charging port is electrically connected to an input end of the battery in a unidirectional manner.

[0009] Preferably, a PLC controller is fixedly mounted on the top of the outer side of the second vertical plate by bolts, and control buttons are arranged on the surface of the PLC controller.

[0010] Preferably, support legs are fixedly connected to both left and right sides of the bottom of the base plate, and anti-slip pads are provided at the bottom of the support legs.

[0011] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0012] 1. The utility model is provided with a second cylinder fixedly installed on the middle end of the outer side of the second vertical plate, a motor fixedly installed on the output end of the second cylinder, a grinding disc fixedly connected to the output end of the motor, a third cylinder fixedly installed on the middle end of the top of the bottom plate, a movable plate fixedly connected to the output end of the third cylinder, which has the effect of quickly removing slag and lifting the material, so that the height of the slag removal of the material can be conveniently adjusted without manually moving the material, thereby solving the problem that the existing slag removal equipment cannot quickly remove the slag of the material, and thus it takes a long time to place the workpiece, thus reducing the use efficiency of the slag removal equipment.

[0013] The utility model has first vertical plates fixedly connected to both sides of the top of the bottom plate, a placing plate fixedly connected to the lower end of the inner side of the first vertical plate, a first cylinder fixedly installed to the middle end of the outer side of the first vertical plate by bolts, and a clamping plate fixedly connected to the output end of the first cylinder, thereby achieving the effect of clamping materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the battery structure of the utility model;

[0016] Figure 3 This is a schematic diagram of the structure of the third cylinder of the utility model.

[0017] In the figure: 1. bottom plate; 2. placement plate; 3. top plate; 4. reserved hole; 5. first vertical plate; 6. first cylinder; 7. motor; 8. second vertical plate; 9. dust suction pipe; 10. vacuum cleaner; 11. grinding disc; 12. clamping plate; 13. charging port; 14. battery; 15. battery box; 16. second cylinder; 17. PLC controller; 18. movable plate; 19. third cylinder; 20. dust hood. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] See also Figure 1-3, a slag removal device for ultrasonic welding, comprising a bottom plate 1, both sides of the top of the bottom plate 1 are fixedly connected with a first vertical plate 5, the lower end of the inner side of the first vertical plate 5 is fixedly connected with a placing plate 2, the middle end of the outer side of the first vertical plate 5 is fixedly installed with a first cylinder 6 by bolts, the output end of the first cylinder 6 is fixedly connected with a clamping plate 12, a dust collector 10 is fixedly installed on the outer side of the first vertical plate 5 through an air filter, the input end of the dust collector 10 is fixedly connected with a dust suction pipe 9, the input end of the dust suction pipe 9 is fixedly connected with a dust suction hood 20, a second vertical plate 8 is fixedly connected to the right side of the top of the bottom plate 1, a second cylinder 16 is fixedly installed at the middle end of the outer side of the second vertical plate 8, a motor 7 is fixedly installed at the output end of the second cylinder 16, a grinding disc 11 is fixedly connected to the output end of the motor 7, and the top of the left side of the second vertical plate 8 is fixedly connected to A top plate 3 is connected, and the bottom of the top plate 3 is fixedly connected to the top of the dust hood 20, a third cylinder 19 is fixedly installed at the middle end of the top of the bottom plate 1, and the output end of the third cylinder 19 is fixedly connected to a movable plate 18, a reserved hole 4 is opened at the middle end of the placement plate 2, and the reserved hole 4 is a rectangular structure, a battery box 15 is fixedly connected to the bottom of the outer side of the second vertical plate 8, and a battery 14 is fixedly connected to the inner cavity of the battery box 15, and a charging port 13 is opened at the middle end of one side of the battery box 15, and the output end of the charging port 13 is unidirectionally electrically connected to the input end of the battery 14, a PLC controller 17 is fixedly installed on the top of the outer side of the second vertical plate 8 by bolts, and control buttons are arranged on the surface of the PLC controller 17, and support legs are fixedly connected to the left and right sides of the bottom of the bottom of the bottom plate 1, and anti-slip pads are arranged at the bottom of the support legs.

[0020] When in use, a second cylinder 16 is fixedly installed through the middle end of the outer side of the second vertical plate 8, a motor 7 is fixedly installed on the output end of the second cylinder 16, a grinding disc 11 is fixedly connected to the output end of the motor 7, a third cylinder 19 is fixedly installed on the middle end of the top of the bottom plate 1, and a movable plate 18 is fixedly connected to the output end of the third cylinder 19, which has the effect of quickly removing slag and lifting the material, so that the height of the slag removal of the material can be conveniently adjusted without manual movement of the material, which solves the problem that the existing slag removal equipment cannot quickly remove the slag of the material, and thus it takes a long time to place the workpiece, thus reducing the use efficiency of the slag removal equipment.

[0021] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A slag removal device for ultrasonic welding, comprising a bottom plate (1), characterized in that: The first vertical plates (5) are fixedly connected to both sides of the top of the bottom plate (1); the lower end of the inner side of the first vertical plate (5) is fixedly connected to a placement plate (2); the middle end of the outer side of the first vertical plate (5) is fixedly mounted with a first cylinder (6) via bolts; the output end of the first cylinder (6) is fixedly connected to a clamping plate (12); a dust collector (10) is fixedly mounted on the outer side of the first vertical plate (5) via an air filter; the input end of the dust collector (10) is fixedly connected to a dust suction pipe (9); the input end of the dust suction pipe (9) is fixedly connected to a dust suction hood (20); the bottom plate (1) A second vertical plate (8) is fixedly connected to the right side of the top, a second cylinder (16) is fixedly installed at the middle end of the outer side of the second vertical plate (8), a motor (7) is fixedly installed at the output end of the second cylinder (16), and a grinding disc (11) is fixedly connected to the output end of the motor (7), a top plate (3) is fixedly connected to the top of the left side of the second vertical plate (8), and the bottom of the top plate (3) is fixedly connected to the top of the dust hood (20), a third cylinder (19) is fixedly installed at the middle end of the top of the bottom plate (1), and a movable plate (18) is fixedly connected to the output end of the third cylinder (19).

2. The ultrasonic welding slag removal device according to claim 1, characterized in that: A reserved hole (4) is provided at the middle end of the placement plate (2), and the reserved hole (4) is a rectangular structure.

3. The ultrasonic welding slag removal device according to claim 1, characterized in that: A battery box (15) is fixedly connected to the bottom of the outer side of the second vertical plate (8), and a storage battery (14) is fixedly connected to the inner cavity of the battery box (15).

4. The ultrasonic welding slag removal device according to claim 3, characterized in that: A charging port (13) is provided at the middle end of one side of the battery box (15), and the output end of the charging port (13) is electrically connected to the input end of the storage battery (14) in a unidirectional manner.

5. The ultrasonic welding slag removal device according to claim 1, characterized in that: A PLC controller (17) is fixedly mounted on the top of the outer side of the second vertical plate (8) by means of bolts, and control buttons are arranged on the surface of the PLC controller (17).

6. The ultrasonic welding slag removal device according to claim 1, characterized in that: Support legs are fixedly connected to the left and right sides of the bottom of the base plate (1), and anti-slip pads are provided at the bottom of the support legs.