Polishing and spraying device for secondary lining trolley
By designing a grinding and spraying device including adjusting the spraying mechanism and an electric telescopic rod grinding mechanism, the problem of difficulty in adjusting the nozzle position and grinding wheel in tunnel grinding and spraying of the existing two-lined trolley is solved, and flexible adaptation to tunnels of different sizes and flexibility in grinding operations is achieved.
Patent Information
- Application Number
- CN202420830148.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-22
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-04-22
AI Technical Summary
When the existing second-lined trolley grinds and sprays the tunnel, the nozzle position is difficult to adjust, and it cannot adapt to tunnels of different sizes, and the grinding orientation, height and depth of the grinding wheel are not convenient to adjust.
A polishing and spraying device including a base plate, a curved outer frame, a limit frame and an adjustment spraying mechanism is designed. The distance between the nozzle and the tunnel wall can be adjusted by adjusting the spray mechanism, and the semicircular design of the outer frame and the limit frame allows for flexible spray position adjustment. The grinding mechanism adopts an electric telescopic rod and a worm gear meshing mechanism to achieve flexible adjustment of the grinding orientation, height and depth of the grinding wheel.
The flexible adjustment of the nozzle position is achieved, and the mold release agent is applied to tunnels of different sizes. The grinding orientation, height and depth of the grinding wheel can be adjusted as needed, improving the flexibility and adaptability of operation.
Smart Images

Figure CN222589169U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of tunnel lining trolleys, and in particular relates to a grinding and spraying device installed on a secondary lining trolley. Background Art
[0002] Tunnel lining trolley is a special equipment that must be used in the secondary lining of the tunnel construction process. It is used for the concrete lining construction of the inner wall of the tunnel. The concrete lining trolley is an indispensable non-standard product for the secondary lining in the tunnel construction process. It mainly includes simple lining trolley, fully hydraulic automatic walking lining trolley and grid lining trolley. When the existing secondary lining trolley is used for grinding and spraying the tunnel, it is not convenient to adjust the distance from the nozzle position to the tunnel wall, and lacks the versatility of spraying release agents on tunnels of different sizes; the grinding direction, grinding height or depth of the grinding wheel are not easy to adjust. Summary of the invention
[0003] The technical problem to be solved by the utility model is to provide a grinding and spraying device for a second lining trolley which can adjust the distance from a nozzle to a tunnel wall to adapt to spraying a release agent on tunnels of different sizes and can adjust the grinding position of a grinding wheel.
[0004] The above purpose is achieved as follows:
[0005] It includes a base plate, both ends of which are provided with running wheels, and a demoulding agent box is installed on the base plate; it also includes an arc-shaped outer frame, the lower end of the outer frame is fixed to the left and right sides of the base plate, an arc-shaped limit frame is arranged on the outer side of the outer frame, the radius of the limit frame is greater than the radius of the outer frame, the left end and the right end of the bottom of the limit frame are respectively fixed to the left end and the right end of the bottom of the outer frame by pull rods, and a plurality of adjustment spraying mechanisms are arranged on the outer frame and the limit frame; the running wheels on the base plate are placed on tracks.
[0006] A grinding mechanism is provided in the middle of the base plate, and the grinding mechanism includes a base, which is fixed on the base plate, the lower end of the telescopic rod is hinged on the base through a hinge shaft, the worm wheel is installed on the hinge shaft, the worm is installed in the base, the worm wheel and worm are meshed, one end of the worm is connected to the output shaft of the first motor, the first motor is installed on the base, and the first motor drives the worm to mesh with the worm wheel to rotate, so that the telescopic rod swings left and right along with the hinge shaft; a second motor is installed on the upper end of the telescopic rod, and the grinding wheel is installed on the output shaft of the second motor.
[0007] The telescopic rod is an electric telescopic rod.
[0008] The regulating spraying mechanism includes a wire drum, which is rotatably connected to the outer frame, and the two ends of the wire drum extend from the two sides of the outer frame respectively. The end of the wire drum facing the bottom plate is fixed with a first gear, and also includes a second gear meshing with the first gear. The second gear is installed on the output shaft of the third motor, and the third motor is fixed on the outer frame. The wire tube is threadedly connected in the wire drum, and the length of the wire tube is greater than the length of the wire drum. The end of the wire tube facing the bottom plate is connected to the demoulding agent box through a hose, and the other end of the wire tube extends from the limit frame. The nozzle is installed on the end of the wire tube extending from the limit frame. The guide cylinder is fixed on the outward surface of the limit frame, and the guide rod is slidably arranged in the guide cylinder, and the other end of the guide rod is fixed on the nozzle.
[0009] The outer frame and the limiting frame are both arranged in a semicircular shape.
[0010] The wire tubes of the regulating spraying structure are evenly distributed on the circumference of the outer frame.
[0011] The release agent box is connected to all the wire tubes by means of hoses.
[0012] The advantages of the utility model are: the position of the nozzle can be adjusted by setting the spray adjustment mechanism, thereby adjusting the distance from the nozzle to the tunnel wall to adapt to spraying release agents on tunnels of different sizes, and the utility model is widely used; the grinding position of the grinding wheel can be adjusted by the grinding device, and the grinding height or depth of the grinding wheel can also be adjusted. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a structural schematic diagram of the utility model;
[0014] Figure 2 It is magnified Figure 1 Schematic diagram of the structure at A in the middle;
[0015] Figure 3 It is magnified Figure 1 Schematic diagram of the structure at point B in the middle. DETAILED DESCRIPTION
[0016] Combine the following Figure 1-3 Further explain the utility model;
[0017] It includes a base plate 1, with walking wheels 2 installed at both ends of the base plate, and a release agent box 3 installed on the base plate; it also includes an arc-shaped outer frame 4, the lower end of the outer frame is fixed to the left and right sides of the base plate, and an arc-shaped limit frame 5 is arranged on the outer side of the outer frame. The radius of the limit frame is greater than the radius of the outer frame, and the left and right ends of the bottom of the limit frame are respectively fixed to the left and right ends of the bottom of the outer frame by pull rods 6, and a plurality of adjustment spraying mechanisms are arranged on the outer frame and the limit frame; the walking wheels on the base plate are placed on tracks 7.
[0018] A grinding mechanism is provided in the middle of the bottom plate, and the grinding mechanism includes a base 8, which is fixed on the bottom plate, the lower end of the telescopic rod 9 is hinged on the base through a hinge shaft, the worm wheel 10 is installed on the hinge shaft, the worm 11 is installed in the base, the worm wheel and the worm are meshed, one end of the worm is connected to the output shaft of the first motor 12, the first motor is installed on the base, and the first motor drives the worm to mesh with the worm wheel to rotate, so that the telescopic rod swings left and right with the hinge shaft; the upper end of the telescopic rod is installed with a second motor 13, and the grinding wheel 14 is installed on the output shaft of the second motor. The grinding depth or height of the tunnel wall can be adjusted by the extension and retraction of the telescopic rod, and the grinding direction can be adjusted by the worm meshing with the worm wheel.
[0019] The telescopic rod is an electric telescopic rod.
[0020] The regulating spraying mechanism includes a wire drum 15, which is rotatably connected to the outer frame 4, and the two ends of the wire drum extend from both sides of the outer frame respectively. The end of the wire drum facing the bottom plate is fixed with a first gear 16, and also includes a second gear 17 meshing with the first gear. The second gear is installed on the output shaft of the third motor 18, and the third motor is fixed on the outer frame. The wire tube 19 is threadedly connected in the wire drum, and the length of the wire tube is greater than the length of the wire drum. The end of the wire tube facing the bottom plate is connected to the demoulding agent box through a hose 20, and the other end of the wire tube extends from the limit frame. The nozzle 21 is installed at the end of the wire tube extending from the limit frame. The guide cylinder 22 is fixed on the outward surface of the limit frame, and the guide rod 23 is slidably arranged in the guide cylinder, and the other end of the guide rod is fixed on the nozzle. The third motor drives the wire drum to rotate through the gear. Under the limit of the guide rod and the guide cylinder, the wire tube will be extended and retracted, so that the position of the nozzle can be adjusted to adapt to the spraying of demoulding agent on tunnels of different specifications.
[0021] The outer frame and the limiting frame are both arranged in a semicircular shape.
[0022] The wire tubes of the regulating spraying structure are evenly distributed on the circumference of the outer frame.
[0023] The release agent box is connected to all the wire tubes by means of hoses.
[0024] When it is necessary to spray the release agent on the tunnel wall, first start the third motor to drive the gear to rotate, and then drive the wire tube to rotate. Since the wire tube is threadedly connected to the wire tube, and the nozzle at the end of the wire tube is restricted by the guide rod and the guide cylinder, the wire tube will adjust the position of the nozzle, and the guide rod will slide in the guide cylinder until the nozzle is at a suitable distance from the tunnel wall. Then the release agent in the release agent box is transported to the wire tube by a hose, and finally sprayed on the tunnel wall. When it is necessary to grind the demolded tunnel wall, start the telescopic rod so that the grinding wheel is located on the tunnel wall, start the second motor, and the grinding wheel can be rotated for grinding. When it is necessary to adjust the grinding direction of the grinding wheel, start the first motor, the worm meshes with the worm wheel to rotate, and the worm wheel drives the telescopic rod to rotate, so that the grinding direction of the grinding wheel changes, and the tunnel wall can be flexibly polished.
[0025] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A grinding and spraying device for a secondary lining trolley, comprising a base plate (1), two ends of the base plate are provided with walking wheels (2), a release agent box (3) is provided on the base plate; further comprising an arc-shaped outer frame (4), the lower end of the outer frame is fixed to the left and right sides of the base plate, an arc-shaped limit frame (5) is provided on the outer side of the outer frame, the radius of the limit frame is greater than the radius of the outer frame, the left and right ends of the bottom of the limit frame are respectively fixed to the left and right ends of the bottom of the outer frame by pull rods (6), and a plurality of adjustment spraying mechanisms are provided on the outer frame and the limit frame; the characteristics are: A grinding mechanism is provided in the middle of the bottom plate, the grinding mechanism comprising a base (8), the base is fixed on the bottom plate, the lower end of the telescopic rod (9) is hinged on the base through a hinge shaft, the worm wheel (10) is mounted on the hinge shaft, the worm (11) is mounted in the base, the worm wheel and worm are meshed, one end of the worm is connected to the output shaft of a first motor (12), and the first motor is mounted on the base; a second motor (13) is mounted on the upper end of the telescopic rod, and a grinding wheel (14) is mounted on the output shaft of the second motor; The regulating spraying mechanism comprises a wire drum (15), which is rotatably connected to the outer frame (4), and the two ends of the wire drum are respectively exposed from the two sides of the outer frame. A first gear (16) is fixed to the end of the wire drum facing the bottom plate, and the wire drum also comprises a second gear (17) meshing with the first gear. The second gear is installed on the output shaft of a third motor (18), and the third motor is fixed to the outer frame. A wire tube (19) is threadedly connected in the wire drum, and the length of the wire tube is greater than the length of the wire drum. The end of the wire tube facing the bottom plate is connected to the demoulding agent box through a hose (20), and the other end of the wire tube extends from the limit frame. The nozzle (21) is installed at the end of the wire tube extending from the limit frame; a guide tube (22) is fixed on the outward surface of the limit frame, and a guide rod (23) is slidably arranged in the guide tube, and the other end of the guide rod is fixed to the nozzle.