Integrated special-shaped wall forming tool

Abstract

The utility model discloses an integrated special-shaped wall forming tool, which belongs to the technical field of forming tools and comprises a bottom frame mask, bottom frame square tubes are respectively arranged at the left end and the right end of the bottom frame mask in the length direction, a plurality of rib plates are arranged along the length direction of the bottom frame mask, and the rib plates are attached to the inner surface of the bottom frame mask. The bottom frame is formed by the bottom frame mask, the bottom frame square tubes and the rib plates; a notch is formed in the side, away from the underframe mask, of the rib plate, and a first mask, a second mask and a third mask are arranged along the outer side end face of the notch. The appearance of the notch is sequentially provided with a first bevel edge, a second vertical edge and a third bevel edge from top to bottom, the first mask is arranged on the first bevel edge, the second mask is arranged on the second vertical edge, and the third mask is arranged on the third bevel edge. According to the special-shaped wall forming device, control errors can be reduced, the forming angle of a special-shaped wall is guaranteed, and the forming quality of the special-shaped wall is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of molding tooling, in particular to an integrated special-shaped wall molding tooling. Background Art

[0002] In order to improve the mobility of equipment and meet the needs of equipment integration with more equipment, cabin lightweight technology has been widely used in ground equipment and vehicle-mounted cabins. The special-shaped cabin provides an installation environment for the equipment. The special-shaped cabin consists of left and right walls, bottom walls, special-shaped walls, and cabin doors. Due to the special-shaped wall cross-section, the structure is complex and the manufacturing is the most difficult. The existing tooling platform is difficult to ensure the forming angle of the special-shaped wall. The angle control error of the special-shaped wall is large, and the dimensional accuracy control is poor, which affects the quality of the special-shaped wall forming. Summary of the invention

[0003] The main purpose of the utility model is to solve the above-mentioned technical problems to a certain extent, and to provide an integrated special-shaped wall forming tool, which can reduce the control error, ensure the forming angle of the special-shaped wall, and improve the quality of the special-shaped wall forming.

[0004] The above-mentioned problem to be solved by the utility model is achieved through the following technical solutions:

[0005] The invention provides an integrated special-shaped wall forming tool, comprising a base frame panel, wherein the left and right ends of the base frame panel in the length direction are respectively provided with base frame square tubes, a plurality of ribs are provided along the length direction of the base frame panel, and the ribs are fitted with the inner surface of the base frame panel, so that the base frame panel, the base frame square tube and the ribs form a base frame; a notch is provided on the side of the rib away from the base frame panel, and a first panel, a second panel and a third panel are provided along the outer end surface of the notch; the shape of the notch is sequentially provided with a first oblique side, a second vertical side and a third oblique side from top to bottom, the first panel is provided at the first oblique side, the second panel is provided at the second vertical side, and the third panel is provided at the third oblique side; reinforcing square tubes are respectively provided inside the base frame at the connection between the first panel, the second panel and the third panel and the ribs, the two side surfaces of the reinforcing square tube are respectively fixedly connected with the ribs on both sides, and the end surfaces thereof are fixedly connected with the corresponding first panel, the second panel and the third panel.

[0006] In some embodiments, the bottom frame is provided with three reinforcing square tubes respectively at the connection places between the first mask plate, the second mask plate and the third mask plate and the rib plate.

[0007] In some embodiments, the first oblique side is inclined upward and forms an angle of 111.4° with the top end of the second vertical side.

[0008] In some embodiments, a first angle steel is provided at the connection between the first oblique side and the second vertical side.

[0009] In some embodiments, the third hypotenuse is inclined downward and forms an angle of 158.6° with the bottom end of the second vertical edge.

[0010] In some embodiments, a second angle steel is provided at the connection between the third oblique edge and the second vertical edge.

[0011] The above technical solution provided by this application has the following advantages compared with the prior art:

[0012] The utility model comprises a bottom frame formed by mutually welding a bottom frame cover plate, a bottom frame square tube and a rib plate, and at the same time, a first cover plate, a second cover plate and a third cover plate are laid at the notch formed by the rib plate, so that the overall structure of the tooling platform is formed by welding various components, and a high-precision forming platform is provided for the special-shaped wall, which can reduce the control error, ensure the forming angle of the special-shaped wall, and improve the forming quality of the special-shaped wall; and the notch shape is the same as the outer shape of the special-shaped wall, so that the notch shape of the rib plate can be designed according to the size of the special-shaped wall.

[0013] Furthermore, the overall structural strength of the tooling platform is increased by strengthening the welding of the square tube and the rib plate as well as the first cover plate, the second cover plate and the third cover plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.

[0015] Figure 1 This is a structural diagram of the integrated special-shaped wall forming tooling of the utility model;

[0016] Figure 2 This is an exploded view of the integrated special-shaped wall forming tooling of the utility model;

[0017] Figure 3 It is a structural diagram of the bottom frame of the utility model.

[0018] Description of Figure Numbers:

[0019] 1-base panel; 2-base square tube; 3-rib plate; 4-first panel; 5-second panel; 6-third panel; 7-first bevel; 8-second vertical edge; 9-third bevel; 10-reinforced square tube; 11-first angle steel; 12-second angle steel. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back...), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indications will also change accordingly.

[0022] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the utility model, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features limited to "first" and "second" may explicitly or implicitly include at least one of the features. In addition, if "and / or" or "and / or" appears in the full text, its meaning includes three parallel solutions. Taking "A and / or B" as an example, it includes solution A, solution B, or solutions that satisfy both A and B. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the utility model.

[0023] like Figure 1-3 As shown, the utility model proposes an integrated special-shaped wall forming tool, including a base frame panel 1, a base frame square tube 2 is respectively provided at the left and right ends of the base frame panel 1 in the length direction, a plurality of ribs 3 are provided along the length direction of the base frame panel 1, and the ribs 3 are fitted with the inner surface of the base frame panel 1, so that the base frame panel 1, the base frame square tube 2 and the ribs 3 constitute a bottom frame; a notch is provided on the side of the rib 3 away from the base frame panel 1, and a first panel 4, a second panel 5 and a third panel 6 are provided along the outer end surface of the notch; the shape of the notch is sequentially provided as a first oblique edge 7, a second vertical edge 8 and a third oblique edge 9 from top to bottom, the first panel 4 is provided on the first oblique edge 7, the second panel 5 is provided on the second vertical edge 8, and the third panel 6 is provided on the third oblique edge 9.

[0024] In this embodiment, a bottom frame is formed by welding a bottom frame panel 1, a bottom frame square tube 2 and a rib plate 3 together. At the same time, a first panel 4, a second panel 5 and a third panel 6 are laid in the notch formed by the rib plate 3. The shape of the notch is the same as the shape of the special-shaped wall. Therefore, by welding various components to form the overall structure of the tooling platform, a high-precision forming platform is provided for the special-shaped wall, which can reduce control errors, ensure the forming angle of the special-shaped wall, and improve the quality of the special-shaped wall forming.

[0025] Furthermore, three reinforcing square tubes 10 are respectively provided inside the bottom frame at the connection places of the first panel 4, the second panel 5 and the third panel 6 and the rib plate 3. The two side surfaces of the reinforcing square tubes 10 are respectively fixedly connected to the rib plates 3 on both sides, and the end surfaces thereof are fixedly connected to the corresponding first panel 4, the second panel 5 and the third panel 6. By welding the reinforcing square tubes 10 to the rib plates 3 and the first panel 4, the second panel 5 and the third panel 6, the overall structural strength of the tooling platform is increased.

[0026] In this embodiment, the first oblique edge 7 is inclined upward and forms an angle of 111.4° with the top end of the second vertical edge 8, and the third oblique edge 9 is inclined downward and forms an angle of 158.6° with the bottom end of the second vertical edge 8; through this structure, the formed angle is the same as the angle of the required special-shaped wall.

[0027] It is worth noting that the angle between the first oblique edge 7 and the second vertical edge 8, and the angle between the third oblique edge 9 and the second vertical edge 8 can be designed according to the size of the special-shaped wall, so that the shape of the gap formed by the rib plate 3 is the same as the shape of the special-shaped wall, and then the first mask plate 4, the second mask plate 5 and the third mask plate 6 are welded to the rib plate 3 to form a tooling platform.

[0028] In order to further improve the stability between the rib plate 3 and each panel, a first angle steel 11 is provided at the connection between the first oblique side 7 and the second vertical side 8, and a second angle steel 12 is provided at the connection between the third oblique side 9 and the second vertical side 8; wherein the two side surfaces of the first angle steel 11 are fixedly connected to the rib plates 3 on both sides, and the other two end surfaces are welded to the first panel 4 and the second panel 5, respectively; the two side surfaces of the second angle steel 12 are fixedly connected to the rib plates 3 on both sides, and the other two end surfaces are welded to the second panel 5 and the third panel 6, respectively.

[0029] The above are only preferred embodiments of the present invention, and do not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the inventive concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.

Claims

1. An integrated special-shaped wall forming tool, characterized in that: It comprises a bottom frame panel, wherein the bottom frame square tubes are respectively arranged at the left and right ends of the bottom frame panel in the length direction, and a plurality of ribs are arranged along the length direction of the bottom frame panel, and the ribs are fitted with the inner surface of the bottom frame panel, so that the bottom frame panel, the bottom frame square tubes and the ribs constitute a bottom frame; A notch is provided on one side of the rib plate away from the bottom frame panel, and a first panel, a second panel and a third panel are provided along the outer end surface of the notch; The notch shape is sequentially arranged as a first oblique side, a second vertical side and a third oblique side from top to bottom, the first mask is arranged at the first oblique side, the second mask is arranged at the second vertical side, and the third mask is arranged at the third oblique side; Reinforced square tubes are provided inside the bottom frame at the connection points between the first mask, the second mask and the third mask and the rib plate, respectively. The two side surfaces of the reinforced square tubes are fixedly connected to the rib plates on both sides, respectively, and the end surfaces thereof are fixedly connected to the corresponding first mask, the second mask and the third mask.

2. The integrated special-shaped wall forming tool according to claim 1, characterized in that: The bottom frame is provided with three reinforcing square tubes respectively at the connection places between the first cover plate, the second cover plate and the third cover plate and the rib plate.

3. The integrated special-shaped wall forming tool according to claim 1, characterized in that: The first oblique side is inclined upward and forms an angle of 111.4° with the top end of the second vertical side.

4. The integrated special-shaped wall forming tool according to claim 1, characterized in that: A first angle steel is provided at the connection between the first oblique side and the second vertical side.

5. The integrated special-shaped wall forming tool according to claim 1, characterized in that: The third hypotenuse is inclined downward and forms an angle of 158.6° with the bottom end of the second vertical side.

6. The integrated special-shaped wall forming tool according to claim 1, characterized in that: A second angle steel is provided at the connection between the third oblique side and the second vertical side.

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