Special tool for machining new energy energy gathering disc

By designing a special tool for new energy energy-concentrating disk processing including an electric telescopic rod, a driving rod, a first clamp seat and a rotating mechanism, the problem of the difficulty of flipping and double-sided processing of new energy energy-concentrating disk processing in the prior art is solved, and efficient double-sided processing operation is achieved.

CN222589702UActive Publication Date: 2025-03-11WUXI HAOJIANG MASCH MFG CO LTD
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Patent Information

Application Number
CN202420503916.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-14
Publication Date
2025-03-11
Estimated Expiration
2034-03-14

AI Technical Summary

Technical Problem

The existing new energy energy-concentrating disk processing tooling is difficult to achieve convenient flip and double-sided processing of energy-concentrating disks, resulting in cumbersome operation and low processing efficiency.

Method used

A special tool for new energy energy-concentrating disk processing including an electric telescopic rod, a driving rod, a first clamp seat and a rotating mechanism is designed. The electric telescopic rod drives the driving rod and the first clamp seat to expand and retract to achieve clamping. The servo motor drives the driving wheel and the driven wheel to rotate, and the second clamp seat to flip through the rotating shaft to realize flip and double-sided machining of the energy-concentrating disk.

Benefits of technology

It realizes that the new energy-intensive disk is conveniently processed without disassembling it, which simplifies the operation process and improves the processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a tool special for machining a new energy energy gathering disc. The tool comprises a tool frame. And the clamping mechanism is used for clamping the new energy energy gathering disc to be machined and comprises an electric telescopic rod fixedly connected to the top of the side face of the tool frame. According to the novel energy-gathering disc clamping device, firstly, a to-be-machined novel energy-gathering disc is placed between the first clamping base and the second clamping base, then the electric telescopic rod drives the driving rod to stretch out and draw back, the first clamping base is driven to be close to the novel energy-gathering disc, and therefore the novel energy-gathering disc can be clamped conveniently, and the servo motor drives the driving wheel to rotate; and under the transmission action of the transmission belt, the driven wheel is driven to rotate, so that the second clamping seat can be driven to turn over through the rotating shaft, and then the clamped new energy energy-gathering disc can be driven to turn over, so that double-sided processing of the new energy energy-gathering disc can be realized, the operation of a worker is facilitated, and the working efficiency is improved. And the processing efficiency of the new energy energy gathering disc is also improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of processing tooling, in particular to a special tooling for processing a new energy gathering disc. Background Art

[0002] Processing tooling refers to the general term for tools, fixtures, molds and auxiliary equipment required to complete workpiece processing, assembly and testing during the production and processing process. The new energy energy gathering plate is also called "new energy energy-saving ring" or "new energy fire gathering hood". It is a round iron ring, mostly made of cast iron or alloy. The new energy energy gathering ring requires special tooling to clamp and fix it during the processing.

[0003] However, the new energy energy gathering disks in the prior art are processed and assembled together, which makes it inconvenient to flip the clamped new energy energy gathering disks. Therefore, after one side of the new energy energy gathering disk is processed, the processed new energy energy gathering disk needs to be disassembled, then turned over, and finally re-fixed, which is not only cumbersome to operate but also has low processing efficiency. Utility Model Content

[0004] The purpose of the utility model is to provide a special tooling for processing a new energy energy gathering disk. First, the new energy energy gathering disk to be processed is placed between a first clamping seat and a second clamping seat. Then, the driving rod is extended and retracted by an electric telescopic rod, and the first clamping seat is driven close to the new energy energy gathering disk, so that the new energy energy gathering disk can be conveniently clamped, and then one side of the new energy energy gathering disk can be processed conveniently. After the processing of one side of the new energy energy gathering disk is completed, it is only necessary to turn on the servo motor, and the servo motor drives the active wheel to rotate, and under the transmission action of the transmission belt, drives the driven wheel to rotate, so that the second clamping seat can be driven to flip through the rotating shaft, and then the clamped new energy energy gathering disk can be driven to turn over. Therefore, the double-sided processing of the new energy energy gathering disk can be realized without disassembling the new energy energy gathering disk. This not only facilitates the operation of the staff, but also improves the processing efficiency of the new energy energy gathering disk.

[0005] In order to achieve the above-mentioned purpose, the main technical solutions adopted by the utility model include:

[0006] A special tooling for processing new energy gathering disks, comprising:

[0007] Tooling rack;

[0008] A clamping mechanism for clamping the new energy energy collecting disk to be processed, the clamping mechanism comprising an electric telescopic rod fixedly connected to the top of the side of the tooling frame, a driving rod fixedly connected to the output end of the electric telescopic rod, and a first clamping seat rotatably mounted on the other end of the driving rod through a connecting bearing;

[0009] A rotating mechanism used in conjunction with the clamping mechanism comprises a rotating assembly for rotating the new energy energy collecting disk to be processed, and a driving assembly for driving the rotating assembly is installed on the side of the rotating assembly.

[0010] The above-mentioned special tooling for processing new energy energy-gathering disks, wherein the rotating assembly includes a rotating shaft rotatably mounted on the tooling frame, and the end of the rotating shaft is fixedly connected to a second clamping seat that cooperates with the first clamping seat.

[0011] The above-mentioned special tooling for processing new energy energy-gathering disks, wherein the driving assembly includes a servo motor fixedly connected to the side of the tooling frame, a driving wheel is fixedly connected to the output shaft of the servo motor, and a driven wheel matching the driving wheel is fixedly connected to one end of the rotating shaft away from the second clamping seat and corresponding to the position of the driving wheel, and the driven wheel and the driving wheel are connected by a transmission belt.

[0012] In the above-mentioned special tooling for processing new energy energy-gathering disks, a limit bearing rotatably connected to the rotating shaft is also installed on the clamping mechanism and at a position corresponding to the rotating shaft.

[0013] In the above-mentioned special tooling for processing new energy energy-gathering disks, the second clamping seat and the first clamping seat are both designed to be arc-shaped to match the new energy energy-gathering disk to be processed.

[0014] In the above-mentioned special tooling for processing new energy energy-gathering disks, clamping pads are fixedly connected to the inner walls of the first clamping seat and the second clamping seat.

[0015] The utility model has at least the following beneficial effects:

[0016] In the utility model, a special tooling for processing new energy energy gathering disks is realized. First, the new energy energy gathering disk to be processed is placed between the first clamping seat and the second clamping seat. Then, the driving rod is driven to extend and retract through the electric telescopic rod, and the first clamping seat is driven to approach the new energy energy gathering disk, so that the new energy energy gathering disk can be conveniently clamped, and then one side of the new energy energy gathering disk can be processed conveniently. After the processing of one side of the new energy energy gathering disk is completed, it is only necessary to turn on the servo motor, and the servo motor drives the active wheel to rotate, and under the transmission action of the transmission belt, drives the driven wheel to rotate, so that the second clamping seat can be driven to flip through the rotating shaft, and then the clamped new energy energy gathering disk can be driven to turn over. Therefore, the double-sided processing of the new energy energy gathering disk can be realized without disassembling the new energy energy gathering disk. This not only facilitates the operation of the staff, but also improves the processing efficiency of the new energy energy gathering disk. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:

[0018] Figure 1 This is a structural schematic diagram of a special tooling for processing a new energy-gathering disk of the utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the clamping mechanism in the special tooling for processing the new energy-gathering disk of the utility model;

[0020] Figure 3 It is a structural schematic diagram of the rotating mechanism in the special tooling for processing new energy energy-gathering disks of the utility model.

[0021] Description of Figure Numbers:

[0022] 1. Fixture frame; 2. Clamping mechanism; 3. Rotating mechanism;

[0023] 201, electric telescopic rod; 202, driving rod; 203, connecting bearing; 204, first clamping seat;

[0024] 301. Rotating assembly; 302. Driving assembly;

[0025] 3011, rotating shaft; 3012, second clamping seat;

[0026] 30111, limit bearing; 30121, clamping pad;

[0027] 3021, servo motor; 3022, driving wheel; 3023, driven wheel; 3024, transmission belt. DETAILED DESCRIPTION

[0028] The following will describe the implementation methods of the present application in detail with the help of accompanying drawings and examples, so that the implementation process of how the present application uses technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.

[0029] Please refer to Figures 1 to 3 As shown, an embodiment of the utility model provides a special tooling for processing a new energy energy-gathering disk, comprising: a tooling frame 1, a clamping mechanism 2 for clamping the new energy energy-gathering disk to be processed, and a rotating mechanism 3 used in conjunction with the clamping mechanism 2;

[0030] Please refer to Figures 1 to 3 As shown, the clamping mechanism 2 includes an electric telescopic rod 201 fixedly connected to the top of the side of the tooling frame 1, a driving rod 202 is fixedly connected to the output end of the electric telescopic rod 201, and the other end of the driving rod 202 is rotatably mounted with a first clamping seat 204 through a connecting bearing 203;

[0031] Please refer to Figures 1 to 3 As shown, the rotating mechanism 3 includes a rotating assembly 301 for rotating the new energy gathering disk to be processed, and a driving assembly 302 for driving the rotating assembly 301 is installed on the side of the rotating assembly 301;

[0032] Please refer to Figures 1 to 3 As shown, the rotating assembly 301 includes a rotating shaft 3011 rotatably mounted on the tooling frame 1 , and the end of the rotating shaft 3011 is fixedly connected to a second clamping seat 3012 that cooperates with the first clamping seat 204 .

[0033] Please refer to Figures 1 to 3 As shown, the driving assembly 302 includes a servo motor 3021 fixedly connected to the side of the tooling frame 1, and a driving wheel 3022 is fixedly connected to the output shaft of the servo motor 3021. A driven wheel 3023 matching the driving wheel 3022 is fixedly connected to one end of the rotating shaft 3011 away from the second clamping seat 3012 and corresponding to the position of the driving wheel 3022, and the driven wheel 3023 is connected to the driving wheel 3022 through a transmission belt 3024.

[0034] By adopting the above technical scheme, the new energy energy gathering disk to be processed is first placed between the first clamping seat 204 and the second clamping seat 3012, and then the driving rod 202 is driven to be extended and retracted by the electric telescopic rod 201, and the first clamping seat 204 is driven to be close to the new energy energy gathering disk, so that the new energy energy gathering disk can be conveniently clamped, and then the new energy energy gathering disk can be conveniently processed on one side. After the processing of one side of the new energy energy gathering disk is completed, it is only necessary to turn on the servo motor 3021, and the servo motor 3021 drives the active wheel 3022 to rotate, and under the transmission action of the transmission belt 3024, the driven wheel 3023 is driven to rotate, so that the second clamping seat 3012 can be turned over by the rotating shaft 3011, and then the clamped new energy energy gathering disk can be driven to turn over. Therefore, the double-sided processing of the new energy energy gathering disk can be realized without disassembling the new energy energy gathering disk, which not only facilitates the operation of the staff, but also improves the processing efficiency of the new energy energy gathering disk.

[0035] Please refer to Figures 1 to 3 As shown, a limit bearing 30111 rotatably connected to the rotating shaft 3011 is also installed on the clamping mechanism 2 and at a position corresponding to the rotating shaft 3011;

[0036] By adopting the above technical solution, the limiting bearing 30111 is provided to limit the rotating shaft 3011, thereby increasing the stability of the rotation of the rotating shaft 3011.

[0037] Please refer to Figures 1 to 3 As shown, the second clamping seat 3012 and the first clamping seat 204 are both designed to be arc-shaped to match the new energy gathering disk to be processed;

[0038] By adopting the above technical solution, the arc-shaped first clamping seat 204 and the second clamping seat 3012 increase the fitting surface when in contact with the new energy gathering disk, thereby improving the stability of clamping and fixing the new energy gathering disk to be processed.

[0039] Please refer to Figures 1 to 3 As shown, a clamping pad 30121 is fixedly connected to the inner wall of the first clamping seat 204 and the second clamping seat 3012;

[0040] By adopting the above technical solution, by setting the clamping pad 30121, the stability of the clamping of the new energy energy gathering disk to be processed is increased, and the damage to the new energy energy gathering disk during the clamping process can be avoided, thereby improving the practicality.

[0041] The working principle of the utility model is: first, the new energy energy gathering disk to be processed is placed between the first clamping seat 204 and the second clamping seat 3012, and then the driving rod 202 is driven to be extended and retracted by the electric telescopic rod 201, and the first clamping seat 204 is driven to be close to the new energy energy gathering disk, so that the new energy energy gathering disk can be conveniently clamped, and then the new energy energy gathering disk can be conveniently processed on one side. After the processing of one side of the new energy energy gathering disk is completed, it is only necessary to turn on the servo motor 3021, and the servo motor 3021 drives the active wheel 3022 to rotate, and under the transmission action of the transmission belt 3024, the driven wheel 3023 is driven to rotate, so that the second clamping seat 3012 can be driven to flip through the rotating shaft 3011, and then the clamped new energy energy gathering disk can be driven to turn over, so that the double-sided processing of the new energy energy gathering disk can be realized without disassembling the new energy energy gathering disk, which not only facilitates the operation of the staff, but also improves the processing efficiency of the new energy energy gathering disk.

[0042] The above description shows and describes several preferred embodiments of the utility model, but as mentioned above, it should be understood that the utility model is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the utility model concept described herein through the above teachings or the technology or knowledge of the relevant field. The changes and modifications made by those skilled in the art do not deviate from the spirit and scope of the utility model, and should be within the scope of protection of the claims attached to the utility model.

Claims

1. A special tooling for processing new energy gathering disks, characterized in that: include: Tooling rack (1); A clamping mechanism (2) for clamping a new energy energy-gathering disk to be processed, the clamping mechanism (2) comprising an electric telescopic rod (201) fixedly connected to the top of the side of the tooling frame (1), a driving rod (202) fixedly connected to the output end of the electric telescopic rod (201), and a first clamping seat (204) rotatably mounted on the other end of the driving rod (202) via a connecting bearing (203); A rotating mechanism (3) used in conjunction with the clamping mechanism (2), the rotating mechanism (3) comprising a rotating assembly (301) for rotating the new energy energy collecting disk to be processed, and a driving assembly (302) for driving the rotating assembly (301) is installed on the side of the rotating assembly (301).

2. According to claim 1, a special tooling for processing new energy concentrating disks is characterized by: The rotating assembly (301) comprises a rotating shaft (3011) rotatably mounted on the tooling frame (1), and the end of the rotating shaft (3011) is fixedly connected to a second clamping seat (3012) that cooperates with the first clamping seat (204).

3. A tooling for processing a new energy energy-gathering disk according to claim 2, characterized in that: The driving assembly (302) comprises a servo motor (3021) fixedly connected to a side of the tooling frame (1); a driving wheel (3022) is fixedly connected to the output shaft of the servo motor (3021); a driven wheel (3023) matching the driving wheel (3022) is fixedly connected to one end of the rotating shaft (3011) away from the second clamping seat (3012) and corresponding to the position of the driving wheel (3022); and the driven wheel (3023) is connected to the driving wheel (3022) by a transmission belt (3024).

4. According to claim 3, a special tooling for processing new energy concentrating disks is characterized by: A limit bearing (30111) rotatably connected to the rotating shaft (3011) is also installed on the clamping mechanism (2) at a position corresponding to the rotating shaft (3011).

5. According to claim 4, a special tooling for processing new energy concentrating disks is characterized by: The second clamping seat (3012) and the first clamping seat (204) are both designed to be arc-shaped to match the new energy gathering disk to be processed.

6. The special tooling for processing new energy energy-gathering disks according to claim 5 is characterized by: A clamping pad (30121) is fixedly connected to the inner walls of the first clamping seat (204) and the second clamping seat (3012).