Tenon milling device for wooden toy production

By designing a tenon milling device including a support mechanism, a moving mechanism and a tenon milling mechanism, the problems of low milling and tenon processing efficiency and inconvenient wood chip collection in the prior art are solved, continuous processing and wood chip collection are realized, and production efficiency and work safety are improved.

CN222590140UActive Publication Date: 2025-03-11YUNHE COUNTY YOUMING TOYS CO LTD
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Patent Information

Application Number
CN202420998690.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2025-03-11
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

The existing wooden toy milling device for production needs to be shut down when discharging and collecting materials, resulting in low processing efficiency and inability to collect generated wood chips, endangering the health of staff and polluting the environment.

Method used

A tenon milling device including a support mechanism, a moving mechanism and a tenon milling mechanism is designed. The moving mechanism realizes continuous feeding and discharge of raw materials through the cooperation of the conveyor belt and the positioning rubber plate, and the milling mechanism collects wood chips through a dustproof cover and a dust extraction tube.

Benefits of technology

It realizes continuous milling and tenon processing of raw materials without stopping, improves processing efficiency, and protects the health of staff and the installation environment by collecting wood chips.

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Abstract

The utility model discloses a tenon milling device for wooden toy production, which comprises a supporting mechanism, a moving mechanism assembled at the top of the supporting mechanism and a tenon milling mechanism assembled above the supporting mechanism, the supporting mechanism comprises a supporting cabinet body, and the utility model relates to the technical field of wooden toy production. According to the tenon milling device for wooden toy production, through cooperation of the conveying belt and the positioning rubber plate, the conveying belt can conduct movable feeding and discharging on raw materials, so that the device can conduct continuous tenon milling on the raw materials, the positioning rubber plate can conduct positioning on the raw materials when the raw materials are placed on the conveying belt, and the tenon milling accuracy of the device on the raw materials is ensured; by means of a dust cover and a dust suction pipe, wood chips generated during tenon milling of raw materials can be sucked and collected, and the situation that the wood chips are directly discharged into air to cause harm to the bodies of workers and are scattered to a working area to cause pollution to the device is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of wooden toy production, in particular to a tenon milling device for wooden toy production. Background Art

[0002] Wooden toys refer to toys made of natural materials such as wood and bamboo or synthetic wood. These toys are mainly divided into pure wooden toys, synthetic wooden toys and wooden auxiliary toys. Wooden toys need to be milled during production and processing, so a milling device is needed. The "milling device for wooden toy production" disclosed in the publication number "CN211868093U" has solved the technical disadvantage that only one piece of wood can be milled at a time. However, in actual use, there are still many defects in the milling device with similar structure. For example, during operation, the original board is milled in batches. When the staff discharges and takes out the material, the device needs to be stopped. Therefore, when milling the wooden toys, a lot of time will be wasted due to the discharge and taking out of the material, thereby affecting the efficiency of the milling of the wooden toys. At the same time, the wood chips generated during the milling operation are not collected. The wood chips generated during the milling will cause harm to the health of the staff, and will also pollute the working environment of the device and affect the service life of the device. For this reason, we have designed a milling device for wooden toy production to solve the above problems. Utility Model Content

[0003] In view of the deficiencies in the prior art, the utility model provides a tenon milling device for wooden toy production, which solves the problems of being unable to discharge and unload materials without stopping the machine, which affects the production and processing efficiency, and being unable to recycle wood chips generated during processing, which endangers the health of workers.

[0004] To achieve the above objectives, the utility model is implemented through the following technical solutions: a tenon milling device for wooden toy production, comprising a support mechanism and a moving mechanism mounted on the top of the support mechanism, and a tenon milling mechanism mounted above the support mechanism, wherein the support mechanism comprises a support cabinet, and mounting plates are fixedly mounted on both sides of the top of the support cabinet;

[0005] The moving mechanism comprises two groups of driving rollers, the two groups of driving rollers are respectively rotatably mounted inside the mounting plate, the outer walls of the two groups of driving rollers are rotatably mounted with conveyor belts, the front and back sides of the two groups of driving rollers are fixedly mounted with ring plates, and the outer wall of the conveyor belt is fixedly mounted with multiple groups of positioning rubber plates at equal distances;

[0006] The milling mechanism includes a main frame and a dust cover, a limiting frame is fixedly installed on the top of the main frame, a milling push rod is fixedly installed on the top of the limiting frame, the output end of the milling push rod passes through the main frame and is fixedly installed with a milling motor, a mounting seat is fixedly installed on the output end of the milling motor, a milling cutter is fixedly installed on the bottom of the mounting seat, support plates are fixedly installed on the front and rear sides of the top of the dust cover, telescopic rods are fixedly installed on the tops of the two groups of support plates, the tops of the two groups of telescopic rods are fixedly connected to the bottom of the milling motor, support springs are sleeved on the outsides of the two groups of telescopic rods, and a dust extraction pipe is fixedly installed on one side of the outer wall of the dust cover.

[0007] Preferably, limit frames are fixedly installed on both sides of the main frame, limit push rods are fixedly installed on the front side of the top of the limit frame, the output ends of the two groups of limit push rods pass through the limit frames and are fixedly installed with limit plates, and multiple groups of rubber pads are fixedly installed inside the two groups of limit plates.

[0008] Preferably, a corrugated tube is fixedly connected to the central position of the dust extraction tube, and an assembly tube is fixedly installed at one end of the dust extraction tube.

[0009] Preferably, a sealing ring is fixedly mounted on the bottom of the dust cover.

[0010] Preferably, guard plates are fixedly mounted on the front and rear sides of the top of the supporting cabinet, and a plurality of groups of supporting rollers are rotatably mounted at equal distances on the inner wall of the guard plates.

[0011] Preferably, threaded rods are threadedly installed around the bottom of the supporting cabinet, and foot plates are rotatably installed at the bottoms of the four groups of threaded rods.

[0012] Beneficial Effects

[0013] The utility model provides a tenon milling device for wooden toy production. Compared with the prior art, it has the following beneficial effects:

[0014] The tenon milling device for wooden toy production can move the raw materials for feeding and discharging through the cooperation between the conveyor belt and the positioning rubber plate, so that the device can continuously perform tenon milling on the raw materials, avoiding the situation that the machine needs to be stopped for unloading and unloading, which affects the processing efficiency. The positioning rubber plate can position the raw materials when they are placed on the conveyor belt, ensuring the accuracy of the device when milling the tenons. The wood chips generated by the device when milling the raw materials can be extracted and collected with the help of the dust cover and the dust extraction pipe, avoiding the situation that the wood chips are directly discharged into the air when the device is in operation, causing harm to the health of the staff, and the wood chips are scattered into the working area, causing pollution to the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 It is a schematic diagram of the conveyor belt structure of the utility model;

[0017] Figure 3 This is a schematic diagram of the main frame structure of the utility model;

[0018] Figure 4 This is a schematic diagram of the dust cover structure of the utility model;

[0019] Figure 5 This is a schematic diagram of the limit plate structure of the utility model;

[0020] In the figure: 1. Support mechanism; 101. Support cabinet; 102. Foot plate; 103. Threaded rod; 104. Mounting plate; 2. Moving mechanism; 201. Conveyor belt; 202. Driving roller; 203. Ring plate; 204. Positioning rubber plate; 205. Guard plate; 206. Support roller; 3. Milling and tenoning mechanism; 301. Main frame; 302. Limiting frame; 303. Milling and tenoning push rod; 4. Milling and tenoning motor; 401. Mounting seat; 402. Milling and tenoning cutter; 5. Dust cover; 501. Sealing ring; 502. Support plate; 503. Telescopic rod; 504. Support spring; 505. Dust extraction pipe; 506. Bellows; 507. Assembly pipe; 6. Limiting push rod; 601. Limiting plate; 602. Rubber pad. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-5The utility model provides a technical solution: a tenon milling device for wooden toy production, comprising a support mechanism 1 and a mobile mechanism 2 mounted on the top of the support mechanism 1, and a tenon milling mechanism 3 mounted above the support mechanism 1, wherein the support mechanism 1 comprises a support cabinet 101, and both sides of the top of the support cabinet 101 are fixedly mounted with mounting plates 104, the mobile mechanism 2 comprises two groups of driving rollers 202, the two groups of driving rollers 202 are respectively rotatably mounted inside the mounting plate 104, the outer walls of the two groups of driving rollers 202 are rotatably mounted with conveyor belts 201, the front and back sides of the two groups of driving rollers 202 are fixedly mounted with ring plates 203, the outer wall of the conveyor belt 201 is equidistantly fixedly mounted with multiple groups of positioning rubber plates 204, the tenon milling mechanism 3 comprises a main frame 3 01 and dust cover 5, a limiting frame 302 is fixedly installed on the top of the main frame 301, a milling tenon push rod 303 is fixedly installed on the top of the limiting frame 302, the output end of the milling tenon push rod 303 passes through the main frame 301 and is fixedly installed with a milling tenon motor 4, the output end of the milling tenon motor 4 is fixedly installed with a mounting seat 401, and a milling tenon cutter 402 is fixedly installed on the bottom of the mounting seat 401, the front and rear sides of the top of the dust cover 5 are fixedly installed with support plates 502, the tops of the two groups of support plates 502 are fixedly installed with telescopic rods 503, the tops of the two groups of telescopic rods 503 are fixedly connected with the bottom of the milling tenon motor 4, the outsides of the two groups of telescopic rods 503 are both sleeved with support springs 504, and a dust extraction pipe 505 is fixedly installed on one side of the outer wall of the dust cover 5.

[0023] Based on the above-mentioned structural setting, the tenon milling device for wooden toy production is composed of a supporting mechanism 1, a moving mechanism and a tenon milling mechanism 3, wherein the supporting mechanism 1 is a supporting placement structure of the device, with the help of the supporting mechanism 1, the stability of the device itself during operation is ensured, the moving mechanism 2 is a mobile feeding and discharging mechanism for raw materials, with the help of the moving frame 2, the device can perform continuous tenon milling when processing wooden toys, and the tenon milling mechanism 3 is a tenon milling processing mechanism for wooden toys. Specifically, during the tooling process, the supporting cabinet 101 can support the device during operation, and the two sets of driving rollers 202 are respectively rotatably installed in the mounting plate 104, so that The driving roller 202 facilitates the conveyor belt 201 to rotate on the top of the supporting cabinet 101, the conveyor belt 201 can support and move the raw materials of wooden toys, and the positioning rubber plate 204 can limit the raw materials when they are placed on the conveyor belt 201, to ensure the accuracy of the raw materials when milling the tenons, the tenon push rod 303 installed on the top of the main frame 301 can extend to lower the tenon motor 4, the tenon motor 4 can drive the tenon cutter 402 to rotate through the mounting seat 401, the tenon cutter 402 descends during the rotation process, and the tenon cutter 402 can mill the raw materials on the top of the conveyor belt 201, and the conveyor belt 201 can be used for milling tenons. The raw materials are moved to the designated position, so that the milling cutter 402 can perform the milling operation on them, and the conveyor belt 201 can discharge the raw materials after the milling is completed, realizing the function of discharging and discharging materials on the device without stopping the machine, so that the device can perform continuous milling of wooden toy raw materials, which greatly improves the efficiency of the device when milling the raw materials. When the milling motor 4 descends, the telescopic rod 503 will drive the dust cover 5 to descend as well, and the height of the dust cover 5 is the same as the height of the milling cutter 402 at the bottom. Therefore, when the milling motor 4 descends, the dust cover 5 will first contact with the raw material, and the support spring will be engaged when the dust cover 5 contacts with the raw material. 504 and the telescopic rod 503 can be elastically pressed down, so that the milling cutter 402 can continue to descend, so that the milling cutter 402 can mill the raw material. The dust cover 5 can be closed and sealed during the process of the milling cutter 402 milling the raw material. The dust extraction pipe 505 is connected to the external dust extraction equipment, so that the wood chips generated by the device during the milling operation can be collected and recycled through the cooperation of the dust cover 5, the dust extraction pipe 505 and the external dust extraction equipment, thereby avoiding the situation where the wood chips generated by the device during the operation are discharged into the air to cause harm to the workers' health, and also avoiding the situation where the wood chips discharged into the working area pollute the device and reduce its service life.

[0024] Furthermore, both sides of the main frame 301 are fixedly installed with the limit frame 302, and the front side of the top of the limit frame 302 is fixedly installed with the limit push rod 6. The output ends of the two sets of limit push rods 6 penetrate the limit frame 302 and are fixedly installed with the limit plate 601. The inside of the two sets of limit plates 601 are fixedly installed with multiple sets of rubber pads 602. Among them, the limit push rod 6 installed on the top of the limit frame 302 can lower the limit plate 601 by extending, and the lowering of the limit plate 601 can press and limit the raw materials on the conveyor belt 201, thereby ensuring the stability of the device when milling the raw materials. The rubber pad 602 can provide flexible protection when the limit plate 601 presses the raw materials, avoiding the situation of causing indentations on the surface of the raw materials.

[0025] Furthermore, a bellows 506 is fixedly connected to the central position of the dust extraction pipe 505, and an assembly pipe 507 is fixedly installed at one end of the dust extraction pipe 505. The bellows 506 can adjust the length of the dust extraction pipe 505, so that the dust extraction pipe 505 can be extended as the dust cover 5 is lowered, and the assembly pipe 507 facilitates the quick connection of the dust extraction pipe 505 with the external dust extraction equipment.

[0026] Furthermore, a sealing ring 501 is fixedly installed at the bottom of the dust cover 5. The sealing ring 501 improves the sealing performance of the dust cover 5 when in contact with the raw material, and prevents the wood chips from flowing out through the gap between the dust cover 5 and the raw material.

[0027] Furthermore, the front and rear sides of the top of the supporting cabinet 101 are fixedly mounted with guard plates 205, and the inner wall of the guard plates 205 is rotatably mounted with multiple sets of support rollers 206 at equal distances. The guard plates 205 can protect the front and back sides of the conveyor belt 201, and the support rollers 206 can support the central position of the conveyor belt 201, thereby ensuring the stability of the conveyor belt 201 in supporting the movement and processing of raw materials.

[0028] Furthermore, threaded rods 103 are threadedly installed around the bottom of the supporting cabinet 101, and foot plates 102 are rotatably installed at the bottom of the four sets of threaded rods 103. The threaded rods 103 and the foot plates 102 can support the bottom of the supporting cabinet 101, and the height of the foot plates 102 can be adjusted by rotating the threaded rods 103, thereby ensuring the stability of the device when it is placed on an uneven ground.

[0029] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A milling device for wooden toy production, characterized in that: The invention comprises a support mechanism (1), a moving mechanism (2) mounted on the top of the support mechanism (1), and a milling mechanism (3) mounted on the top of the support mechanism (1), wherein the support mechanism (1) comprises a support cabinet (101), and mounting plates (104) are fixedly mounted on both sides of the top of the support cabinet (101); The moving mechanism (2) comprises two groups of driving rollers (202), the two groups of driving rollers (202) are rotatably mounted inside the mounting plate (104), the outer walls of the two groups of driving rollers (202) are rotatably mounted with conveyor belts (201), the front and back surfaces of the two groups of driving rollers (202) are fixedly mounted with ring plates (203), and the outer wall of the conveyor belt (201) is fixedly mounted with multiple groups of positioning rubber plates (204) at equal distances; The tenon milling mechanism (3) comprises a main frame (301) and a dust cover (5); a limiting frame (302) is fixedly mounted on the top of the main frame (301); a tenon milling push rod (303) is fixedly mounted on the top of the limiting frame (302); an output end of the tenon milling push rod (303) passes through the main frame (301) and is fixedly mounted with a tenon milling motor (4); a mounting seat (401) is fixedly mounted on the output end of the tenon milling motor (4); and a bottom of the mounting seat (401) is fixedly mounted. A milling cutter (402) is fixedly installed, and support plates (502) are fixedly installed on the front and rear sides of the top of the dust cover (5), and telescopic rods (503) are fixedly installed on the tops of the two groups of support plates (502). The tops of the two groups of telescopic rods (503) are fixedly connected to the bottom of the milling motor (4), and the outsides of the two groups of telescopic rods (503) are sleeved with support springs (504), and a dust extraction pipe (505) is fixedly installed on one side of the outer wall of the dust cover (5).

2. A tenon milling device for wooden toy production according to claim 1, characterized in that: Limiting frames (302) are fixedly installed on both sides of the main frame (301), and limiting push rods (6) are fixedly installed on the front side of the top of the limiting frame (302). The output ends of the two groups of limiting push rods (6) pass through the limiting frames (302) and are fixedly installed with limiting plates (601). Multiple groups of rubber pads (602) are fixedly installed inside the two groups of limiting plates (601).

3. A tenon milling device for wooden toy production according to claim 1, characterized in that: A corrugated tube (506) is fixedly connected to the central position of the dust extraction tube (505), and an assembly tube (507) is fixedly installed at one end of the dust extraction tube (505).

4. A tenon milling device for wooden toy production according to claim 1, characterized in that: A sealing ring (501) is fixedly mounted on the bottom of the dust cover (5).

5. A tenon milling device for wooden toy production according to claim 1, characterized in that: Guard plates (205) are fixedly mounted on the front and rear sides of the top of the supporting cabinet (101), and a plurality of groups of supporting rollers (206) are rotatably mounted at equal distances on the inner wall of the guard plate (205).

6. A tenon milling device for wooden toy production according to claim 1, characterized in that: Threaded rods (103) are threadedly installed around the bottom of the supporting cabinet (101), and foot plates (102) are rotatably installed at the bottoms of the four groups of threaded rods (103).

Citation Information

Patent Citations

  • Tenon milling device for wooden toy production

    CN211868093U