Mixing equipment with automatic feeding mechanism

By designing a mixing equipment with an automatic feeding mechanism and using mixed fins to stir and mix the plastic particles, the problem of insufficient uniformity in the pretreatment of plastic particles is solved, the uniformity of particle size distribution and the uniform distribution of additives are achieved, and the quality and processing performance of the product are improved.

CN222590319UActive Publication Date: 2025-03-11CHONGQING HANMEI IND CO LTD
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Patent Information

Application Number
CN202420609707.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-27
Publication Date
2025-03-11
Estimated Expiration
2034-03-27

AI Technical Summary

Technical Problem

The prior art is difficult to achieve particle uniformity in the pretreatment of plastic particles, resulting in inconsistent material properties within the product and affecting processing performance.

Method used

A mixing device with an automatic feeding mechanism is designed, including a support frame, a material hopper, a conveyor, a lower hopper and a mixing mixer. The plastic particles are stirred and mixed with mixing fins on the first and second mixing shafts to ensure uniform size distribution of the particles, and additives are added through the auxiliary material window to achieve uniform distribution.

Benefits of technology

Through the use of this mixing equipment, the size distribution of plastic particles is ensured, the static electricity and adhesion between particles is reduced, the uniform distribution of additives is achieved, and the quality and processing performance of the products are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

According to the mixing equipment with the automatic feeding mechanism, a material hopper is connected to the top of a supporting frame, and a conveying device is installed in the middle of the supporting frame; a first discharging opening of the material hopper is aligned to the feeding end of the conveying device, the discharging hopper is communicated with the interior of the mixing equipment, and the conveying device conveys materials into the mixing equipment through the discharging hopper; the mixing equipment comprises a mixing shell, a driving motor, a transmission assembly, a first mixing shaft and a second mixing shaft; the first mixing shaft and the second mixing shaft are arranged in the mixing shell side by side in a penetrating manner; the driving motor drives the first mixing shaft and the second mixing shaft to rotate through the transmission assembly; mixing fins are arranged on the first mixing shaft and the second mixing shaft in the axial direction. The whole structure is simple, and by arranging the material hopper, the conveying device, the discharging hopper and the mixing stirrer, it is ensured that plastic particles continuously and quantitatively enter the mixing stirrer to be pretreated.
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Description

Technical Field

[0001] The utility model relates to the field of injection molding processing equipment, in particular to a mixing device with an automatic feeding mechanism. Background Art

[0002] Plastic particles are the raw materials used for injection molding of air conditioning panels. The raw material plastic is heated to the melting temperature by a heater. The molten plastic becomes soft and is extruded through an extrusion mechanism to form long strips of material. The long strips of material are cut into plastic particles of the required length by a cutter. The molded plastic particles are used to manufacture air conditioning panels. The plastic particles are heated and melted and then injected into the mold to form various air conditioning panels through the injection molding process. The molded plastic particles need to be pre-treated through a stirring and mixing step to ensure that the particles uniformly meet the set parameter indicators. If they are not mixed and used directly for processing and production, the internal material properties of the plastic products will be inconsistent. At the same time, the inconsistency of the plastic particles will cause the processing performance of the products to decrease. Therefore, in order to solve the above problems, a mixing device with an automatic feeding mechanism is required. Utility Model Content

[0003] In view of the shortcomings of the prior art, the utility model proposes a mixing device with an automatic feeding mechanism. The specific technical solution is as follows:

[0004] A mixing device with an automatic feeding mechanism, characterized in that:

[0005] It includes a support frame, a material hopper, a conveying device, a lower hopper and a mixing and stirring machine;

[0006] The material hopper is connected to the top of the support frame, and the conveying device is installed in the middle of the support frame;

[0007] The first discharge port of the material hopper is aligned with the feed end of the conveying device, the lower hopper is connected to the interior of the mixing device, and the conveying device delivers the material into the mixing device through the lower hopper;

[0008] The mixing device includes a mixing housing, a drive motor, a transmission assembly, a first mixing shaft and a second mixing shaft;

[0009] The first mixing shaft and the second mixing shaft are arranged side by side in the mixing housing;

[0010] The driving motor drives the first mixing shaft and the second mixing shaft to rotate through the transmission assembly;

[0011] The first mixing shaft and the second mixing shaft are both provided with mixing fins along the axial direction.

[0012] To better implement the present invention, the outer ends of the first mixing shaft and the second mixing shaft both extend out of the mixing housing, a first driven gear is fixedly sleeved on the outer end of the first mixing shaft, and a second driven gear is fixedly sleeved on the outer end of the second mixing shaft;

[0013] The outer end of the first mixing shaft is fixedly sleeved with a first driven gear, and the outer end of the second mixing shaft is fixedly sleeved with a second driven gear;

[0014] The transmission assembly has an input shaft, a first output shaft and a second output shaft;

[0015] The driving shaft of the driving motor is connected to a driving pulley, the input shaft is connected to a driven pulley, and a transmission belt is connected between the driving pulley and the driven pulley;

[0016] The first output shaft is fixedly sleeved with a first driving gear, and the second output shaft is fixedly sleeved with a second driving gear;

[0017] The first driving gear is meshed with the first driven gear, and the second driving gear is meshed with the second driven gear.

[0018] Furthermore: the conveying device adopts a belt transmission device.

[0019] Furthermore: the belt transmission device adopts a V-shaped transmission belt structure.

[0020] Furthermore: a splash plate is connected to the top of the lower hopper.

[0021] Furthermore: an auxiliary material window is arranged on the top of the mixing shell.

[0022] Furthermore: a first sliding door assembly is arranged at the bottom of the material hopper, the telescopic end of the first driving cylinder is connected to the sliding door of the first sliding door assembly, and the first driving cylinder is used to drive the first sliding door to open and close the first discharge port.

[0023] Furthermore: a second discharge port is provided at the bottom of the mixing shell, a second sliding door assembly is provided at the bottom outside the mixing shell, the telescopic end of the second driving cylinder is connected to the sliding door of the second sliding door assembly, and the second driving cylinder is used to drive the second sliding door to open and close the second discharge port.

[0024] Furthermore: the discharging end of the conveying device is located directly above the lower hopper.

[0025] Furthermore: the support frame is composed of I-beams.

[0026] The beneficial effects of the utility model are:

[0027] The overall structure is simple. By setting a material hopper, a conveying device, a lower hopper and a mixing mixer, it is ensured that the plastic particles enter the mixing mixer in a quantitative manner for pretreatment. The mixing fins on the first mixing shaft and the second mixing shaft mix the plastic particles in the mixing shell to ensure that the size distribution of the particles is uniform, and to avoid the occurrence of particles that are too large or too small to affect the product quality. At the same time, the mixing fins stir the plastic particles to reduce static electricity between the particles and prevent adhesion between the particles. An auxiliary material window is provided, and additives are added through the auxiliary material window. The mixing fins on the first mixing shaft and the second mixing shaft mix the plastic particles in the mixing shell to ensure that the additives are evenly distributed among the plastic particles. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 This is the overall structure diagram of the utility model;

[0029] Figure 2 It is a top view of the material hopper;

[0030] Figure 3 It is a top view of the mixing equipment;

[0031] Figure 4 for Figure 3 AA section view;

[0032] Figure 5 for Figure 4 Left view of;

[0033] The accompanying drawings in the figure are described as follows: a support frame 1, a material hopper 2, a conveying device 3, a lower hopper 4, a mixing mixer 5, a mixing shell 6, a drive motor 7, a transmission assembly 8, a first mixing shaft 9, a second mixing shaft 10, a first driven gear 11, a second driven gear 12, a driving pulley 13, a driven pulley 14, a first driving gear 15, a second driving gear 16, a splash plate 17, an auxiliary material window 18, a first driving cylinder 19, a second driving cylinder 20, a first sliding door assembly 21, a second sliding door assembly 22, and a mixing fin 23. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0035] In the description of the present utility model, it should be noted that the terms "vertical", "upper", "lower", "horizontal" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present utility model. In addition, "first", "second", "third", and "fourth" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0036] like Figures 1 to 5 As shown:

[0037] A mixing device with an automatic feeding mechanism, comprising a support frame 1, a material hopper 2, a conveying device 3, a lower hopper 4 and a mixing and stirring machine 5;

[0038] The material hopper 2 is connected to the top of the support frame 1, and the conveying device 3 is installed in the middle of the support frame 1. The support frame 1 is composed of an I-beam. The first discharge port of the material hopper 2 is aligned with the feed end of the conveying device 3. The lower hopper 4 is connected to the inside of the mixing device. A splash plate 17 is connected to the top of the lower hopper 4. The conveying device 3 delivers the material into the mixing device through the lower hopper 4. The conveying device adopts a belt transmission device, specifically, the belt transmission device adopts a V-shaped transmission belt structure. The discharge end of the conveying device is located directly above the lower hopper 4.

[0039] A first sliding door assembly 21 is provided at the bottom of the material hopper 2, and the telescopic end of the first driving cylinder 19 is connected to the sliding door of the first sliding door assembly 21. The first driving cylinder 19 is used to drive the first sliding door to open and close the first discharge port. Mixing fins 23 are provided on the first mixing shaft 9 and the second mixing shaft 10 along the axial direction.

[0040] The mixing device comprises a mixing housing 6, a driving motor 7, a transmission mechanism, a first mixing shaft 9, and a second mixing shaft 10;

[0041] A feed port is provided at the top of the mixing shell 6, and an auxiliary material window 18 is provided at the top of the mixing shell 6. A second sliding door assembly 22 is provided at the bottom outside the mixing shell 6, and the telescopic end of the driving cylinder is connected to the sliding door of the sliding door assembly, and the driving cylinder is used to drive the sliding door to open and close the discharge port.

[0042] The first mixing shaft 9 and the second mixing shaft 10 are arranged side by side in the mixing housing 6, and mixing fins 23 are arranged on the first mixing shaft 9 and the second mixing shaft 10;

[0043] The outer ends of the first mixing shaft 9 and the second mixing shaft 10 are both extended out of the mixing housing 6, the outer end of the first mixing shaft 9 is fixedly sleeved with a first driven gear 11, and the outer end of the second mixing shaft 10 is fixedly sleeved with a second driven gear 12;

[0044] The transmission assembly 8 has an input shaft, a first output shaft and a second output shaft. The driving motor 7 drives the input shaft of the transmission assembly 8 to rotate. Specifically, a driving pulley 13 is connected to the driving shaft of the driving motor 7, a driven pulley 14 is connected to the input shaft of the transmission assembly 8, a transmission belt is connected between the driving pulley 13 and the driven pulley 14, a first driving gear 15 is fixedly sleeved on the first output shaft, and a second driving gear 16 is fixedly sleeved on the second output shaft.

[0045] The first driving gear 15 meshes with the first driven gear 11, and the second driving gear 16 meshes with the second driven gear 12. The first driving gear 15 drives the first mixing shaft 9 to rotate through the first driven gear 11, and the second driving gear 16 drives the second mixing shaft 10 to rotate through the second driven gear 12.

[0046] A second discharge port is provided at the bottom of the mixing shell 6, and a second sliding door assembly 22 is provided at the bottom outside the mixing shell 6. The telescopic end of the second driving cylinder 20 is connected to the sliding door of the second sliding door assembly 22, and the second driving cylinder 20 is used to drive the second sliding door to open and close the second discharge port.

[0047] The principle of the utility model: the plastic particles granulated by the pelletizer are poured into the material hopper 2. When uniform parameter indicators are required, the driving cylinder drives the sliding door to open, and the plastic particles fall from the discharge port to the feeding end of the conveying device 3. The conveying device 3 drives the plastic particles from the discharge end of the conveying device 3 into the lower hopper 4. An auxiliary material window 18 is provided on the top of the mixing shell 6. When additives and toners need to be added, the corresponding dose of auxiliary materials is added from the auxiliary material window 18. When the plastic particles enter the mixing shell 6 from the lower material, the driving motor 7 drives the input shaft of the transmission assembly 8 to rotate, the first driving gear 15 on the transmission assembly 8 drives the first mixing shaft 9 to rotate through the first driven gear 11, and the second driving gear 16 drives the second mixing shaft 10 to rotate through the second driven gear 12. The mixing fins 23 on the first mixing shaft 9 and the second mixing shaft 10 stir and mix the plastic particles in the mixing shell 6, so that the size, color and additive mixing of the plastic particles reach the set index parameters.

[0048] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0049] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A mixing device with an automatic feeding mechanism, characterized in that: It includes a support frame, a material hopper, a conveying device, a lower hopper and a mixing and stirring machine; The material hopper is connected to the top of the support frame, and the conveying device is installed in the middle of the support frame; The first discharge port of the material hopper is aligned with the feed end of the conveying device, the lower hopper is connected to the interior of the mixing device, and the conveying device delivers the material into the mixing device through the lower hopper; The mixing device includes a mixing housing, a drive motor, a transmission assembly, a first mixing shaft and a second mixing shaft; The first mixing shaft and the second mixing shaft are arranged side by side in the mixing housing; The driving motor drives the first mixing shaft and the second mixing shaft to rotate through the transmission assembly; The first mixing shaft and the second mixing shaft are both provided with mixing fins along the axial direction.

2. A mixing device with an automatic feeding mechanism according to claim 1, characterized in that: The outer ends of the first mixing shaft and the second mixing shaft both extend out of the mixing housing, the outer end of the first mixing shaft is fixedly sleeved with a first driven gear, and the outer end of the second mixing shaft is fixedly sleeved with a second driven gear; The outer end of the first mixing shaft is fixedly sleeved with a first driven gear, and the outer end of the second mixing shaft is fixedly sleeved with a second driven gear; The transmission assembly has an input shaft, a first output shaft and a second output shaft; The driving shaft of the driving motor is connected to a driving pulley, the input shaft is connected to a driven pulley, and a transmission belt is connected between the driving pulley and the driven pulley; The first output shaft is fixedly sleeved with a first driving gear, and the second output shaft is fixedly sleeved with a second driving gear; The first driving gear is meshed with the first driven gear, and the second driving gear is meshed with the second driven gear.

3. A mixing device with an automatic feeding mechanism according to claim 2, characterized in that: The conveying device adopts a belt transmission device.

4. A mixing device with an automatic feeding mechanism according to claim 3, characterized in that: The belt transmission device adopts a V-shaped transmission belt structure.

5. A mixing device with an automatic feeding mechanism according to claim 4, characterized in that: A splash plate is connected to the top of the lower hopper.

6. A mixing device with an automatic feeding mechanism according to claim 5, characterized in that: The top of the mixing shell is provided with an auxiliary material window.

7. A mixing device with an automatic feeding mechanism according to claim 6, characterized in that: A first sliding door assembly is provided at the bottom of the material hopper, and the telescopic end of the first driving cylinder is connected to the sliding door of the first sliding door assembly. The first driving cylinder is used to drive the first sliding door to open and close the first discharge port.

8. A mixing device with an automatic feeding mechanism according to claim 7, characterized in that: A second discharge port is provided at the bottom of the mixing shell, a second sliding door assembly is provided at the bottom outside the mixing shell, the telescopic end of the second driving cylinder is connected to the sliding door of the second sliding door assembly, and the second driving cylinder is used to drive the second sliding door to open and close the second discharge port.

9. A mixing device with an automatic feeding mechanism according to claim 8, characterized in that: The discharging end of the conveying device is located directly above the lower hopper.

10. A mixing device with an automatic feeding mechanism according to claim 9, characterized in that: The support frame is composed of I-beams.