Pigment color cake pressing device with waste collecting function

Abstract

The utility model relates to the field of pressing devices, in particular to a pigment color cake pressing device with a waste collecting function. The technical problems that according to an existing pigment color cake pressing device, redundant waste is usually directly washed away after pressing is completed, resource waste is prone to being caused, and washing waste water easily causes environmental pollution are solved, and compared with a traditional pigment color cake pressing device, the pigment color cake pressing device has the advantages of being simple in structure and convenient to use. Comprising a workbench, a collecting assembly, a pressing assembly, a mold assembly, a supporting table, supporting columns, foot columns and suction cups, waste generated in the pressing process can be recycled through the collecting assembly, resource waste is avoided, the pressure difference between the interior and the exterior of a collecting box can be adjusted according to the actual situation through a pressure controller, and the working efficiency is improved. Automatic feeding and discharging are achieved, pigment powder in the mold assembly can be subjected to jolt-pressing through the pressing assembly, the pigment powder is pressed into cakes, the movable mold assembly can be used for forming the pigment powder, and color cakes can be automatically poured.

Description

Technical Field

[0001] The utility model relates to the field of pressing devices, in particular to a pigment color cake pressing device with a waste collection function. Background Art

[0002] Pigment cake is a product that is a mixture of pigment and rubber and appears in a high-concentration cake-like form. Pigment cake is mainly used for coloring rubber products, such as rubber floors, rubber tracks, rubber tires, etc. The use of pigment cake can make rubber products have bright and lasting colors, while improving the weather resistance and durability of the products. The pigment cake pressing device is a special equipment used to press pigment powder into color cakes of fixed shape and size. Existing pigment cake pressing devices usually directly flush away excess waste after pressing, which is easy to cause waste of resources, and the flushing wastewater is easy to cause environmental pollution. Utility Model Content

[0003] In order to overcome the problem that the existing pigment cake pressing device usually directly washes away the excess waste after pressing, it is easy to cause waste of resources, and the flushing waste water is easy to cause environmental pollution.

[0004] The technical solution of the utility model is: a pigment cake pressing device with a waste collection function, comprising a workbench, a collecting component, a pressing component, a mold component, a support platform, a support column, a foot column and a suction cup, the upper end of the workbench is symmetrically provided with two groups of slide grooves for sliding of the mold component, the slide grooves are installed with mold components for molding, a pressing component for pressing pigment powder is provided above the mold component, the upper end of the workbench is symmetrically provided with two groups of collecting components for guiding materials and collecting waste, a support platform for supporting the mold component is provided below the mold component, support columns for support are provided around the four corners of the lower end of the support platform, the support platform and the workbench are fixedly connected through the support columns, the four corners of the lower end of the workbench are surrounded by foot columns for support, and the lower ends of the foot columns are provided with suction cups for increasing stability.

[0005] Preferably, by setting up a collecting component, the waste generated during the pressing process can be recycled to avoid wasting resources; by setting up a pressing component, the pigment powder in the mold component can be shocked by pressure so that the pigment powder is pressed into a cake shape; by setting up multiple groups of pressing blocks at the lower section of the pressing plate, the pigment powder in each group of pressing grooves can be pressed individually, so that the force is more concentrated and the pressing effect is better; by setting up a mold assembly, it can be used for molding pigment powder; by setting up a mold assembly that is driven and moved by a first drive motor and a second drive motor, the mold plate can be adjusted to a suitable position after the pressing is completed and tilted at a certain angle to pour out the pressed pigment cake without manual operation, which is faster and more efficient; by setting up a pressure controller, the pressure difference inside and outside the collection box can be adjusted according to actual conditions, thereby realizing automatic feeding and discharging of materials.

[0006] Preferably, the collecting assembly includes a collecting box, a material guide pipe, a feed pipe, a suction head, a discharge pipe, a discharge head and a pressure controller. A feed pipe for communicating with the suction head is provided in the middle of the upper end of the collecting box, a discharge pipe for communicating with the discharge head is provided in the middle of the front end of the collecting box, a suction head for sucking waste is provided at one end of the feed pipe away from the collecting box, and a discharge head for introducing pigment powder into the mold assembly is provided at one end of the discharge pipe away from the collecting box.

[0007] Preferably, a pressure controller for controlling the air pressure is provided at the front upper end of the collecting box, a material guide pipe for introducing pigment powder is provided at the rear upper end of the collecting box, and control valves for controlling the inlet and outlet are provided on the outer sides of the connections between the material guide pipe, the feed pipe and the discharge pipe and the collecting box. By setting the pressure controller, the pressure difference inside and outside the collecting box can be adjusted according to actual conditions, thereby realizing automatic material inlet and outlet.

[0008] Preferably, the pressing assembly includes a support frame, a hydraulic cylinder, a hydraulic rod, a pressure plate, a pressure block, a first hook and a second hook. Two groups of hydraulic cylinders for controlling the lifting of the hydraulic rods are symmetrically arranged in the middle of the upper end of the support frame. The hydraulic cylinders are provided with output shafts. The output shafts of the hydraulic cylinders pass through the upper end of the support frame and extend to the lower end to control the hydraulic rods to move up and down. The lower ends of the two groups of hydraulic rods are fixedly connected with a pressure plate for pressing the pigment. The lower ends of the pressure plates are evenly provided with multiple groups of pressure blocks for pressing individual pigments into cakes. The upper front end of the support frame is symmetrically provided with two groups of first hooks for hanging the discharge pipe, and the upper inner side of the support frame is symmetrically provided with two groups of second hooks for hanging the feed pipe. By arranging multiple groups of pressure blocks at the lower section of the pressure plate, the pigment powder in each group of pressure grooves can be individually pressed, so that the force is more concentrated and the pressing effect is better. By arranging the first hook and the second hook to hang the discharge pipe and the feed pipe, the safety hazard of mopping the pipeline on the ground can be avoided.

[0009] Preferably, the mold assembly includes a mold plate, a threaded rod, a first drive motor, a telescopic cylinder, an electric push rod, a second drive motor, a rotating shaft, a connecting column, a fixed block and a slider. The threaded rods are symmetrically arranged in two groups, and the outer sides of the two groups of threaded rods are both provided with sliders for sliding. The first drive motor drives the threaded rod to rotate and drives the slider to slide along its surface. By setting the first drive motor to drive the threaded rod to rotate, the threaded rod can drive the slider to slide along its surface to drive the mold plate to synchronously move and adjust the mold plate to a corresponding position.

[0010] Preferably, a telescopic cylinder for controlling the lifting and lowering of the electric push rod is provided at the upper end of the slider, and a second drive motor for driving the rotation of the rotating shaft is provided at the upper part of one end where the two groups of electric push rods are close to each other. A fixed block for reinforcement is provided between the second drive motor and the electric push rod. By setting up the second drive motor, the rotating shaft can be driven to rotate, so that the rotating shaft can drive the mold plate to rotate and tilt it to a certain angle.

[0011] Preferably, a connecting column for fixing the mold plate is provided at one end of the rotating shaft away from the telescopic cylinder, and a mold plate for forming is provided between two sets of connecting columns. A plurality of groups of pressing grooves matching the pressing blocks are evenly distributed on the upper end of the mold plate. By arranging mutually matching pressing grooves and pressing blocks, the pressing force can be made more concentrated and targeted.

[0012] Beneficial effects of the utility model:

[0013] 1. Compared with the traditional pigment cake pressing device, which usually directly flushes away the excess waste after pressing, it is easy to cause waste of resources, and the flushing waste water is easy to cause environmental pollution. By setting up a collection component, the waste generated during the pressing process can be recycled to avoid waste of resources. By setting up a pressure controller, the air pressure can be used to introduce the waste into the collection box through the feed pipe through the suction head, and then the waste collected in the collection box can be led out for secondary use by the discharge head through the reverse air pressure, thereby realizing the recycling of waste and saving resources. By setting up a pressing component, the pigment powder in the mold component can be vibrated by pressure, so that the pigment powder is pressed into a cake shape. By setting up a hydraulic cylinder, the hydraulic rod can be controlled to move up and down, so that the hydraulic rod drives the pressing plate to move up and down to vibrate the pigment powder. By setting up multiple groups of pressing blocks at the lower section of the pressing plate, the pigment powder in each group of pressing grooves can be pressed separately, so that the force is more concentrated and the pressing effect is better.

[0014] 2. The mold assembly can be used for molding pigment powder, and multiple groups of pressing grooves can be opened on the mold plate to place pigment powder for shock pressing by the pressing assembly. The first drive motor can be used to drive the threaded rod to rotate, so that the threaded rod can drive the slider to slide along its surface to drive the mold plate to move synchronously. The second drive motor can be used to drive the rotating shaft to rotate, so that the rotating shaft can drive the mold plate to rotate and tilt it at a certain angle. With the cooperation of the first drive motor and the second drive motor, the mold plate can be adjusted to a suitable position after the pressing is completed and tilted at a certain angle to pour out the pressed pigment color cake. No manual operation is required, which is faster and more efficient. The pressure controller can be set to adjust the pressure difference inside and outside the collection box according to actual conditions, thereby realizing automatic feeding and discharging. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1Shown is an overall schematic diagram of a pigment cake pressing device with a waste collection function of the utility model;

[0016] Figure 2 Shown is a schematic diagram of a support platform in a pigment cake pressing device with a waste collection function of the present invention;

[0017] Figure 3 Shown is a schematic diagram of a collection component in a pigment cake pressing device with a waste collection function of the utility model;

[0018] Figure 4 Shown is a schematic diagram of a pressing component in a pigment cake pressing device with a waste collection function of the utility model;

[0019] Figure 5 Shown is a schematic diagram of a mold assembly in a pigment cake pressing device with a waste collection function of the present invention.

[0020] Explanation of the accompanying drawings: 1. workbench; 2. collecting assembly; 3. pressing assembly; 4. mold assembly; 5. supporting table; 6. supporting column; 7. foot column; 8. suction cup; 9. slide; 201. collecting box; 202. material guide pipe; 203. feeding pipe; 204. suction head; 205. discharging pipe; 206. discharging head; 207. pressure controller; 301. supporting frame; 302. hydraulic cylinder; 303. hydraulic rod; 304. pressing plate; 305. pressing block; 306. first hook; 307. second hook; 401. mold plate; 402. pressing groove; 403. threaded rod; 404. first driving motor; 405. telescopic cylinder; 406. electric push rod; 407. second driving motor; 408. rotating shaft; 409. connecting column; 410. fixing block; 411. sliding block. DETAILED DESCRIPTION

[0021] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0022] See also Figure 1-2The utility model provides an embodiment: a pigment cake pressing device with a waste collection function, comprising a workbench 1, a collecting component 2, a pressing component 3, a mold component 4, a support platform 5, a support column 6, a foot column 7 and a suction cup 8. The upper end of the workbench 1 is symmetrically provided with two groups of slide grooves 9 for sliding the mold component 4, and the mold component 4 for molding is installed in the slide groove 9. A pressing component 3 for pressing pigment powder is provided above the mold component 4. The upper end of the workbench 1 is symmetrically provided with two groups of collecting components 2 for guiding and collecting waste. A support platform 5 for supporting the mold component 4 is provided below the mold component 4. The four corners of the lower end of the support platform 5 are surrounded by support columns 6 for support. The support platform 5 is fixedly connected to the workbench 1 through the support columns 6. The four corners of the lower end of the workbench 1 are surrounded by foot columns 7 for support. The lower ends of the foot columns 7 are provided with suction cups 8 for increasing stability.

[0023] See also Figure 3 In this embodiment, the collecting assembly 2 includes a collecting box 201, a guide pipe 202, a feed pipe 203, a suction head 204, a discharge pipe 205, a discharge head 206 and a pressure controller 207. A feed pipe 203 for communicating with the suction head 204 is provided in the middle of the upper end of the collecting box 201, a discharge pipe 205 for communicating with the discharge head 206 is provided in the middle of the front end of the collecting box 201, a suction head 204 for sucking waste is provided at one end of the feed pipe 203 away from the collecting box 201, and the discharge pipe 205 is away from the collecting box 20 1 is provided with a discharge head 206 for introducing the pigment powder into the mold assembly 4, a pressure controller 207 for controlling the air pressure is provided at the front of the upper end of the collecting box 201, a guide pipe 202 for introducing the pigment powder is provided at the rear of the upper end of the collecting box 201, and a control valve for controlling the inlet and outlet is provided on the outer sides of the connection between the guide pipe 202, the feed pipe 203 and the discharge pipe 205 and the collecting box 201. By setting the pressure controller 207, the pressure difference between the inside and outside of the collecting box 201 can be adjusted according to actual conditions, thereby realizing automatic feeding and discharging.

[0024] See also Figure 4In this embodiment, the pressing assembly 3 includes a support frame 301, a hydraulic cylinder 302, a hydraulic rod 303, a pressing plate 304, a pressing block 305, a first hook 306 and a second hook 307. Two groups of hydraulic cylinders 302 for controlling the lifting of the hydraulic rod 303 are symmetrically arranged in the middle of the upper end of the support frame 301. The hydraulic cylinder 302 is provided with an output shaft. The output shaft of the hydraulic cylinder 302 passes through the upper end of the support frame 301 and extends to the lower end to control the hydraulic rod 303 to move up and down. The lower ends of the two groups of hydraulic rods 303 are fixedly connected with a pressing plate 304 for pressing the pigment. The lower ends of the pressing plates 304 are evenly provided with multiple groups of The pressing blocks 305 for pressing individual pigments into cakes have two groups of first hooks 306 symmetrically arranged on the upper front end of the support frame 301 for hanging the discharge pipe 205, and two groups of second hooks 307 symmetrically arranged on the inner upper part of the support frame 301 for hanging the feed pipe 203. By arranging multiple groups of pressing blocks 305 on the lower section of the pressing plate 304, the pigment powder in each group of pressing grooves 402 can be individually pressed, so that the force is more concentrated and the pressing effect is better. By arranging the first hook 306 and the second hook 307 to hang the discharge pipe 205 and the feed pipe 203, the safety hazard of mopping the pipes on the ground can be avoided.

[0025] See also Figure 5 In this embodiment, the mold assembly 4 includes a mold plate 401, a threaded rod 403, a first drive motor 404, a telescopic cylinder 405, an electric push rod 406, a second drive motor 407, a rotating shaft 408, a connecting column 409, a fixed block 410 and a slider 411. The threaded rod 403 is symmetrically provided with two groups, and the outer sides of the two groups of threaded rods 403 are sleeved with sliders 411 for sliding. The first drive motor 404 drives the threaded rod 403 to rotate and drives the slider 411 to slide along its surface. By setting the first drive motor 404 to drive the threaded rod 403 to rotate, the threaded rod 403 can drive the slider 411 to slide along its surface to drive the mold plate 401 to synchronously move and adjust the mold plate 401 to the corresponding position. The upper end of the slider 411 is provided with a slider for controlling the electric push rod 406 to rise. A telescopic cylinder 405 for lowering is provided, and a second driving motor 407 for driving the rotating shaft 408 to rotate is provided on the upper part of one end where the two groups of electric push rods 406 are close to each other. A fixed block 410 for reinforcement is provided between the second driving motor 407 and the electric push rod 406. By arranging the second driving motor 407, the rotating shaft 408 can be driven to rotate, so that the rotating shaft 408 can drive the mold plate 401 to rotate and tilt it to a certain angle. A connecting column 409 for fixing the mold plate 401 is provided at one end of the rotating shaft 408 away from the telescopic cylinder 405, and a mold plate 401 for forming is provided between the two groups of connecting columns 409. A plurality of pressing grooves 402 matching the pressing block 305 are evenly distributed on the upper end of the mold plate 401. By arranging the pressing grooves 402 and the pressing block 305 matching each other, the pressing force can be made more concentrated and targeted.

[0026] When working, first place the workbench 1 on a stable ground, so that the suction cup 8 at the lower end of the foot column 7 is tightly attached to the ground, and then the pigment powder is introduced into the collection box 201 through the guide pipe 202. After the air pressure is adjusted to a suitable level through the pressure controller 207, the control valve of the discharge pipe 205 is opened, and the pigment powder is introduced into the pressing groove 402 of the mold plate 401 through the discharge head 206, so that all the pressing grooves 402 are filled with pigment powder;

[0027] Then, the pigment powder in the pressing groove 402 is vibrated and pressed by the pressing assembly 3, and the hydraulic rod 303 is controlled by the hydraulic cylinder 302 to move up and down, so that the hydraulic rod 303 drives the pressing plate 304 to move up and down, so that the pressing block 305 at the lower end of the pressing plate 304 vibrates and presses the pigment powder in the corresponding pressing groove 402 until the pigment powder is pressed into a cake shape;

[0028] After the pressing is completed, the first driving motor 404 drives the threaded rod 403 to rotate, so that the threaded rod 403 drives the slider 411 to slide along its surface to drive the mold plate 401 to move synchronously, and the second driving motor 407 drives the rotating shaft 408 to rotate, so that the rotating shaft 408 drives the mold plate 401 to rotate and tilt it at a certain angle to pour the cake-shaped pigment color cake in the mold plate 401 to the corresponding position;

[0029] Finally, the control valve outside the feed pipe 203 is opened, the air pressure is adjusted to a suitable level through the pressure controller 207, and the waste pigment powder generated during the pressing process is sucked into the collection box 201 through the feed pipe 203 using the suction head 204.

[0030] Through the above steps, the staff first places the workbench 1 on a stable ground, so that the suction cup 8 at the lower end of the foot column 7 is tightly attached to the ground, and then the pigment powder is introduced into the collection box 201 through the guide pipe 202. After adjusting the air pressure to a suitable size through the pressure controller 207, the control valve of the discharge pipe 205 is opened, and the pigment powder is introduced into the pressing groove 402 of the mold plate 401 through the discharge head 206, so that all the pressing grooves 402 are filled with pigment powder. By setting the pressure controller 207, the pressure inside and outside of the collection box 201 can be adjusted according to actual conditions. The pressure difference is achieved to realize automatic feeding and discharging, and then the pigment powder in the pressing groove 402 is vibrated and pressed by the pressing component 3, and the hydraulic rod 303 is controlled by the hydraulic cylinder 302 to move up and down, so that the hydraulic rod 303 drives the pressing plate 304 to move up and down, so that the pressing block 305 at the lower end of the pressing plate 304 vibrates and presses the pigment powder in the corresponding pressing groove 402 until the pigment powder is pressed into a cake shape. By arranging multiple groups of pressing blocks 305 at the lower section of the pressing plate 304, the pigment powder in each group of pressing grooves 402 can be pressed separately, so that the force is more The pressing effect is better. After the pressing is completed, the threaded rod 403 is driven to rotate by the first driving motor 404, so that the threaded rod 403 drives the slider 411 to slide along its surface to drive the mold plate 401 to move synchronously. The rotating shaft 408 is driven to rotate by the second driving motor 407, so that the rotating shaft 408 drives the mold plate 401 to rotate and tilt it at a certain angle to pour out the cake-shaped pigment color cake in the mold plate 401 to the corresponding position. Under the cooperation of the first driving motor 404 and the second driving motor 407, the mold plate 401 can be adjusted to a suitable position after the pressing is completed and tilted at a certain angle to pour out the pressed pigment color cake, without manual operation, which is faster and more efficient. Finally, the control valve outside the feed pipe 203 is opened, and the air pressure is adjusted to a suitable size through the pressure controller 207. The waste pigment powder generated during the pressing process is sucked into the collection box 201 through the feed pipe 203 by the suction head 204. The waste pigment powder generated during the pressing process is recovered by setting the collection box 201, which can realize the recycling of pigment powder and save resources.

[0031] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.

Claims

1. A pigment cake pressing device with a waste collection function, comprising a workbench (1); characterized in that: The workbench (1) also comprises a collecting component (2), a pressing component (3), a mold component (4), a support platform (5), a support column (6), a foot column (7) and a suction cup (8). The upper end of the workbench (1) is provided with two groups of slide grooves (9) for sliding the mold component (4) in a symmetrical manner. The mold component (4) for molding is installed in the slide groove (9). A pressing component (3) for pressing the pigment powder is provided above the mold component (4). The upper end of the workbench (1) is provided with two groups of guide and collecting components in a symmetrical manner. A waste material collection component (2), a support platform (5) for supporting the mold component (4) is provided below the mold component (4), support columns (6) for supporting are provided around the four corners of the lower end of the support platform (5), the support platform (5) is fixedly connected to the workbench (1) through the support columns (6), and foot columns (7) for supporting are provided around the four corners of the lower end of the workbench (1), and a suction cup (8) for increasing stability is provided at the lower end of the foot column (7). The collection component (2) includes a collection box (201), a material guide pipe (20 2), a feed pipe (203), a suction head (204), a discharge pipe (205), a discharge head (206) and a pressure controller (207), a feed pipe (203) for communicating with the suction head (204) is provided in the middle of the upper end of the collection box (201), a discharge pipe (205) for communicating with the discharge head (206) is provided in the middle of the front end of the collection box (201), a suction head (204) for sucking waste is provided at one end of the feed pipe (203) away from the collection box (201), and a discharge pipe (205) for sucking waste is provided at the discharge head (206). An end of the tube (205) away from the collecting box (201) is provided with a discharge head (206) for introducing the pigment powder into the mold assembly (4); a pressure controller (207) for controlling the air pressure is provided at the front of the upper end of the collecting box (201); a guide tube (202) for introducing the pigment powder is provided at the rear of the upper end of the collecting box (201); and control valves for controlling the inlet and outlet are provided on the outer sides of the connection between the guide tube (202), the feed tube (203) and the discharge tube (205) and the collecting box (201).

2. The pigment cake pressing device with waste collection function according to claim 1, characterized in that: The pressing assembly (3) comprises a support frame (301), a hydraulic cylinder (302), a hydraulic rod (303), a pressing plate (304), a pressing block (305), a first hook (306) and a second hook (307). Two groups of hydraulic cylinders (302) for controlling the lifting of the hydraulic rod (303) are symmetrically arranged in the middle of the upper end of the support frame (301). The hydraulic cylinders (302) are provided with output shafts. The output shafts of the hydraulic cylinders (302) pass through the upper end of the support frame (301) and extend to the lower end to control the hydraulic rod (303). 3) to move up and down, the lower ends of the two groups of hydraulic rods (303) are fixedly connected with a pressing plate (304) for pressing the pigment, and the lower ends of the pressing plates (304) are evenly provided with a plurality of pressing blocks (305) for pressing the individual pigments into cakes, and the upper front end of the support frame (301) is symmetrically provided with two groups of first hooks (306) for hanging the discharge pipe (205), and the inner upper part of the support frame (301) is symmetrically provided with two groups of second hooks (307) for hanging the feed pipe (203).

3. The pigment cake pressing device with waste collection function according to claim 1, characterized in that: The mold assembly (4) comprises a mold plate (401), a threaded rod (403), a first drive motor (404), a telescopic cylinder (405), an electric push rod (406), a second drive motor (407), a rotating shaft (408), a connecting column (409), a fixed block (410) and a sliding block (411). The threaded rods (403) are symmetrically arranged in two groups. The outer sides of the two groups of threaded rods (403) are both sleeved with sliding blocks (411). The first drive motor (404) drives the threaded rods (403) to rotate and drives the sliding blocks (411) to slide along the surface thereof.

4. The pigment cake pressing device with waste collection function according to claim 3, characterized in that: A telescopic cylinder (405) for controlling the lifting of the electric push rod (406) is provided at the upper end of the slider (411); a second drive motor (407) for driving the rotating shaft (408) to rotate is provided at the upper part of one end of the two sets of electric push rods (406) close to each other; and a fixing block (410) for reinforcement is provided between the second drive motor (407) and the electric push rod (406).

5. The pigment cake pressing device with waste collection function according to claim 3, characterized in that: A connecting column (409) for fixing the mold plate (401) is provided at one end of the rotating shaft (408) away from the telescopic cylinder (405), and a mold plate (401) for molding is provided between two groups of connecting columns (409). A plurality of pressing grooves (402) matching the pressing block (305) are evenly distributed on the upper end of the mold plate (401).

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