Sliding plate type battery replacing device for new energy vehicle chassis

By adopting skateboard battery swap device and anti-splitting mechanism in new energy vehicles, the problem of jumping and throwing of the battery module during bumpy roads is solved, the working stability and safety of the battery are improved, and the installation and disassembly of the battery bracket is simplified.

CN222591229UActive Publication Date: 2025-03-11安徽慧鹏新能源科技有限公司
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Patent Information

Application Number
CN202421402682.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-18
Publication Date
2025-03-11
Estimated Expiration
2034-06-18

AI Technical Summary

Technical Problem

In new energy vehicles, the battery module is prone to jump or throwing during bumpy roads, causing the battery connection to loosen or disengage, affecting the stable operation of the battery and the safety of the equipment.

Method used

The skateboard battery swap device is adopted, including a track mechanism and a battery bracket mechanism rollingly mounted on the track mechanism. The battery bracket is locked through an anti-throwing mechanism (maximum assembly and die assembly) to prevent throwing and jumping.

Benefits of technology

It effectively prevents the battery tray and battery module from throwing and jumping in bumpy state, improves the working stability of the battery, reduces safety risks, and simplifies the disassembly and installation process of the battery tray.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a sliding plate type battery replacing device for a new energy vehicle chassis. The sliding plate type battery replacing device comprises a track mechanism and a battery bracket mechanism installed on the track mechanism in a rolling mode. The device further comprises a plurality of anti-throwing mechanisms. The anti-throwing mechanism comprises a male die assembly fixedly installed on the rail mechanism and a female die assembly fixedly installed on the battery bracket mechanism, and the male die assembly is locked to the matched female die assembly to lock the battery bracket mechanism. The male die assembly comprises a rail connecting plate fixedly connected to the rail mechanism, a male die support is fixedly assembled and connected to the top of the rail connecting plate, and a male die is assembled and connected to the male die support. The female die assembly comprises a bracket connecting plate fixedly connected to the battery bracket mechanism, a female die support is fixedly connected to the bottom of the bracket connecting plate, and a female die locked on the male die is assembled and connected to the female die support. According to the device, the working stability of the battery module is greatly improved, and particularly in a bumpy state of an automobile, the battery can be kept not throwing and can stably work.
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Description

Technical Field

[0001] The utility model belongs to the technical field of battery mounting racks, and in particular relates to a skateboard-type battery replacement device for a chassis of a new energy vehicle. Background Art

[0002] Battery modules are the power components of new energy equipment such as new energy vehicles. Since there are a large number of battery modules installed on new energy vehicles, most battery modules are integrated and installed on battery brackets, which are installed on the vehicle frame to integrate a large number of battery modules.

[0003] During the use of the battery module, it is necessary to regularly maintain, repair and replace the battery module. Therefore, in order to facilitate replacement, the current conventional battery bracket installation method is to use a slide rail installation. When the battery bracket needs to be removed, the battery bracket is directly slid out. This method not only greatly improves the efficiency of removing and installing the battery bracket, but also greatly reduces the difficulty of removing and installing the bracket.

[0004] However, although the sliding installation method greatly improves the efficiency of bracket disassembly and installation, it also produces negative defects in the actual working process. For example, when the vehicle encounters a bumpy road during operation, the vehicle will jump in the Z direction, causing the battery module to jump. During the jumping or throwing of the battery module, the impact force of the battery is greatly increased, and secondly, it is very easy to cause the electrical connection position of the battery to loosen, and even worse, it is easy to cause the battery to detach from the bracket.

[0005] The above defects are one of the important reasons why the battery cannot work stably, and it is also one of the factors that cause malfunctions in the operation of new energy equipment. Therefore, how to keep the battery bracket easy to disassemble and install, and ensure that the battery installed on the battery bracket is not easy to jump or throw when the car is bumpy, and maintain high stability is of great significance. Utility Model Content

[0006] Based on the above background, the purpose of the utility model is to provide a skateboard-type battery replacement device for a new energy vehicle chassis.

[0007] In order to achieve the above objectives, the utility model adopts the following technical solutions:

[0008] A new energy vehicle chassis skateboard type battery replacement device, comprising a track mechanism and a battery bracket mechanism rollingly mounted on the track mechanism;

[0009] The new energy vehicle chassis skateboard-type battery replacement device also includes a plurality of anti-throwing mechanisms for preventing the battery bracket mechanism from being thrown;

[0010] The anti-throw mechanism includes a male mold assembly fixedly mounted on the track mechanism and a female mold assembly fixedly mounted on the battery bracket mechanism, and the male mold assembly is locked to the matching female mold assembly to lock the battery bracket mechanism;

[0011] The male mold assembly comprises a track connecting plate fixedly connected to the track mechanism, a male mold bracket is fixedly assembled and connected to the top of the track connecting plate, and a male mold is assembled and connected to the male mold bracket;

[0012] The female die assembly comprises a bracket connecting plate fixedly connected to the battery bracket mechanism, the bottom of the bracket connecting plate is fixedly connected to a female die bracket, and the female die bracket is assembled and connected to a female die locked on a male die.

[0013] Preferably, the track mechanism comprises a track base, and a track bar is fixedly connected to the top of the track base;

[0014] The track connecting plate is fixedly connected between the bottoms of the track bases.

[0015] Preferably, the battery bracket mechanism comprises a battery bracket, and a plurality of rollers rolling on a track bar are assembled and connected to the bottom of the battery bracket.

[0016] Preferably, the battery bracket comprises bracket cross beams spaced apart at the front and rear sides, and a groove is provided at the bottom of the bracket cross beam;

[0017] The roller is rotatably connected in the tank body;

[0018] The two ends of the bracket connecting plate are respectively fixedly connected to the side walls of the bracket cross beam facing each other.

[0019] Preferably, the left and right ends of the bracket cross beam are respectively fixedly connected with a first bracket end connecting plate and a second bracket end connecting plate.

[0020] Preferably, a punch bolt is threadedly connected to the punch bracket, and the punch bolt is fixedly connected to the punch.

[0021] Preferably, a polyurethane gasket is sleeved on the male mold, and the polyurethane gasket abuts against the side wall of the male mold support.

[0022] Preferably, a hexagonal bolt is threadedly connected to the die support, and the hexagonal bolt is fixedly connected to the die.

[0023] Preferably, a plurality of battery pack mounting bases are fixedly connected to the battery bracket mechanism.

[0024] The utility model has the following beneficial effects:

[0025] 1. During the working process, the battery bracket mechanism and the battery module installed on the battery bracket mechanism are locked on the track base on the vertical plane through the anti-throw mechanism to prevent them from being thrown. This method greatly improves the working stability of the battery module, especially when the car is in a bumpy state, the battery can remain stable and work smoothly, greatly reducing safety hazards.

[0026] 2. By distributing the die holder-die and the punch holder-punch in an alternating manner, and after the battery bracket is installed with the battery module and rolled into the track mechanism, the die holder-die and the punch holder-punch cooperate to achieve multi-point locking, the technical defect of reducing the working stability of the battery and posing a safety hazard due to the tossing and jumping of the battery module and the battery bracket in a bumpy state is solved. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.

[0028] Figure 1 It is a schematic diagram of the overall structure in an embodiment of the utility model;

[0029] Figure 2 It is a schematic diagram of the dispersed structure in the embodiment of the utility model;

[0030] Figure 3 It is a structural schematic diagram of the rolling mode of the track base and the battery bracket in the embodiment of the utility model;

[0031] Figure 4 This is a schematic diagram of the structure of the anti-throw mechanism in the embodiment of the utility model;

[0032] Figure 5 This is a schematic diagram of the structure of the male mold assembly in the embodiment of the utility model;

[0033] Figure 6 It is an enlarged structural schematic diagram of the male mold assembly in the embodiment of the utility model;

[0034] Figure 7 This is a schematic structural diagram of a concave mold assembly in an embodiment of the utility model;

[0035] Figure 8 It is an enlarged structural schematic diagram of the concave mold assembly in the embodiment of the utility model;

[0036] Fig. 9 For the utility model embodiment Figure 1 Schematic diagram of the plane structure.

[0037] The realization of the purpose, functional features and advantages of the utility model will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0038] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0039] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back...) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0040] In addition, in the present utility model, descriptions such as "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present utility model.

[0041] Example 1

[0042] like Figure 1-9 As shown, a new energy vehicle chassis skateboard type battery replacement device includes a track mechanism and a battery bracket mechanism rollingly mounted on the track mechanism.

[0043] Specifically, the track mechanism includes a track base 2 spaced apart at the front and rear sides, and a track bar 22 is fixedly connected to the top of the track base 2 .

[0044] Correspondingly, the battery bracket mechanism includes a battery bracket 1, and the bottom of the battery bracket 1 is equipped with a plurality of rollers 14 that roll on the track bar 22. Specifically, the battery bracket 1 includes bracket beams spaced apart at the front and rear sides, and a groove body is provided at the bottom of the bracket beam; the groove body is rotatably connected to a plurality of rollers 14, and the rollers roll on the track bar 22 against each other.

[0045] At the same time, in order to increase the stability of the track mechanism, several free additional track connecting plates 21 are fixed between the bottom of the track base 2. Similarly, the first bracket end connecting plate 11 and the second bracket end connecting plate 12 are fixedly connected to the left and right ends of the bracket beam respectively.

[0046] The battery module is installed between the bracket beams. Specifically, a plurality of battery pack mounting bases 13 are fixedly connected to the battery bracket 1. The battery pack mounting bases 13 are specifically fixedly installed on the bracket beams. The battery module is installed on the battery pack mounting bases 13 in the existing manner.

[0047] At the same time, in order to prevent the battery holder 1 from being thrown when carrying the battery, such as when the new energy vehicle is driving on a bumpy road, the above-mentioned new energy vehicle chassis skateboard type battery exchange device also includes a number of anti-throwing mechanisms 3 for preventing the battery holder 1 from being thrown.

[0048] The anti-throw mechanism 3 is used to lock the battery bracket 1 mechanism and the battery module mounted on the battery bracket 1 mechanism on the track base 2 in a vertical plane to prevent them from being thrown.

[0049] Example 2

[0050] like Figure 1-9 As shown, based on the structure of Example 1, the anti-throw mechanism 3 of this embodiment includes a male mold assembly 331 fixedly mounted on the rail mechanism and a female mold assembly 332 fixedly mounted on the battery bracket 1 mechanism, and the male mold assembly 331 is locked to the matching female mold assembly 332 to lock the battery bracket 1 mechanism.

[0051] Specifically, the male mold assembly 331 includes a rail connecting plate 32 fixedly connected to the rail mechanism (similarly, the rail connecting plate 32 has the same function as the additional rail connecting plate 32, and is also used to increase the stability between the rail bases 2).

[0052] Meanwhile, a punch support 331 is fixedly assembled and connected to the top of the track connecting plate 32 , and a punch 3312 is assembled and connected to the punch support 331 .

[0053] Correspondingly, the die assembly 332 includes a bracket connecting plate 31 fixedly connected to the battery bracket 1 mechanism (specifically, the two ends of the bracket connecting plate 31 are respectively fixedly connected to the side walls of the bracket beam facing each other, and the bracket connecting plate 31 is provided with a mounting port 33 structure adapted to the battery module), the bottom of the bracket connecting plate 31 is fixedly connected to a die bracket 3321, and the die bracket 3321 is assembled with a die 3322 locked on the punch 3312. Specifically, the die 3322 is provided with a pin hole adapted to the punch, so that when the punch 3312 is inserted into the die 3322, locking is achieved, and vice versa. Disengagement is achieved.

[0054] In the actual working process, in order to improve the locking stability, the die bracket 3321-die and the punch bracket 331-punch 3312 are distributed in a staggered manner. For example, one die bracket 3321-die is used to cooperate with the punch bracket 331-punch 3312 on an anti-throw mechanism 3, and two die brackets 3321-die 3322 are used to cooperate with the punch bracket 331-punch 3312 on the adjacent anti-throw mechanism 3. Therefore, a triangular locking structure is formed at adjacent positions to improve the locking effect.

[0055] Through the above method, after the battery module is installed on the battery bracket 1, it is rolled and pushed into the track mechanism, and the multi-point locking is achieved by the cooperation of the die bracket 3321-die 3322 and the punch bracket 331-punch. This solves the technical defect that the battery module and the battery bracket 1 are thrown and jumped in a bumpy state, resulting in reduced battery working stability and potential safety hazards.

[0056] Example 3

[0057] like Figure 1-9 As shown, in this embodiment, based on the structure of embodiment 2, a plug bolt 3313 is threadedly connected to the punch support 331, and the plug bolt 3313 is fixedly connected to the punch 3312. A polyurethane gasket 3314 is sleeved on the punch 3312, and the polyurethane gasket 3314 abuts against the side wall of the punch support 331. The polyurethane gasket is used to increase the stability of the locking connection after the punch 3312 is locked to the die 3322.

[0058] The above-mentioned die support 3321 is threadedly connected with a hexagonal bolt 3323, and the hexagonal bolt 3323 is fixedly connected to the die 3322.

[0059] Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or substitutions made by technicians in this technical field within the essential scope of the present invention should also fall within the protection scope of the present invention.

Claims

1. A new energy vehicle chassis skateboard type battery replacement device, characterized in that: It includes a track mechanism and a battery bracket mechanism rollingly mounted on the track mechanism; The new energy vehicle chassis skateboard-type battery replacement device also includes a plurality of anti-throwing mechanisms for preventing the battery bracket mechanism from being thrown; The anti-throw mechanism includes a male mold assembly fixedly mounted on the track mechanism and a female mold assembly fixedly mounted on the battery bracket mechanism, and the male mold assembly is locked to the matching female mold assembly to lock the battery bracket mechanism; The male mold assembly comprises a track connecting plate fixedly connected to the track mechanism, a male mold bracket is fixedly assembled and connected to the top of the track connecting plate, and a male mold is assembled and connected to the male mold bracket; The female die assembly comprises a bracket connecting plate fixedly connected to the battery bracket mechanism, the bottom of the bracket connecting plate is fixedly connected to a female die bracket, and the female die bracket is assembled and connected to a female die locked on a male die.

2. The new energy vehicle chassis skateboard type battery replacement device according to claim 1 is characterized in that: The track mechanism comprises a track base, and a track bar is fixedly connected to the top of the track base; The track connecting plate is fixedly connected between the bottoms of the track bases.

3. The new energy vehicle chassis skateboard type battery replacement device according to claim 2 is characterized in that: The battery bracket mechanism comprises a battery bracket, and a plurality of rollers rolling on a track bar are assembled and connected at the bottom of the battery bracket.

4. The new energy vehicle chassis skateboard type battery replacement device according to claim 3 is characterized in that: The battery bracket comprises bracket cross beams spaced apart at the front and rear sides, and a groove is provided at the bottom of the bracket cross beam; The roller is rotatably connected in the tank body; The two ends of the bracket connecting plate are respectively fixedly connected to the side walls of the bracket cross beam facing each other.

5. The new energy vehicle chassis skateboard type battery replacement device according to claim 4 is characterized in that: The left and right ends of the bracket cross beam are respectively fixedly connected with a first bracket end connecting plate and a second bracket end connecting plate.

6. The new energy vehicle chassis skateboard type battery replacement device according to claim 1, characterized in that: A plug bolt is threadedly connected to the punch bracket, and the plug bolt is fixedly connected to the punch.

7. The new energy vehicle chassis skateboard type battery replacement device according to claim 6, characterized in that: A polyurethane gasket is sleeved on the convex mold, and the polyurethane gasket abuts against the side wall of the convex mold bracket.

8. The new energy vehicle chassis skateboard type battery replacement device according to claim 1, characterized in that: The die bracket is threadedly connected with a hexagonal bolt, and the hexagonal bolt is fixedly connected to the die.

9. The new energy vehicle chassis skateboard type battery replacement device according to claim 1, characterized in that: A plurality of battery pack mounting bases are fixedly connected to the battery bracket mechanism.