Electrophoresis equipment for automobile parts
By designing an electrophoresis equipment for automotive parts with fixed discs, motors, pulleys and other structures, the problem of reduced uniformity of oil-fouling adsorption and electrophoretic liquid in existing equipment is solved, and more efficient degreasing and electrophoretic treatment is achieved.
Patent Information
- Application Number
- CN202420953828.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-05-06
AI Technical Summary
The existing automotive component electrophoresis equipment has problems such as oil-fouling adsorption and reduced uniformity of electrophoresis fluid in degreasing and electrophoresis processes, resulting in low coating efficiency.
An electrophoresis equipment for automobile parts is designed, which adopts a structure such as fixed disc, motor, pulley, rotating member, connecting disc, slider, crank, connecting column, collection box, suction bar and filter. The fixing of automobile parts and stirring of electrophoretic liquid is achieved through hydraulic cylinder and clamping mechanism to ensure the effective collection of oil stains and the uniformity of electrophoretic liquid.
It effectively avoids the problem of falling off in the later processing of automobile parts, improves the degreasing efficiency and the uniformity of electrophoretic liquid, and thus improves the quality and efficiency of electrophoretic treatment of automobile parts.
Smart Images
Figure CN222594047U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile component processing, in particular to an automobile component electrophoresis device. Background Art
[0002] Electrophoresis equipment plays an important role in the manufacture of automotive parts, mainly used to provide high-quality coatings for automotive parts. This coating can protect the surface of the product from corrosion, wear and UV damage, while also improving the appearance and texture of the product.
[0003] In the prior art, automobile parts need to be degreased before the electrophoresis process. During the degreasing process, the parts need to be immersed in a degreasing tank. In the process of taking out the parts, some oil stains will inevitably be adsorbed on the surface of the parts. At the same time, since the particles contained in the electrophoresis tank are evenly distributed in the electrophoresis liquid, the migration of particles takes time. Therefore, when the particles around the coated object are deposited, the particles in other places need to migrate here before they can continue to deposit, which greatly reduces the coating efficiency. Utility Model Content
[0004] The purpose of the utility model is to provide an electrophoresis device for automobile parts to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a fixed disc, the fixed disc is fixedly connected to a motor on the outside, a pulley is provided at the output end of the motor, the pulley is rotatably connected to a rotating part on the outside, the rotating part is rotatably connected to a connecting disc on the outside, the connecting disc is slidably connected to a first slider on the outside, the first slider is rotatably connected to a third crank on the outside, the third crank is fixedly connected to a connecting column on the outside, the connecting column and the rotating part are rotatably connected; the connecting column is fixedly connected to a collecting box on the outside, the collecting box is fixedly connected to a collecting port on the outside, the collecting port is fixedly connected to an oil absorption strip on the outside, the collecting box is fixedly connected to a filter screen on the outside, and the connecting column is fixedly connected to a clamping mechanism on the outside.
[0006] Preferably, the pulley is externally rotatably connected to a belt, the belt is externally rotatably connected to a rotating member, and the rotating member and the pulley are rotatably connected via the belt.
[0007] Preferably, a sliding groove is provided on the outside of the connecting disc, a first sliding block is slidably connected to the outside of the sliding groove, and the first sliding block is slidably connected to the connecting disc via the sliding groove.
[0008] Preferably, the fixed disc is fixedly connected to the outside with a second telescopic rod, the second telescopic rod is also connected to the outside with a first telescopic rod, the first telescopic rod is slidably connected to the outside with a slide rail, the slide rail is fixedly connected to the outside with a degreasing pool, and the slide rail is fixedly connected to the outside with an electric pool.
[0009] Preferably, a second sliding block is fixedly connected to the outside of the first telescopic rod, a sliding rail is slidably connected to the outside of the second sliding block, and the second sliding block is slidably connected to the sliding rail via the second sliding block.
[0010] Preferably, the clamping mechanism includes a connecting column with a hydraulic cylinder fixedly connected to the outside, a hydraulic rod slidably connected to the outside of the hydraulic cylinder, a connecting block fixedly connected to the outside of the hydraulic rod, a first crank rotatably connected to the outside of the connecting column, a clamping hand rotatably connected to the outside of the first crank, a second crank rotatably connected to the outside of the connecting block, and the second crank is rotatably connected to the clamping hand.
[0011] Compared with the prior art, the utility model has the following beneficial effects: when in use, the staff controls the transmission of the hydraulic cylinder, thereby driving the clamp to fix the automobile parts that need to undergo the electrophoresis process, thereby preventing the automobile parts from falling off during later processing. Since the collection box is fixedly connected to the collection port, when the automobile parts are being degreased, the staff controls the motor to rotate, thereby driving the collection box to rotate, thereby collecting the grease above the degreasing tank, and the grease can be absorbed by the oil absorption strip, and the filter can filter the impurities inside the degreasing tank, and the filtered liquid inside the degreasing tank can also be put into the degreasing tank for reuse. Since the electrophoresis liquid will precipitate after being in the electrophoresis tank for a period of time, resulting in a decrease in the uniformity of the electrophoresis liquid, thereby affecting the quality of the electrophoresis treatment of the parts. The staff controls the rotation of the motor to drive the automobile parts to rotate, thereby stirring the electrophoresis liquid inside the electrophoresis tank, which can make the electrophoresis treatment of the automobile parts better. At the same time, since the slide groove provided on the connecting disc drives the connecting column to rotate, the orientation of the clamped automobile parts is consistent, which is beneficial for the staff to observe the automobile parts. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The utility model is further described below in conjunction with the accompanying drawings:
[0013] Figure 1 This is a schematic diagram of the main three-dimensional structure of the utility model;
[0014] Figure 2 This is a rear-view stereoscopic structural schematic diagram of the utility model;
[0015] Figure 3 It is a schematic diagram of a partial three-dimensional structure of the utility model;
[0016] Figure 4For this utility model Figure 1 A is an enlarged schematic diagram of the structure.
[0017] In the figure: 1. collecting port; 2. collecting box; 3. oil absorption strip; 4. connecting column; 5. hydraulic cylinder; 6. hydraulic rod; 7. connecting block; 8. first crank; 9. second crank; 10. clamping hand; 11. filter screen; 12. rotating part; 13. third crank; 14. first slider; 15. slide; 16. motor; 17. connecting disc; 18. first telescopic rod; 19. second slider; 20. second telescopic rod; 21. fixed disc; 22. slide rail; 23. belt; 24. pulley; 25. degreasing pool; 26. electric pool. DETAILED DESCRIPTION
[0018] In order to more clearly illustrate the overall concept of the present invention, a detailed description is given below in combination with the accompanying drawings by way of examples.
[0019] It should be noted that many specific details are set forth in the following description to facilitate a full understanding of the present invention. However, the present invention can also be implemented in other ways different from those described herein. Therefore, the protection scope of the present invention is not limited to the specific embodiments disclosed below.
[0020] In addition, in the description of the present invention, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0021] In the present utility model, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral one; it can be directly connected, or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. However, if it is indicated as a direct connection, it means that the two connected bodies are not connected through an intermediate structure, but are connected to form a whole only through a connecting structure. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to the specific circumstances.
[0022] In the present utility model, unless otherwise clearly specified and limited, the first feature "above" or "below" the second feature may be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in an appropriate manner in any one or more embodiments or examples.
[0023] Embodiment 1
[0024] See also Figures 1 to 4 The utility model provides a technical solution: a fixed disc 21, the fixed disc 21 is fixedly connected to the motor 16 on the outside, a pulley 24 is provided at the output end of the motor 16, the pulley 24 is rotatably connected to the rotating member 12 on the outside, the rotating member 12 is rotatably connected to the connecting disc 17 on the outside, the connecting disc 17 is slidably connected to the first slider 14 on the outside, the first slider 14 is rotatably connected to the third crank 13 on the outside, the third crank 13 is fixedly connected to the connecting column 4 on the outside, the connecting column 4 and the rotating member 12 are rotatably connected; the pulley 24 is rotatably connected to the belt 23 on the outside, the belt 23 is rotatably connected to the rotating member 12 on the outside, and the rotating member 12 and the pulley 24 are rotatably connected through the belt 23; the connecting disc 17 is provided with a slide groove 15 on the outside, the slide groove 15 is slidably connected to the first slider 14 on the outside, and the first slider 14 and the connecting disc 17 are slidably connected through the slide groove 15.
[0025] Because the fixed disc 21 is fixedly connected to the motor 16, a pulley 24 is provided at the output end of the motor 16, and the pulley 24 is rotationally connected to the rotating member 12 through the belt 23. The staff controls the rotation of the motor 16 to rotate the rotating member 12, and the rotating member 12 is rotationally connected to the connecting column 4, and the connecting column 4 is rotationally connected to the first slider 14 through the third crank 13, thereby driving the clamped automobile parts to rotate. After the electrophoretic liquid has been in the electrophoretic pool for a period of time, precipitation will occur, resulting in reduced uniformity of the electrophoretic liquid, which in turn affects the quality of the electrophoretic treatment of the parts, thereby causing the electrophoretic liquid in the electrophoretic pool 26 to shoulder, causing the particles in the electrophoretic liquid to move, so that the electrophoresis of the automobile parts is more uniform. At the same time, the slide groove 15 provided on the connecting disc 17 drives the connecting column 4 to rotate, so that the orientation of the clamped automobile parts is consistent, which is beneficial for the staff to observe the automobile parts.
[0026] Embodiment 2
[0027] On the basis of the first embodiment, the connecting column 4 is fixedly connected to the outside of the collecting box 2, the collecting box 2 is fixedly connected to the outside of the collecting port 1, the collecting port 1 is fixedly connected to the outside of the oil absorbing strip 3, the collecting box 2 is fixedly connected to the outside of the filter 11, and the connecting column 4 is fixedly connected to the outside of the clamping mechanism; the fixed disc 21 is fixedly connected to the outside of the second telescopic rod 20, the outside of the second telescopic rod 20 is also connected to the first telescopic rod 18, the first telescopic rod 18 is slidably connected to the outside of the slide rail 22, the outside of the slide rail 22 is fixedly connected to the degreasing pool 25, and the outside of the slide rail 22 is fixedly connected to the electric pool 2 6; the first telescopic rod 18 is fixedly connected to the outside of the second slider 19, the second slider 19 is slidably connected to the outside of the slide rail 22, and the second slider 19 is slidably connected to the slide rail 22 through the second slider 19; the clamping mechanism includes a connecting column 4 with a hydraulic cylinder 5 fixedly connected to the outside, the hydraulic cylinder 5 is slidably connected to the outside of the hydraulic rod 6, the hydraulic rod 6 is fixedly connected to the outside of the connecting block 7, the connecting column 4 is rotatably connected to the first crank 8, the first crank 8 is rotatably connected to the outside of the clamp 10, the connecting block 7 is rotatably connected to the second crank 9, and the second crank 9 and the clamp 10 are rotatably connected.
[0028] Because the hydraulic cylinder 5 is externally slidably connected to the hydraulic rod 6, the hydraulic rod 6 is fixedly connected to the connecting block 7, the connecting block 7 is rotationally connected to the clamping hand 10 through the first crank 8, the clamping hand 10 is rotationally connected to the connecting column 4 through the first crank 8, and the staff uses the transmission of the hydraulic cylinder 5 to make the clamping hand 10 fix the automobile parts more firmly, and the collecting box 2 fixedly connected to the connecting column 4, when the connecting column 4 rotates, the collecting box 2 also rotates, so that the oil absorption strip 3 can absorb the grease floating on the degreasing pool 25, and the filter net 11 can filter the impurities inside the degreasing pool 25, and the filtered liquid inside the degreasing pool 25 can also be put into the degreasing pool 25 for reuse.
[0029] When the utility model is in use, because the hydraulic cylinder 5 is externally slidably connected with the hydraulic rod 6, the hydraulic rod 6 is fixedly connected to the connecting block 7, the connecting block 7 is rotationally connected to the clamping hand 10 through the first crank 8, the clamping hand 10 is rotationally connected to the connecting column 4 through the first crank 8, the staff controls the transmission of the hydraulic cylinder 5, thereby driving the clamping hand 10 to fix the automobile parts that need to undergo the electrophoresis process, thereby preventing the automobile parts from falling off during later processing, and since the collecting box 2 is fixedly connected to the collecting port 1, when the automobile parts are being degreased, the staff controls the motor 16 to rotate, thereby driving the collecting box 2 to rotate, so that the grease above the degreasing pool 25 can be collected, and the grease can be absorbed by the oil absorption strip 3, and the oil passing through the degreasing tank 25 can be absorbed by the oil absorption strip 3. The filter 11 can filter the impurities in the degreasing tank 25, and the liquid in the degreasing tank 25 after filtration can be put into the degreasing tank 25 for reuse. Since the electrophoretic liquid will precipitate after being in the electrophoretic tank for a period of time, the uniformity of the electrophoretic liquid will be reduced, which will affect the quality of the electrophoretic treatment of the parts. The staff controls the rotation of the motor 16 to drive the automobile parts to rotate, so as to stir the electrophoretic liquid in the electrophoretic tank 26, which can make the electrophoretic treatment of the automobile parts better. At the same time, the slide groove 15 provided on the connecting disc 17 drives the connecting column 4 to rotate, so that the orientation of the clamped automobile parts is consistent, which is beneficial for the staff to observe the automobile parts.
[0030] Those skilled in the art should understand that the discussion of any of the above embodiments is merely illustrative and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples. Under the concept of the present invention, the technical features in the above embodiments or different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity.
[0031] The utility model is intended to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the utility model should be included in the scope of protection of the utility model.
Claims
1. An electrophoresis device for automobile parts, comprising a fixed disc (21), characterized in that: The fixed disc (21) is fixedly connected to a motor (16) on the outside, a pulley (24) is provided at the output end of the motor (16), the pulley (24) is rotatably connected to a rotating member (12) on the outside, the rotating member (12) is rotatably connected to a connecting disc (17) on the outside, the connecting disc (17) is slidably connected to a first slider (14) on the outside, the first slider (14) is rotatably connected to a third crank (13) on the outside, the third crank (13) is fixedly connected to a connecting column (4) on the outside, and the connecting column (4) is rotatably connected to the rotating member (12); The connection column (4) is fixedly connected to a collection box (2) on the outside, the collection box (2) is fixedly connected to a collection port (1) on the outside, the collection port (1) is fixedly connected to an oil absorption strip (3) on the outside, the collection box (2) is fixedly connected to a filter screen (11) on the outside, and the connection column (4) is fixedly connected to a clamping mechanism on the outside.
2. The electrophoresis device for automobile parts according to claim 1, characterized in that: The belt pulley (24) is rotatably connected to a belt (23) on the outside, the belt (23) is rotatably connected to a rotating member (12) on the outside, and the rotating member (12) and the belt pulley (24) are rotatably connected via the belt (23).
3. The electrophoresis device for automobile parts according to claim 1, characterized in that: The connecting disc (17) is provided with a sliding groove (15) on the outside, and a first sliding block (14) is slidably connected to the outside of the sliding groove (15). The first sliding block (14) and the connecting disc (17) are slidably connected via the sliding groove (15).
4. The electrophoresis device for automobile parts according to claim 1, characterized in that: The fixed disc (21) is fixedly connected to the outside of a second telescopic rod (20), the second telescopic rod (20) is also connected to the outside of a first telescopic rod (18), the first telescopic rod (18) is slidably connected to the outside of a slide rail (22), the slide rail (22) is fixedly connected to the outside of a degreasing pool (25), and the slide rail (22) is fixedly connected to the outside of an electric pool (26).
5. The electrophoresis device for automobile parts according to claim 4, characterized in that: The first telescopic rod (18) is fixedly connected to a second sliding block (19) on the outside, the second sliding block (19) is slidably connected to a sliding rail (22) on the outside, and the second sliding block (19) and the sliding rail (22) are slidably connected via the second sliding block (19).
6. The electrophoresis device for automobile parts according to claim 1, characterized in that: The clamping mechanism comprises a connecting column (4) having a hydraulic cylinder (5) fixedly connected to the outside, the hydraulic cylinder (5) having a hydraulic rod (6) slidably connected to the outside, the hydraulic rod (6) having a connecting block (7) fixedly connected to the outside, the connecting column (4) having a first crank (8) rotatably connected to the outside, the first crank (8) having a clamping hand (10) rotatably connected to the outside, the connecting block (7) having a second crank (9) rotatably connected to the outside, and the second crank (9) and the clamping hand (10) being rotatably connected.