Plant ceiling system with secondary conversion structure

By introducing secondary conversion components and modular design into the factory ceiling system, the problem of lack of flexibility and variability in traditional ceiling systems is solved, the system is versatile and adaptable, and the indoor air quality is maintained through static pressure layer.

CN222595286UActive Publication Date: 2025-03-11HUBEI SANJIANGHANGTIAN ARCHITECTURE ENG CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421126298.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2025-03-11
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

Traditional ceiling systems have limitations in material selection, structural strength, installation difficulty, etc., lack flexibility and variability, making it difficult to meet the needs of changes in space layout of modern factories and adjustment of production equipment.

Method used

A factory ceiling system with a secondary conversion structure is designed, adopting a modular design and removable connectors to achieve the versatility and flexibility of the system through secondary conversion components and static pressure layers.

Benefits of technology

The flexible adjustment and transformation of the ceiling system is realized to adapt to changes in different production needs and spatial layouts, and at the same time, the positive pressure in the room is maintained through the static pressure layer to avoid harmful air entering.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222595286U_ABST
    Figure CN222595286U_ABST
Patent Text Reader

Abstract

The utility model discloses a factory building ceiling system with a secondary conversion structure, which comprises a plurality of groups of upright posts, the top ends of the plurality of groups of upright posts are fixedly connected with a roof, innovation and improvement are carried out on the basis of a traditional ceiling system, and a secondary conversion component is introduced, so that the multifunctionality and flexibility of the ceiling system are realized; due to the design of the secondary conversion assembly, the ceiling system can be adjusted and transformed according to needs so as to adapt to different production requirements and changes of spatial layout, the factory building ceiling system with the secondary conversion assembly adopts a modular design, all modules are connected through detachable connecting pieces, and the production efficiency is improved. According to the design, the suspended ceiling system can be conveniently disassembled and recombined, so that flexible space layout and equipment adjustment are realized, and as the space between the first suspended ceiling plate and the second suspended ceiling plate is large and the number of pipelines is large, by arranging the static pressure layer, the indoor space can be kept in a positive pressure state, and harmful air is prevented from entering the indoor space.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of plant ceilings, in particular to a plant ceiling system with a secondary conversion structure. Background Art

[0002] In the design and construction of modern industrial plants, the ceiling system is not only an important part of the internal space of the plant, but also the key to achieving efficient use of space and meeting diversified production needs. With the rapid development of industrial technology and continuous innovation in production models, traditional ceiling systems have been unable to meet the high requirements of modern plants for space flexibility, aesthetics and economy.

[0003] For example, a secondary conversion layer composite component of a ceiling (Announcement No.: CN216973909U), the device includes a wall, a hanger and a buffer device, the hanger is fixedly connected to the surface of the wall, the surface of the hanger is abutted against a keel, the surface of the keel is rotatably connected to an anti-support rod, the buffer device is arranged on the surface of the wall, the buffer device includes a limit frame, the limit frame is fixedly connected to the surface of the wall, the inner wall of the limit frame is provided with an installation groove, the inner wall of the installation groove is fixedly connected to a buffer spring, the surface of the buffer spring is hinged with a ring, the inner wall of the ring is clamped with an anchor bolt, the surface of the limit frame is fixedly connected to a guide rail, the inner wall of the guide rail is fixedly connected to the limit spring, the surface of the limit spring is fixedly connected to a block, the utility model, by arranging the buffer device, improves the service life of the component, thereby reduces the pressure on the anti-support rod, improves the stability of the component, and improves the use effect of the component.

[0004] The above-mentioned devices adopt a single structural form, and their design and installation are often subject to many restrictions, such as material selection, structural strength, installation difficulty, etc. At the same time, these systems often lack flexibility and variability, and it is difficult to meet the changes in the internal space layout of the factory and the adjustment needs of production equipment. Therefore, we need to propose a factory ceiling system with a secondary conversion structure. Utility Model Content

[0005] The purpose of the utility model is to provide a factory ceiling system with a secondary conversion structure, aiming to solve the problems in the prior art such as material selection, structural strength, installation difficulty, etc. At the same time, these systems often lack flexibility and variability, and are difficult to meet the changes in the internal space layout of the factory and the adjustment needs of production equipment.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A factory ceiling system with a secondary conversion structure comprises several groups of columns, the top ends of several groups of the columns are fixedly connected to the roof, several groups of the columns are located below the roof and are fixedly connected to a first ceiling panel, several groups of the columns are located below the first ceiling panel and are fixedly connected to a second ceiling panel, a conversion layer is arranged between the roof and the first ceiling panel, a secondary conversion component is arranged inside the conversion layer, a static pressure layer is arranged between the first ceiling panel and the second ceiling panel, several groups of suspension rods are arranged inside the static pressure layer, the tops of several groups of the suspension rods are fixedly connected to the bottom of the first ceiling panel, and the bottom ends of several groups of the suspension rods are fixedly connected to the top of the second ceiling panel.

[0008] Preferably, the secondary conversion assembly includes several groups of main steel beams for the roof, and several groups of the main steel beams for the roof are fixedly installed at the bottom of the roof. Double C-shaped steels are arranged below the several groups of the main steel beams for the roof, and vertical hangers are fixedly connected to the bottoms of the main steel beams for the roof, and the bottom ends of the vertical hangers are fixedly connected to the tops of the double C-shaped steels.

[0009] Preferably, it also includes an inclined tie rod, the top end of which is fixedly connected to the bottom of the main steel beam of the roof, and the bottom end of which is fixedly connected to the top of the double C-shaped steel.

[0010] Preferably, an air duct is provided inside the conversion layer, and a galvanized steel plate is fixedly sleeved on the outer wall of the air duct.

[0011] Preferably, the bottom of the air duct is fixedly connected to an air duct hanger, and the air duct is fixedly connected to an air valve hanger on one side of the air duct hanger.

[0012] Preferably, a diameter-changing inclined surface is provided at the end of the air duct, a fan is provided at the end of the air duct, and two ends of the fan are fixedly connected to the end of the air duct through flexible joints.

[0013] Preferably, two groups of shock-absorbing spring hangers are further included, the bottom ends of the two groups of shock-absorbing spring hangers are respectively fixedly connected to the fans, and the top ends of the two groups of shock-absorbing spring hangers are fixedly connected to the bottom of the roof.

[0014] Preferably, it also includes a maintenance horseway, and the maintenance horseway is arranged inside the static pressure layer.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] The utility model has carried out innovation and improvement on the basis of the traditional ceiling system, and has realized the versatility and flexibility of the ceiling system by introducing the secondary conversion component. The design of the secondary conversion component enables the ceiling system to be adjusted and modified as needed to adapt to different production needs and changes in spatial layout. The plant ceiling system with the secondary conversion component adopts a modular design, and each module is connected by a detachable connector. This design allows the ceiling system to be easily disassembled and reorganized, thereby realizing flexible spatial layout and equipment adjustment. Since the space between the first ceiling panel and the second ceiling panel is larger and there are more pipelines, the static pressure layer can be set to keep the room in a positive pressure state to prevent harmful air from entering the room. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the secondary conversion component of the utility model;

[0019] Figure 3 For this utility model Figure 1 The enlarged structural diagram at A in the middle;

[0020] Figure 4 It is a schematic diagram of the structure of the conversion layer and the static pressure layer of the utility model;

[0021] Figure 5 This is a schematic diagram of the structure of the air duct, galvanized steel plate and air duct hanger of the utility model;

[0022] Figure 6 The utility model is a schematic structural diagram of an air duct, a fan and a shock-absorbing spring hanger.

[0023] In the figure: 1. Column; 2. Roof; 3. First ceiling panel; 4. Second ceiling panel; 5. Transfer layer; 6. Secondary transfer assembly; 601. Main steel beam of roof; 602. Double C-shaped steel; 603. Vertical hanger; 7. Static pressure layer; 8. Hanger; 9. Diagonal rod; 10. Air duct; 11. Galvanized steel plate; 12. Air duct hanger; 13. Air valve hanger; 14. Variable diameter slope; 15. Fan; 16. Shock-absorbing spring hanger; 17. Maintenance horseway; 18. Flexible joint. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1-6 , the utility model provides a technical solution:

[0026] A factory ceiling system with a secondary conversion structure includes several groups of columns 1, the tops of several groups of columns 1 are fixedly connected to a roof 2, several groups of columns 1 are located below the roof 2 and are fixedly connected to a first ceiling board 3, several groups of columns 1 are located below the first ceiling board 3 and are fixedly connected to a second ceiling board 4, and the elevation of the second ceiling board 4 is 5m-6m.

[0027] A conversion layer 5 is arranged between the roof 2 and the first ceiling panel 3, a secondary conversion component 6 is arranged inside the conversion layer 5, a static pressure layer 7 is arranged between the first ceiling panel 3 and the second ceiling panel 4, a plurality of groups of suspension rods 8 are arranged inside the static pressure layer 7, the tops of the plurality of groups of suspension rods 8 are fixedly connected to the bottom of the first ceiling panel 3, and the bottom ends of the plurality of groups of suspension rods 8 are fixedly connected to the top of the second ceiling panel 4.

[0028] The utility model innovates and improves on the traditional ceiling system, and realizes the versatility and flexibility of the ceiling system by introducing the secondary conversion component 6. The design of the secondary conversion component 6 enables the ceiling system to be adjusted and modified as needed to adapt to different production needs and changes in spatial layout.

[0029] The plant ceiling system with the secondary conversion assembly 6 adopts a modular design, and each module is connected by a detachable connector. This design allows the ceiling system to be easily disassembled and reorganized, thereby achieving flexible space layout and equipment adjustment. Since the space between the first ceiling board 3 and the second ceiling board 4 is large and there are many pipelines, the static pressure layer 7 can be set to keep the room in a positive pressure state to prevent harmful air from entering the room;

[0030] The secondary conversion assembly 6 includes several groups of main roof steel beams 601, and the several groups of main roof steel beams 601 are fixedly installed at the bottom of the roof 2. Double C-shaped steels 602 are arranged below the several groups of main roof steel beams 601. The bottom of the main roof steel beams 601 is fixedly connected with a vertical suspension rod 603, and the bottom end of the vertical suspension rod 603 is fixedly connected to the top of the double C-shaped steel 602.

[0031] Specifically, the distance between the main steel beam 601 of the roof and the top surface of the second ceiling board 4 is relatively large, and the length of the suspension rod 8 is greater than 3 meters. Therefore, a secondary conversion component 6 is added between the first ceiling board 3 and the main steel beam 601 of the roof. At the same time, since the space above the second ceiling board 4 is too large and there are many equipment pipelines, a static pressure layer 7 needs to be set 5 meters above the second ceiling board 4 to maintain a positive pressure state in the room and prevent harmful air from entering the room.

[0032] It also includes a diagonal tie rod 9, the top end of which is fixedly connected to the bottom of the main roof steel beam 601, and the bottom end of which is fixedly connected to the top of the double C-shaped steel 602;

[0033] By setting up the coordinated use of the main steel beam 601 of the roof, the double C-shaped steel 602, the vertical hanger 603 and the diagonal tie rod 9, the versatility and flexibility of the ceiling system are realized, so that the ceiling system can be adjusted and modified as needed to adapt to different production needs and changes in spatial layout. The main steel beam 601 of the roof, the double C-shaped steel 602, the vertical hanger 603 and the diagonal tie rod 9 are connected by detachable connectors. This design allows the ceiling system to be easily disassembled and reassembled, thereby realizing flexible spatial layout and equipment adjustment.

[0034] An air duct 10 is arranged inside the conversion layer 5, and a galvanized steel plate 11 is fixedly sleeved on the outer wall of the air duct 10. The galvanized steel plate 11 is sleeved, and asbestos rope is filled inside, and both ends are smoothed with mortar;

[0035] The bottom of the air duct 10 is fixedly connected to an air duct hanger 12, and the air duct 10 is fixedly connected to an air valve hanger 13 on one side of the air duct hanger 12. The static pressure layer 7 is a closed space. By setting the air duct 10 and the fan 15 for use together, the pressure inside the static pressure layer can be adjusted and controlled, so as to adjust the air supply and return air volumes as needed to maintain or change the static pressure level of the static pressure layer.

[0036] The end of the air duct 10 is provided with a reducing slope 14, and the end of the air duct 10 is provided with a fan 15, and the two ends of the fan 15 are fixedly connected to the end of the air duct 10 through a flexible joint 18, and also includes two groups of shock-absorbing spring hangers 16, the bottom ends of the two groups of shock-absorbing spring hangers 16 are fixedly connected to the fan 15, and the top ends of the two groups of shock-absorbing spring hangers 16 are fixedly connected to the bottom of the roof 2. By providing the shock-absorbing spring hangers 16, a buffering effect is played when the fan 15 is running, which is conducive to improving the service life of the fan 15 and the air duct 10;

[0037] It also includes a maintenance horseway 17, which is arranged inside the static pressure layer 7. The maintenance horseway is a passage specially designed for workers to carry out maintenance. The maintenance horseway is made of corrosion-resistant materials such as aluminum alloy, does not require maintenance, and has a long service life.

[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A plant ceiling system with a secondary conversion structure, characterized in that: include: A plurality of groups of columns (1); A roof (2) fixedly connected to the top of a plurality of groups of upright columns (1), a plurality of groups of upright columns (1) located below the roof (2) are fixedly connected to a first ceiling plate (3), and a plurality of groups of upright columns (1) located below the first ceiling plate (3) are fixedly connected to a second ceiling plate (4); A conversion layer (5) is arranged between the roof (2) and the first ceiling panel (3), wherein a secondary conversion component (6) is arranged inside the conversion layer (5); A static pressure layer (7) is arranged between the first ceiling panel (3) and the second ceiling panel (4), and a plurality of groups of suspension rods (8) are arranged inside the static pressure layer (7), the tops of the plurality of groups of suspension rods (8) are fixedly connected to the bottom of the first ceiling panel (3), and the bottoms of the plurality of groups of suspension rods (8) are fixedly connected to the top of the second ceiling panel (4).

2. The plant ceiling system with a secondary conversion structure according to claim 1, characterized in that: The secondary conversion assembly (6) comprises a plurality of groups of main roof steel beams (601), wherein the plurality of groups of main roof steel beams (601) are fixedly installed at the bottom of the roof (2), and double C-shaped steels (602) are arranged below the plurality of groups of main roof steel beams (601), and a vertical suspension rod (603) is fixedly connected to the bottom of the main roof steel beams (601), and the bottom end of the vertical suspension rod (603) is fixedly connected to the top of the double C-shaped steel (602).

3. The plant ceiling system with a secondary conversion structure according to claim 2 is characterized in that: It also includes a diagonal brace (9), the top end of which is fixedly connected to the bottom of the main steel beam (601) of the roof, and the bottom end of which is fixedly connected to the top of the double C-shaped steel (602).

4. The plant ceiling system with a secondary conversion structure according to claim 1, characterized in that: An air duct (10) is arranged inside the conversion layer (5), and a galvanized steel plate (11) is fixedly sleeved on the outer wall of the air duct (10).

5. The factory ceiling system with a secondary conversion structure according to claim 4 is characterized in that: The bottom of the air duct (10) is fixedly connected to an air duct hanger (12), and the air duct (10) is fixedly connected to an air valve hanger (13) on one side of the air duct hanger (12).

6. The factory ceiling system with a secondary conversion structure according to claim 5, characterized in that: The end of the air duct (10) is provided with a diameter-changing inclined surface (14), the end of the air duct (10) is provided with a fan (15), and both ends of the fan (15) are fixedly connected to the end of the air duct (10) via flexible joints (18).

7. The factory ceiling system with a secondary conversion structure according to claim 6, characterized in that: It also includes two groups of shock-absorbing spring hangers (16), the bottom ends of the two groups of shock-absorbing spring hangers (16) are respectively fixedly connected to the fan (15), and the top ends of the two groups of shock-absorbing spring hangers (16) are fixedly connected to the bottom of the roof (2).

8. The factory ceiling system with a secondary conversion structure according to claim 1, characterized in that: It also includes a maintenance horseway (17), and the maintenance horseway (17) is arranged inside the static pressure layer (7).

Citation Information

Patent Citations

  • Combined component of secondary conversion layer of suspended ceiling

    CN216973909U