Middle power output rolling brush
By adopting a mid-powered rolling brush structure in the snowplow, the centralized transmission mechanism and output shaft coupling are in the middle of the roller brush half shaft, the existing integrated rolling brush shaft is solved, and the problem of time-consuming and laborious installation and inconvenient bristle replacement is achieved, achieving a more compact structure and more convenient assembly and maintenance.
Patent Information
- Application Number
- CN202421581244.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-05
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-07-05
AI Technical Summary
The roller brush shaft of the existing snowplow is an integral long shaft, which makes it time-consuming and labor-intensive to install and inconvenient to replace the bristles.
The center-mounted power output roller brush structure is adopted, and the transmission mechanism and the output shaft coupling are concentrated in the middle of the two roller brush half shafts to realize the central installation layout of the power drive transmission mechanism.
The processing and assembly of the roller brush half shaft is simplified, the structure is more compact, the assembly is more convenient, and the chain is not required to be removed when replacing the bristles, making the operation more convenient and efficient.
Smart Images

Figure CN222596680U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a power output structure, in particular to a centrally mounted power output roller brush. Background Art
[0002] Snowplows use roller brushes to achieve snow removal and snow sweeping functions. The existing automatic roller brushes of snowplows are composed of the following components: the engine is connected to the reduction box through a transmission shaft, and then the roller brush is driven to rotate through the sprocket and chain at the output end of the reduction box to achieve the function of sweeping or snow removal. The roller brush shaft of the existing snowplow is a whole shaft, and the sprocket and chain are arranged at one end or both ends of the roller brush, and the roller brush is driven on one side or both sides through the sprocket and chain.
[0003] The above-mentioned single-sided or double-sided driving of the roller brush by the sprocket and chain has the following problems: since the roller brush shaft is an integral long shaft, it is long and heavy, and the installation is time-consuming and labor-intensive. Utility Model Content
[0004] The utility model aims to solve one of the technical problems in the related art at least to a certain extent. To this end, the utility model proposes a centrally mounted power output roller brush.
[0005] The technical solution adopted by the utility model to solve the technical problem is: a mid-mounted power output roller brush, including an engine, a reduction box, a transmission mechanism A and an output shaft coupling; the engine is connected to the reduction box input shaft of the reduction box, the reduction box output shaft of the reduction box is connected to the output shaft coupling through the transmission mechanism, and the two ends of the output shaft coupling are symmetrically connected to the roller brush half shafts, and the roller brush half shafts are respectively provided with bristles;
[0006] The transmission mechanism includes a first gear, a second gear, a third gear, a fourth gear, a first sprocket, a second sprocket and a chain; the first gear is arranged on the input shaft of the reduction box, the second gear is meshed with the first gear, the second gear and the third gear are both arranged on the output shaft of the reduction box, the fourth gear is meshed with the third gear, the fourth gear and the first sprocket are both arranged on the input shaft of the sprocket box, the first sprocket and the second sprocket are connected by a chain, and the second sprocket is provided with an output shaft coupling.
[0007] In a preferred embodiment of the present invention, the transmission mechanism A and the output shaft coupling are arranged at the middle position of the two roller brush half-shafts; and the two ends of the output shaft coupling are respectively connected to the roller brush half-shafts through roller brush shaft couplings, and the other end of each roller brush half-shaft is detachably arranged on a roller brush half-shaft mounting seat.
[0008] In a preferred embodiment of the present utility model, the roller brush half-shaft is arranged on the roller brush half-shaft mounting seat by bolts.
[0009] In a preferred embodiment of the present utility model, the first sprocket, the second sprocket and the chain are all arranged in a sprocket box; the engine, the reduction box and the sprocket box are all arranged on the roller brush swing frame.
[0010] In a preferred embodiment of the present utility model, the first sprocket, the second sprocket and the chain are all arranged in a sprocket box; the engine, the reduction box and the sprocket box are all arranged on the roller brush swing frame.
[0011] In a preferred embodiment of the present utility model, the engine is arranged on an engine fixing frame, and the engine fixing frame is arranged on the left side of the forward direction of the roller brush swing frame.
[0012] The beneficial effects of the utility model are as follows: compared with the existing roller brush shaft which is an integral long shaft and is driven by a single-side drive or a double-side drive, the two roller brush half-shafts are simple to process and short in length, and the transmission mechanism and the output shaft coupling are concentrated in the middle of the two roller brush half-shafts, realizing a central installation layout of the power drive transmission mechanism, with a more compact structure and more convenient assembly. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the structure of the utility model;
[0014] Figure 2 It is a schematic diagram of the transmission mechanism structure of the utility model;
[0015] Figure 3 This is a schematic diagram of the transmission structure between the first gear and the first sprocket of the utility model. Figure 1 ;
[0016] Figure 4 This is a schematic diagram of the transmission structure between the first gear and the first sprocket of the utility model. Figure 2 ;
[0017] Figure 5 The utility model is a schematic diagram of the connection structure between the roller brush half shaft and the transmission mechanism and the roller brush half shaft mounting seat.
[0018] In the figure: engine 1; reduction gearbox 2; transmission mechanism A; output shaft coupling 3; roller brush half shaft 4; first gear 5; second gear 6; third gear 7; fourth gear 8; first sprocket 9; second sprocket 10; chain 11; reduction gearbox input shaft 12; reduction gearbox output shaft 13; sprocket box input shaft 14; roller brush half shaft mounting seat 15; sprocket box 16; roller brush swing frame 17; engine fixing frame 18. DETAILED DESCRIPTION
[0019] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0020] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.
[0021] like Figures 1 to 5 A mid-mounted power output roller brush is shown, comprising an engine 1, a reduction box 2, a transmission mechanism A and an output shaft coupling 3; the engine 1 is connected to a reduction box input shaft 12 of the reduction box 2, the reduction box output shaft 13 of the reduction box 2 is connected to the output shaft coupling 3 through the transmission mechanism, and the two ends of the output shaft coupling 3 are symmetrically connected to roller brush half shafts 4, and the roller brush half shafts 4 are respectively provided with bristles;
[0022] The transmission mechanism includes a first gear 5, a second gear 6, a third gear 7, a fourth gear 8, a first sprocket 9, a second sprocket 10 and a chain 11; the first gear 5 is arranged on a reduction box input shaft 12, the second gear 6 is meshed with the first gear 5, the second gear 6 and the third gear 7 are both arranged on a reduction box output shaft 13, the fourth gear 8 is meshed with the third gear 7, the fourth gear 8 and the first sprocket 9 are both arranged on a sprocket box input shaft 14, the first sprocket 9 and the second sprocket 10 are connected by a chain 11, and the second sprocket 10 is provided with an output shaft coupling 3.
[0023] When the central power output roller brush of the utility model is in use, the engine 1 is first started, and the engine 1 drives the reduction box input shaft 12 to rotate. Since the reduction box input shaft 12 is provided with a first gear 5, after the reduction box input shaft 12 rotates, the first gear 5 is driven to rotate, and the first gear 5 is meshed with the second gear 6. The second gear 6 and the third gear 7 are both arranged on the reduction box output shaft 13. After the first gear 5 rotates to drive the second gear 6 to rotate, the reduction box output shaft 13 is driven to rotate, and then the third gear 7 is driven to rotate. Since the fourth gear 8 is meshed with the third gear 7, the fourth gear 8 rotates, and since the fourth gear 8 is meshed with the third gear 7, the fourth gear 8 rotates. The four gears 8 and the first sprocket 9 are both arranged on the sprocket box input shaft 14. When the fourth gear 8 rotates to drive the sprocket box input shaft 14 to rotate, the first sprocket 9 rotates. The first sprocket 9 and the second sprocket 10 are connected by the chain 11, so as to realize the rotation of the second sprocket 10. The second sprocket 10 is provided with an output shaft coupling 3. When the second sprocket 10 rotates, the output shaft coupling 3 is driven to rotate. The two ends of the output shaft coupling 3 are respectively provided with a roller brush half shaft 4. When the output shaft coupling 3 rotates, the two roller brush half shafts 4 are driven to rotate, so as to realize the rotation of the bristles on the roller brush half shaft 4, and realize the snow removal and snow sweeping steps. The central power output roller brush of the utility model sets the output shaft coupling 3 in the middle of the two roller brush half shafts. Compared with the existing roller brush shaft integrally formed with one long shaft, the two roller brush half shafts of the utility model are simpler to process and assemble, convenient to operate, time-saving and labor-saving, and greatly improve the assembly efficiency of the roller brush.
[0024] As a preferred embodiment, the engine 1, reduction box 2, transmission mechanism A and output shaft coupling 3 in the present application are arranged at the middle position of the two roller brush half shafts 4, that is, the power drive and transmission mechanism in the present application are located in the middle of the two roller brush half shafts, realizing the power drive of the two roller brush half shafts 4 and the central drive of the transmission mechanism; the two roller brush half shafts of the present application are simple to process and short in length, and the transmission mechanism A and the output shaft coupling 3 are concentrated in the middle of the two roller brush half shafts, realizing the central installation layout of the power drive transmission mechanism, with a more compact structure and more convenient assembly; the two ends of the output shaft coupling 3 are respectively connected to the roller brush half shafts 4 through the roller brush shaft coupling, and the other end of each roller brush half shaft 4 is detachably arranged on the roller brush half shaft mounting seat 15. More preferably, the roller brush half shaft 4 is arranged on the roller brush half shaft mounting seat 15 by bolts. Since the bristles are consumable parts, when replacing the bristles of the roller brush, since the existing roller brush shaft is an integral long shaft, the roller brush shaft is driven by a single-side drive or a double-side drive, when replacing the bristles of the roller brush, it is necessary to remove the bearing seats on both sides of the roller brush shaft and the single-side or double-side transmission chains, which is very inconvenient and has low replacement efficiency; and when the bristles of the central power output roller brush of the present application are damaged and need to be replaced, it is only necessary to remove the bolts on the roller brush half-shaft 4 and the roller brush half-shaft mounting seat 15, pull out the roller brush half-shaft mounting seat 15, so that the roller brush shaft coupling of the roller brush half-shaft 4 is separated from the output shaft coupling 3, and then the roller brush half-shaft 4 can be removed, and the bristles can be quickly replaced to achieve the replacement of the bristles. After replacing the bristles, the roller brush is installed on the output shaft coupling 3 and the roller brush half-shaft mounting seat 15, and the installation method and disassembly method of the roller brush are in the opposite order. The central power output roller brush of the present application does not need to remove the chain when replacing the bristles, and replacing the bristles is more convenient and efficient.
[0025] As a preferred embodiment, the first sprocket 9, the second sprocket 10 and the chain 11 in the present application are all arranged in the sprocket box 16; the engine 1, the reduction box 2 and the sprocket box 16 are all arranged on the roller brush swing frame 17; the roller brush swing frame 17 supports the engine 1, the reduction box 2 and the sprocket box 16 to ensure the stability of the mid-mounted power output roller brush. The engine 1 in the present application is arranged on an engine mounting bracket 18, and the support of the engine mounting bracket 18 is achieved by a roller brush swinging bracket 17, thereby achieving support for the engine 1; and the engine mounting bracket 18 is arranged on the left side of the forward direction of the roller brush swinging bracket 17. When the roller brush is used to remove snow and sweep snow, the roller brush will deflect to the right by a certain angle, and the driver will look to the right to ensure the distance between the right roller brush and the road cliff. Compared with the existing engine position in front of the right of the driver, which will cause obstruction of the line of sight, the engine mounting bracket 18 and the engine 1 arranged on the left side of the forward direction in the present application, the driver has a wide field of vision and no blind spots when the roller brush is in operation, which ensures a safe distance between the roller brush and the road cliff, and ensures the safety and stability of the roller brush for snow removal and sweeping.
[0026] In the description of this specification, the description with reference to the terms "one embodiment", "certain embodiments", "illustrative embodiments", "examples", "specific examples" or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiments or examples are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.
[0027] In summary, although the present invention has been disclosed as above in terms of preferred embodiments, the above preferred embodiments are not intended to limit the present invention. A person skilled in the art may make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention shall be based on the scope defined in the claims.
Claims
1. A mid-mounted power output roller brush, characterized in that: The invention comprises an engine (1), a reduction box (2), a transmission mechanism A and an output shaft coupling (3); the engine (1) is connected to a reduction box input shaft (12) of the reduction box (2); the reduction box output shaft (13) of the reduction box (2) is connected to the output shaft coupling (3) via the transmission mechanism; both ends of the output shaft coupling (3) are symmetrically connected to roller brush half shafts (4); and bristles are respectively provided on the roller brush half shafts (4); The transmission mechanism comprises a first gear (5), a second gear (6), a third gear (7), a fourth gear (8), a first sprocket (9), a second sprocket (10) and a chain (11); the first gear (5) is arranged on a reduction box input shaft (12), the second gear (6) is meshed with the first gear (5), the second gear (6) and the third gear (7) are both arranged on a reduction box output shaft (13), the fourth gear (8) is meshed with the third gear (7), the fourth gear (8) and the first sprocket (9) are both arranged on a sprocket box input shaft (14), the first sprocket (9) and the second sprocket (10) are connected by a chain (11), and the second sprocket (10) is provided with an output shaft coupling (3).
2. The centrally mounted power output roller brush according to claim 1, characterized in that: The transmission mechanism A and the output shaft coupling (3) are arranged at the middle position of the two roller brush half shafts (4); and the two ends of the output shaft coupling (3) are connected to the roller brush half shafts (4) through the roller brush shaft couplings respectively, and the other end of each roller brush half shaft (4) is detachably arranged on a roller brush half shaft mounting seat (15).
3. The centrally mounted power output roller brush according to claim 2, characterized in that: The roller brush half shaft (4) is arranged on a roller brush half shaft mounting seat (15) via bolts.
4. The centrally mounted power output roller brush according to claim 1, characterized in that: The first sprocket (9), the second sprocket (10) and the chain (11) are all arranged in a sprocket box (16); the engine (1), the reduction box (2) and the sprocket box (16) are all arranged on a roller brush swing frame (17).
5. The centrally mounted power output roller brush according to claim 4, characterized in that: The engine (1) is arranged on an engine fixing frame (18), and the engine fixing frame (18) is arranged on the left side of the forward direction of the roller brush swing frame (17).