Ceramic body height measuring machine with automatic pick-and-place function

Abstract

The utility model discloses a ceramic body height measuring machine with an automatic pick-and-place function, which comprises a high-flatness detecting machine base, an electromagnetic positioning detecting table is fixedly mounted on one side of the upper surface of the high-flatness detecting machine base, and a multi-axial transposition assembly is fixedly mounted on one side of the electromagnetic positioning detecting table. A three-way diversion conveying frame is arranged on the upper surface of the high-flatness detection machine base in a crossing mode, and a three-axial detection feeding and discharging rack is installed above the three-way diversion conveying frame in a crossing mode. According to the scheme, the electromagnetic positioning detection table and the three-way shunting conveying frame are connected in series into a whole through the three-axial detection feeding and discharging rack, and the three-axial detection feeding and discharging rack is matched with the electromagnetic positioning detection table to detect and classify material tray device blanks conveyed by the three-way shunting conveying frame one by one; and then the detected and classified ceramic blanks are classified and conveyed by utilizing the three-way diversion conveying frame, so that the whole-course automatic detection and classification process of the ceramic blanks is realized, and the detection efficiency and the detection precision of the ceramic blanks are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of ceramic height measuring machines, and more specifically, to a ceramic height measuring machine with an automatic picking and placing function. Background Art

[0002] Ceramics is a general term for pottery and porcelain, and is also a kind of arts and crafts in my country. Traditional ceramics, also known as ordinary ceramics, are products made from natural silicates such as clay as the main raw materials. Modern ceramics, also known as new ceramics, fine ceramics or special ceramics, are often made of non-silicate chemical raw materials or artificial synthetic raw materials, such as oxides (aluminum oxide, zirconium oxide, titanium oxide, etc.) and non-oxides (silicon nitride, boron carbide, etc.). They have many advantages such as excellent insulation, corrosion resistance, high temperature resistance, high hardness, low density, radiation resistance, etc., and have been widely used in various fields of the national economy.

[0003] With the rise of high-tech industries, various new special ceramics have also achieved great development and have become excellent structural and functional materials. They have higher temperature resistance, mechanical properties, special electrical properties and excellent chemical resistance than traditional ceramics. In the process of mass production and processing of some new special ceramics, in order to ensure the uniformity and refinement of the shape, the ceramic blanks need to be measured by a ceramic body height gauge after forming. However, the existing ceramic body height gauge still has some shortcomings in actual use. For example, when the existing ceramic body height gauge is used to measure the ceramic blanks in batches, manual loading and unloading operations are still required. The efficiency of manual loading and unloading is low, and it is difficult to ensure that the placement inclination of the blanks is completely consistent, which leads to low measurement efficiency and low measurement accuracy of the ceramic body blanks. Utility Model Content

[0004] In order to overcome the above-mentioned defects of the prior art, an embodiment of the utility model provides a ceramic body height measuring machine with an automatic pick-and-place function, so as to solve the problem that the existing ceramic body height measuring machine still needs manual loading and unloading operations of ceramic blanks when measuring ceramic blanks in batches. The efficiency of manual loading and unloading is low, and it is difficult to ensure that the placement inclination of the blanks is completely consistent, which leads to low measurement efficiency and low measurement accuracy of ceramic body blanks.

[0005] To solve the above technical problems, the utility model provides the following technical solutions: a ceramic body height measuring machine with automatic pick-and-place functions, comprising a high flatness detection base, an electromagnetic positioning detection platform is fixedly installed on one side of the upper surface of the high flatness detection base, a multi-axial displacement component is fixedly installed on one side of the electromagnetic positioning detection base, a three-way diversion conveying frame is horizontally arranged on the upper surface of the high flatness detection base, a three-axial detection loading and unloading frame is horizontally installed above the three-way diversion conveying frame, the electromagnetic positioning detection platform and the three-way diversion conveying frame are connected in series as a whole through the three-axial detection loading and unloading frame, and the electromagnetic positioning detection platform, the multi-axial displacement component, the three-way diversion conveying frame and the three-axial detection loading and unloading frame are all uniformly controlled by the electric control terminal inside the high flatness detection base.

[0006] Preferably, the electromagnetic positioning detection platform includes an electromagnetic positioning base, and a detachable magnetic card is installed at the center of the upper surface of the electromagnetic positioning base with two groups of strip positioning pads distributed side by side, and a plug-in gap slot compatible with the three-axial detection loading and unloading frame is reserved between the two groups of strip positioning pads. A limiting card slot is correspondingly arranged at the connection between the upper surface of the electromagnetic positioning base and the two groups of strip positioning pads, and the top of the two groups of strip positioning pads is fixedly connected with a placement detection plate.

[0007] Preferably, the multi-axial transposition component includes a double-column hydraulic lifting frame, the top ends of the two hydraulic lifting columns of the double-column hydraulic lifting frame are fixedly connected to a lifting beam, both ends of the lifting beam are fixedly connected to transverse hydraulic telescopic brackets, the telescopic ends of two groups of transverse hydraulic telescopic brackets are fixedly connected to a U-shaped mounting frame, the middle parts of the extended cross arms on both sides of the U-shaped mounting frame are provided with hydraulic telescopic seats, and the movable ends of the two groups of hydraulic telescopic seats are provided with bidirectional rotating clamping turntables located on the inner sides of the extended cross arms on both sides of the U-shaped mounting frame.

[0008] Preferably, the three-way diversion conveyor rack includes a relatively high type defective product return conveyor rack, a relatively low type defective product return conveyor rack is fixedly installed side by side on the side of the relatively high type defective product return conveyor rack, and a finished blank material tray conveyor rack is fixedly installed on one side of the relatively low type defective product return conveyor rack. The driving ends of the relatively high type defective product return conveyor rack, the relatively low type defective product return conveyor rack and the finished blank material tray conveyor rack are all provided with servo drive units, and the relatively high type defective product return conveyor rack, the relatively low type defective product return conveyor rack and the finished blank material tray conveyor rack are semi-enclosed and side by side installed on the outside of the electromagnetic positioning base.

[0009] Preferably, the three-axis detection loading and unloading frame includes a Y-axis servo moving beam, both ends of the Y-axis servo moving beam are provided with X-axis servo moving brackets, the legs of the two groups of X-axis servo moving brackets are fixedly supported on the upper surface of the high flatness detection base, the Y-axis servo moving beam is horizontally slidably installed above the electromagnetic positioning detection table and the three-way diversion conveyor rack through two groups of X-axis servo moving brackets, and the Z-axis hydraulic lifting bracket one and Z-axis hydraulic lifting bracket two are installed side by side on the transmission slide of the Y-axis servo moving beam.

[0010] Preferably, a matrix laser rangefinder is fixedly installed on the bottom end of the Z-axis hydraulic lifting bracket one, and the matrix laser rangefinder is composed of a hoisting platform and twelve groups of matrix-distributed laser rangefinder probes. A U-shaped frame-type plug-in rack is fixedly installed on the bottom end of the Z-axis hydraulic lifting bracket two, and the bottom of the U-shaped frame-type plug-in rack is arranged in a three-cross fork structure, and the U-shaped frame-type plug-in rack is adapted to two groups of strip positioning pads.

[0011] Technical effects and advantages of the utility model:

[0012] In the above scheme, the electromagnetic positioning detection table and the three-way diversion conveyor rack are connected in series as a whole through the three-axial detection loading and unloading rack. During the operation of the device, the three-axial detection loading and unloading rack is used in conjunction with the electromagnetic positioning detection table to detect and classify the tray blanks conveyed by the three-way diversion conveyor rack one by one, and then the three-way diversion conveyor rack is used to classify and convey the inspected and classified blanks, thereby realizing the full automated detection and classification process of ceramic blanks and improving the detection efficiency and detection accuracy of ceramic blanks. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0014] Figure 2 This is a schematic diagram of the structure of the three-way flow-dividing conveying frame of the utility model;

[0015] Figure 3 It is a schematic diagram of the structure of the electromagnetic positioning detection platform and the multi-axial transposition component of the utility model;

[0016] Figure 4 It is a schematic diagram of the structure of the three-axial detection loading and unloading machine frame of the utility model.

[0017] The accompanying drawings are marked as follows: 1. High flatness detection base; 2. Electromagnetic positioning detection table; 3. Multi-axial transposition assembly; 4. Three-way diversion conveyor rack; 5. Three-axial detection loading and unloading rack; 21. Electromagnetic positioning base; 22. Strip positioning pad; 23. Object placement detection plate; 31. Double-column hydraulic lifting frame; 32. Lifting beam; 33. Horizontal hydraulic telescopic bracket; 34. U-shaped mounting frame; 35. Hydraulic telescopic seat; 36. Bidirectional rotating clamping turntable; 41. High-type defective return conveyor rack; 42. Low-type defective return conveyor rack; 43. Finished blank tray conveyor rack; 44. Servo drive unit; 51. Y-axis servo moving beam; 52. X-axis servo moving bracket; 53. Z-axis hydraulic lifting bracket one; 54. Matrix laser distance measuring detector; 55. Z-axis hydraulic lifting bracket two; 56. U-frame type plug-in rack. DETAILED DESCRIPTION

[0018] In order to make the technical problems to be solved, technical solutions and advantages of the present invention more clear, a detailed description will be given below in conjunction with the accompanying drawings and specific embodiments.

[0019] As attached Figure 1 To Attachment Figure 4 An embodiment of the utility model provides a ceramic body height measuring machine with automatic pick-and-place function, including a high flatness detection base 1, an electromagnetic positioning detection platform 2 is fixedly installed on one side of the upper surface of the high flatness detection base 1, a multi-axial displacement component 3 is fixedly installed on one side of the electromagnetic positioning detection base 2, a three-way shunt conveying frame 4 is cross-arranged on the upper surface of the high flatness detection base 1, a three-axial detection loading and unloading frame 5 is cross-arranged above the three-way shunt conveying frame 4, the electromagnetic positioning detection platform 2 and the three-way shunt conveying frame 4 are connected in series as a whole through the three-axial detection loading and unloading frame 5, and the electromagnetic positioning detection platform 2, the multi-axial displacement component 3, the three-way shunt conveying frame 4 and the three-axial detection loading and unloading frame 5 are all uniformly controlled by the electric control terminal inside the high flatness detection base 1.

[0020] Among them, the electromagnetic positioning detection platform 2 includes an electromagnetic positioning base 21, and a detachable magnetic card is installed at the center of the upper surface of the electromagnetic positioning base 21 with two groups of strip positioning pads 22 distributed side by side. A plug-in gap slot compatible with the three-axial detection loading and unloading frame 5 is reserved between the two groups of strip positioning pads 22. A limited card slot is correspondingly arranged at the connection between the upper surface of the electromagnetic positioning base 21 and the two groups of strip positioning pads 22, and the top of the two groups of strip positioning pads 22 is fixedly connected with a placement detection plate 23; by setting the electromagnetic positioning base 21 and the two groups of strip positioning pads 22 and the placement detection plate 23, during the operation of the device, the upper surface of the placement detection plate 23 is used as the detection and positioning plane of the device blank, so that the device blank and the placement detection plate 23 are relatively fixed, and the placement detection plate 23 and the device blank are synchronously replaced, thereby ensuring the accuracy of the device blank measurement, and facilitating the rapid replacement and adjustment of the device blank, thereby improving the efficiency of the device.

[0021] Among them, the multi-axial transposition component 3 includes a double-column hydraulic lifting frame 31, the top ends of the two hydraulic lifting columns of the double-column hydraulic lifting frame 31 are fixedly connected with a lifting beam 32, both ends of the lifting beam 32 are fixedly connected with a transverse hydraulic telescopic bracket 33, the telescopic ends of the two groups of transverse hydraulic telescopic brackets 33 are fixedly connected with a U-shaped mounting frame 34, the middle parts of the extended cross arms on both sides of the U-shaped mounting frame 34 are provided with hydraulic telescopic seats 35, and the movable ends of the two groups of hydraulic telescopic seats 35 are provided with a bidirectional rotating clamping turntable 36 located on the inner side of the extended cross arms on both sides of the U-shaped mounting frame 34; by arranging two groups of symmetrically arranged bidirectional rotating clamping turntables 36 on the inner side of the U-shaped mounting frame 34, the double-column hydraulic lifting frame 31 cooperates with the two groups of hydraulic telescopic seats 35 to perform positioning between the bidirectional rotating clamping turntable 36 and the device blank, thereby realizing the automatic adjustment of the position of the device blank during the detection process and improving the practicability of the device.

[0022] Among them, the three-way diversion conveyor rack 4 includes a relatively high type defective product return conveyor rack 41, and a relatively low type defective product return conveyor rack 42 is fixedly installed side by side on the side of the relatively high type defective product return conveyor rack 41, and a finished blank material tray conveyor rack 43 is fixedly installed on one side of the relatively low type defective product return conveyor rack 42. The driving ends of the relatively high type defective product return conveyor rack 41, the relatively low type defective product return conveyor rack 42, and the finished blank material tray conveyor rack 43 are all provided with a servo drive unit 44. The relatively high type defective product return conveyor rack 41, the relatively low type defective product return conveyor rack 42, and the finished blank material tray conveyor rack 43 are semi-enclosed and side by side installed on the outside of the electromagnetic positioning base 21.

[0023] Among them, the three-axis detection loading and unloading frame 5 includes a Y-axis servo moving beam 51, and X-axis servo moving brackets 52 are arranged at both ends of the Y-axis servo moving beam 51. The legs of the two groups of X-axis servo moving brackets 52 are fixedly supported on the upper surface of the high flatness detection base 1. The Y-axis servo moving beam 51 is horizontally slidably installed above the electromagnetic positioning detection table 2 and the three-way diversion conveyor frame 4 through the two groups of X-axis servo moving brackets 52. The Z-axis hydraulic lifting bracket 1 53 and the Z-axis hydraulic lifting bracket 2 55 are installed side by side on the transmission slide of the Y-axis servo moving beam 51.

[0024] Among them, a matrix laser distance measuring detector 54 is fixedly installed on the bottom end of the Z-axis hydraulic lifting bracket 1 53. The matrix laser distance measuring detector 54 is composed of a lifting platform and twelve groups of matrix-distributed laser distance measuring probes. A U-shaped frame type plug-in rack 56 is fixedly installed on the bottom end of the Z-axis hydraulic lifting bracket 2 55. The bottom of the U-shaped frame type plug-in rack 56 is arranged in a three-cross fork structure. The U-shaped frame type plug-in rack 56 is adapted to two groups of strip positioning pads 22.

[0025] The working process of the utility model is as follows:

[0026] First, multiple batches of device blanks assembled on the material tray are conveyed to the loading and unloading stations of the multi-axial transposition component 3 for static placement through the finished blank material tray conveyor rack 43, and then the multi-axial transposition component 3 is used to transfer the device blanks one by one to the electromagnetic positioning detection table 2 for positioning detection. During the detection process, the multi-axial transposition component 3 will automatically cooperate with the multi-axial transposition component 3 to rotate and flip the device blanks under detection to adjust the position. After the device blank detection is completed, the multi-axial transposition component 3 will classify the device blanks according to the detection data and transfer them to the high-type defective reflux conveyor rack 41, the low-type defective reflux conveyor rack 42, and the finished blank material tray conveyor rack 43 accordingly, thereby realizing the detection, classification, and reflux of the device blanks.

[0027] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;

[0028] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;

[0029] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.

Claims

1. A ceramic height measuring machine with automatic pick-and-place function, comprising a high flatness detection base (1), characterized in that: An electromagnetic positioning detection platform (2) is fixedly installed on one side of the upper surface of the high flatness detection machine base (1), and a multi-axial displacement assembly (3) is fixedly installed on one side of the electromagnetic positioning detection platform (2). A three-way shunt conveyor frame (4) is cross-arranged on the upper surface of the high flatness detection machine base (1), and a three-axial detection loading and unloading frame (5) is cross-arranged above the three-way shunt conveyor frame (4). The electromagnetic positioning detection platform (2) and the three-way shunt conveyor frame (4) are connected in series as a whole through the three-axial detection loading and unloading frame (5). The electromagnetic positioning detection platform (2), the multi-axial displacement assembly (3), the three-way shunt conveyor frame (4) and the three-axial detection loading and unloading frame (5) are all uniformly controlled by the electric control terminal inside the high flatness detection machine base (1).

2. The ceramic height measuring machine with automatic pick-and-place function according to claim 1, characterized in that: The electromagnetic positioning detection platform (2) comprises an electromagnetic positioning base (21), and a detachable magnetic card is provided at the center of the upper surface of the electromagnetic positioning base (21) with two groups of strip-shaped positioning pads (22) arranged side by side, and a plug-in gap slot adapted to the three-axial detection loading and unloading frame (5) is reserved between the two groups of strip-shaped positioning pads (22), and a limit card slot is correspondingly provided at the connection between the upper surface of the electromagnetic positioning base (21) and the two groups of strip-shaped positioning pads (22), and a placement detection plate (23) is fixedly connected to the top of the two groups of strip-shaped positioning pads (22).

3. The ceramic height measuring machine with automatic pick-and-place function according to claim 1, characterized in that: The multi-axial transposition assembly (3) comprises a double-column hydraulic lifting frame (31), the top ends of the two hydraulic lifting columns of the double-column hydraulic lifting frame (31) are fixedly connected to a lifting beam (32), both ends of the lifting beam (32) are fixedly connected to a transverse hydraulic telescopic bracket (33), the telescopic ends of the two groups of transverse hydraulic telescopic brackets (33) are fixedly connected to a U-shaped mounting frame (34), the middle parts of the extended cross arms on both sides of the U-shaped mounting frame (34) are provided with hydraulic telescopic seats (35), and the movable ends of the two groups of hydraulic telescopic seats (35) are provided with a bidirectional rotating clamping turntable (36) located on the inner sides of the extended cross arms on both sides of the U-shaped mounting frame (34).

4. The ceramic height measuring machine with automatic pick-and-place function according to claim 1, characterized in that: The three-way split flow conveyor rack (4) comprises a relatively high type defective product return conveyor rack (41), a relatively low type defective product return conveyor rack (42) is fixedly installed side by side on the side of the relatively high type defective product return conveyor rack (41), and a finished blank material tray conveyor rack (43) is fixedly installed on one side of the relatively low type defective product return conveyor rack (42). The driving ends of the relatively high type defective product return conveyor rack (41), the relatively low type defective product return conveyor rack (42), and the finished blank material tray conveyor rack (43) are all provided with a servo drive unit (44). The relatively high type defective product return conveyor rack (41), the relatively low type defective product return conveyor rack (42), and the finished blank material tray conveyor rack (43) are semi-enclosed and side by side installed on the outer side of the electromagnetic positioning base (21).

5. The ceramic height measuring machine with automatic pick-and-place function according to claim 1, characterized in that: The three-axis detection loading and unloading frame (5) includes a Y-axis servo movable beam (51), both ends of the Y-axis servo movable beam (51) are provided with X-axis servo movable brackets (52), the legs of the two groups of X-axis servo movable brackets (52) are fixedly supported on the upper surface of the high flatness detection base (1), the Y-axis servo movable beam (51) is horizontally slidably installed above the electromagnetic positioning detection platform (2) and the three-way diversion conveyor frame (4) through the two groups of X-axis servo movable brackets (52), and the transmission slide of the Y-axis servo movable beam (51) is installed side by side with a Z-axis hydraulic lifting bracket 1 (53) and a Z-axis hydraulic lifting bracket 2 (55).

6. The ceramic height measuring machine with automatic pick-and-place function according to claim 5, characterized in that: A matrix laser distance measuring device (54) is fixedly installed at the bottom end of the Z-axis hydraulic lifting support (53), and the matrix laser distance measuring device (54) is composed of a hoisting platform and twelve groups of laser distance measuring probes distributed in a matrix. A U-shaped frame plug-in frame (56) is fixedly installed at the bottom end of the Z-axis hydraulic lifting support (55), and the bottom of the U-shaped frame plug-in frame (56) is arranged in a three-cross structure, and the U-shaped frame plug-in frame (56) is compatible with two groups of strip-shaped positioning pads (22).

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