Liquid level meter of material distribution module of water reducing agent production line
By designing a level meter using magnet floats and flip parts in the water reducing agent production line, the problem of difficulty in observing liquid level in the storage tank is solved, and the accurate evaluation of liquid level height and the efficiency improvement of production line management is achieved.
Patent Information
- Application Number
- CN202420903684.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-04-28
AI Technical Summary
It is difficult to observe the liquid level in the storage tank in the water reducing agent production line, resulting in difficulty in evaluating the residual amount of raw materials/semi-finished products.
A liquid level meter including a body, an indicator disc, a connecting tube and a magnet float is designed, and the liquid level mark is formed through color comparison using the magnetic suction principle of the magnet float and the flip member.
Accurate evaluation of the liquid level in the storage tank is achieved, simplified the operation of users, and improved the management efficiency of the production line.
Smart Images

Figure CN222598927U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of water reducing agent production equipment, in particular to a liquid level meter of a material distribution module of a water reducing agent production line. Background Art
[0002] Water reducing agent is a concrete admixture that can reduce the amount of mixing water while maintaining the slump of concrete basically unchanged.
[0003] Water reducer production lines usually include a material distribution module to package and store raw materials / semi-finished liquids. Storage tanks are generally used in the packaging process. Users need to regularly monitor and record the liquid level in the storage tank to evaluate the volume of the stored liquid in the tank and further evaluate the remaining amount of raw materials / semi-finished liquid. Storage tanks are usually made of metal materials with excellent corrosion resistance but opaque, so the observation of the liquid level in the tank has become a difficult problem in the industry. Summary of the invention
[0004] In order to overcome the problem of "difficulty in observing the liquid level in the tank of a water reducing agent production line" existing in the above-mentioned background technology, the utility model provides a liquid level meter for a material distribution module of a water reducing agent production line.
[0005] The technical solution adopted by the utility model to solve the above technical problems is:
[0006] A liquid level gauge for a material dispensing module of a water reducing agent production line comprises a main body, an indicating disk, a first connecting pipe, a second connecting pipe and a magnetic float; the main body is in a straight column shape, a cavity is provided inside the main body, and the magnetic float is placed in the cavity; the first connecting pipe is fixedly connected to the top side wall of the main body, and the second connecting pipe is fixedly connected to the bottom side wall of the main body; a first connecting hole is provided at the top of the main body, the first connecting hole is communicated with the top of the cavity, and the first connecting hole is communicated with the inner cavity of the first connecting pipe; a second connecting hole is provided at the bottom of the main body, the second connecting hole is communicated with the bottom of the cavity, and the second connecting hole is communicated with the inner cavity of the second connecting pipe; the side wall of the main body is connected to the indicating disk, a rotatable flipping piece is provided in the indicating disk, and the flipping piece is provided with a notch; the flipping piece is provided with a counterweight part, a first color developing surface and a second color developing surface, the first color developing surface and the second color developing surface are arranged vertically; the second color developing surface and the counterweight part are arranged on two side surfaces of the flipping piece; the magnetic float is provided with a magnetic ring; the first color developing surface and the second color developing surface are respectively provided with coatings of different colors.
[0007] As a further optimization solution of the present utility model, the counterweight part is an iron block.
[0008] As a further optimization solution of the utility model, the magnetic float includes a floating block and a magnetic ring fixedly connected to the floating block.
[0009] As a further optimization solution of the utility model, the cross section of the floating block is ellipsoidal, and the magnetic ring is sleeved in the middle of the floating block.
[0010] As a further optimization solution of the present invention, the cross section of the flip member is L-shaped.
[0011] As a further optimization solution of the present invention, the cross section of the flip member is in an N-shape.
[0012] As a further optimization solution of the present invention, the flip member is provided with an extension portion, and the lower portion of the first color display surface is placed at a side position of the extension portion.
[0013] As a further optimization solution of the present utility model, the indicator plate further comprises a protective shell, the protective shell is fixedly connected to the outer wall of the main body, and the flip member is disposed between the protective shell and the outer wall of the main body.
[0014] As a further optimization solution of the utility model, the indicator plate also includes a support rod, the support rod is C-shaped, both ends of the support rod are respectively fixedly connected to the outer wall of the main body, and the flip member is sleeved on the middle part of the support rod.
[0015] As a further optimization solution of the present invention, the end of the first connecting pipe is connected to a first flange, and the end of the second connecting pipe is connected to a second flange.
[0016] In summary, the utility model is beneficial in that: a liquid level gauge for a material dispensing module of a water reducing agent production line comprises a main body, an indicator disc, a first connecting pipe, a second connecting pipe and a magnetic float; a cavity is provided inside the main body, and the magnetic float is placed in the cavity; the side wall of the main body is connected to the indicator disc, and a rotatable flipping piece is provided inside the indicator disc, and the flipping piece is provided with a notch; the flipping piece is provided with a counterweight, a first color display surface and a second color display surface, and the first color display surface and the second color display surface are arranged vertically; the second color display surface and the counterweight are arranged on the two sides of the flipping piece; the magnetic float is provided with a magnetic ring; the first color display surface and the second color display surface are respectively provided with coatings of different colors. The utility model has a simple structure and reliable functions. The magnetic float is driven to move up and down in the main body by the principle of a communicating vessel, and the flipping piece is driven to flip by the principle of magnetic attraction, so that the second color display surface forms a color contrast with the first color display surface, thereby forming an indication of the liquid level, so that the user can evaluate the liquid level height in the container. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The present application is further described below with reference to the accompanying drawings:
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the structure of the utility model connected to the container;
[0020] Figure 3 It is a side view of the vertical section structure of the main body and the indicator plate;
[0021] Figure 4 It is a schematic diagram of the flip part structure;
[0022] Figure 5 is a schematic diagram of the extension structure;
[0023] Figure 6 It is a schematic diagram of the structure of the flipping member in the flipping state;
[0024] Figure 7 It is a schematic diagram of the structure of the flip member in a cross-section and top view;
[0025] Figure 8 It is a schematic diagram of the position and structure of the first transparent plastic layer and the second transparent plastic layer.
[0026] Description of reference numerals:
[0027] In the figure, 0, container; 01, storage liquid; 1, main body; 10, cavity; 2, indicator plate; 21, flip piece; 210, notch; 211, counterweight; 212, first color display surface; 213, second color display surface; 214, extension part; 215, cavity; 216, steel ball; 22, protective shell; 23, support rod; 3, first connecting tube; 4, second connecting tube; 5, third connecting tube; 6, magnetic float; 61, floating block; 62, magnetic ring. DETAILED DESCRIPTION
[0028] Based on the above structural features of the present application, the implementation methods of the present application are further described:
[0029] Reference Figure 1 to Figure 7 The present embodiment provides a level gauge for a material dispensing module of a water reducing agent production line, comprising a main body 1, an indicator plate 2, a first connecting pipe 3, a second connecting pipe 4 and a magnetic float 6. The main body 1 is in the shape of a straight column, and a cavity 10 is provided inside the main body 1. The cavity 10 is longitudinally arranged and in the shape of a fixed diameter straight column. The magnetic float 6 is placed in the cavity 10 and moves up and down synchronously with the liquid level of the storage liquid 01. The first connecting pipe 3 is fixedly connected to the top side wall of the main body 1 (for example, fixedly connected by integral molding or fixedly connected by welding), and the second connecting pipe 4 is fixedly connected to the bottom side wall of the main body 1 (for example, fixedly connected by integral molding or fixedly connected by welding).
[0030] The first color rendering surface 212 and the second color rendering surface 213 are respectively provided with coatings of different colors.
[0031] Reference Figure 1-2The top of the main body 1 is provided with a first communicating hole, the first communicating hole is communicated with the top of the cavity 10, and the first communicating hole is communicated with the inner cavity of the first connecting tube 3; the bottom of the main body 1 is provided with a second communicating hole, the second communicating hole is communicated with the bottom of the cavity 10, and the second communicating hole is communicated with the inner cavity of the second connecting tube 4. The top side wall of the container 0 to be tested is provided with a third communicating hole, the third communicating hole is communicated with the top of the inner cavity of the container 0, and the third communicating hole is communicated with the inner cavity of the second connecting tube 4; the bottom side wall of the container 0 to be tested is provided with a fourth communicating hole, the fourth communicating hole is communicated with the bottom of the inner cavity of the container 0, and the fourth communicating hole is communicated with the inner cavity of the first connecting tube 3.
[0032] Reference Figure 1 to Figure 6 The side wall of the main body 1 is connected to the indicator plate 2. A rotatable flip member 21 is provided in the indicator plate 2. The flip member 21 is provided with a notch 210. The notch 210 is placed on the side of the flip member 21 away from the main body 1 to reduce the weight of the flip member 21 away from the main body 1, thereby reducing the flipping resistance of the flip member 21. The flip member 21 is provided with a counterweight, a first color display surface 212 and a second color display surface 213. The first color display surface 212 and the second color display surface 213 are arranged vertically; the second color display surface 213 and the counterweight are arranged on the two sides of the flip member 21; the magnetic float 6 is provided with a magnetic ring 62, and the magnetic ring 62 is a permanent magnetic material (such as aluminum nickel cobalt permanent magnetic alloy, iron chromium cobalt permanent magnetic alloy, permanent magnetic ferrite, rare earth permanent magnetic material). The counterweight is fixedly connected to the flip member 21 by bolts or annular clamping.
[0033] Reference Figure 1 The bottom of the main body 1 is fixedly connected with a hollow third connecting pipe 5 (for example, fixedly connected by bolts or fixedly connected by welding), and a valve body is connected inside the third connecting pipe 5. When the utility model is overhauled, the valve body is opened to discharge the sewage in the cavity 10.
[0034] Reference Figure 1 The ends of the first connecting pipe 3 and the second connecting pipe 4 are respectively provided with flange structures, so that the utility model is easy to connect and communicate with various containers 0.
[0035] The counterweight part is an iron block (for example, made of No. 45 steel).
[0036] Reference Figure 3 The magnetic float 6 includes a floating block 61 and a magnetic ring 62 fixedly connected to the floating block 61. The cross section of the floating block 61 is ellipsoidal, and the magnetic ring 62 is sleeved in the middle of the floating block 61. The floating block 61 is a hollow structure so that the magnetic float 6 can float at the liquid surface.
[0037] Reference Figure 4 The cross section of the flip member 21 is L-shaped.
[0038] Reference Figure 5 and Figure 6The cross section of the flip member 21 is in the shape of letter N. The flip member 21 is provided with an extension portion 214, and the lower portion of the first color display surface 212 is placed at the side position of the extension portion 214. The extension portion 214 is used to provide attachment support for the first color display surface 212, so that the first color display surface 212 has a larger area for easy color display.
[0039] Reference Figure 3 The indicator plate 2 further includes a protective shell 22, which is fixedly connected to the outer wall of the main body 1 (for example, fixedly connected by bolts), and the flip member 21 is placed between the protective shell 22 and the outer wall of the main body 1. The protective shell 22 is made of transparent plastic material. The protective shell 22 is provided with scale lines for users to read and record.
[0040] Reference Figure 3 and Figure 7 The indicator plate 2 also includes a support rod 23, which is C-shaped. The two ends of the support rod 23 are respectively fixedly connected to the outer wall of the main body 1 (for example, fixedly connected by bolts), and the flip member 21 is sleeved in the middle of the support rod 23. The flip member 21 can rotate freely 360° with the middle of the support rod 23 as the center.
[0041] The side wall of the container 0 is fixedly connected with a third connecting pipe 5 and a fourth connecting pipe by welding, the third connecting pipe 5 is connected with the third communicating hole, and the fourth connecting pipe is connected with the fourth communicating hole. The end of the first connecting pipe 3 is connected with a first flange, and the end of the second connecting pipe 4 is connected with a second flange. The first connecting pipe 3 is detachably connected with the fourth connecting pipe through the first flange, and the second connecting pipe 4 is detachably connected with the third connecting pipe 5 through the second flange.
[0042] Reference Figure 8 A white coating is sprayed on the first color-developing surface 212, and a red coating is sprayed on the second color-developing surface 213. A corrugated first transparent plastic layer is bonded to the white coating, and a corrugated second transparent plastic layer is bonded to the red coating. The corrugated first transparent plastic layer and the second transparent plastic layer can facilitate color development, allowing staff to read values at various angles, thereby improving the convenience of use of the utility model.
[0043] Working principle: the magnetic float 6 can move up and down in the cavity 10 along with the liquid level, and the magnetic ring 62 can magnetically attract the counterweight block 211 of the flip member 21 at the same height, so that the flip member 21 rotates to the second color display surface 213 facing the transparent protective shell 22, and the user reads the scale line at the same height of the second color display surface 213 to evaluate the liquid level of the storage liquid 01 in the cavity 10. The container 0 and the cavity 10 form a communicating vessel structure, so the liquid level of the storage liquid 01 in the cavity 10 = the liquid level of the storage liquid 01 in the container 0.
[0044] Reference Figure 6, a cavity 215 is provided in the flip member 21, and a steel ball 216 is provided in the cavity 215. The magnetic float 6 continuously moves upward until the height of the magnetic float 6 is higher than the flip member 21, and the magnetic attraction force on the steel ball 216 disappears and naturally falls and hits the inner wall of the cavity 215, causing the flip member 21 to vibrate, thereby preventing the flip member 21 from getting stuck (due to the friction between the flip member 21 and the support rod 23) and being unable to rotate and reset.
[0045] The utility model has a simple structure and reliable functions. It drives the magnetic float 6 to move up and down in the main body 1 through the principle of communicating vessels, and drives the flip member 21 to flip through the principle of magnetic attraction, so that the second color display surface 213 forms a color contrast with the first color display surface 212, thereby marking the liquid level, so that users can evaluate the liquid level height in the container 0.
[0046] Container 0 is, for example, a storage tank.
[0047] In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "up", "down", "left" and "right" are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.
[0048] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection, a mechanical connection, an electrical connection, a direct connection, or a connection through an intermediate medium, or the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0049] To sum up, for those skilled in the art, according to the guidance of the present invention, without departing from the principle and spirit of the present invention, the changes, modifications, replacements and deformations made to the present invention still fall within the protection scope of the present invention.
Claims
1. A liquid level meter for a material distribution module of a water reducing agent production line, characterized by: The device comprises a main body (1), an indicator plate (2), a first connecting tube (3), a second connecting tube (4) and a magnetic float (6); the main body (1) is in the shape of a straight column, a cavity (10) is provided inside the main body (1), and the magnetic float (6) is placed in the cavity (10); the first connecting tube (3) is fixedly connected to the top side wall of the main body (1), and the second connecting tube (4) is fixedly connected to the bottom side wall of the main body (1); A first communicating hole is provided at the top of the main body (1), the first communicating hole being in communication with the top of the cavity (10), and the first communicating hole being in communication with the inner cavity of the first connecting pipe (3); A second communicating hole is provided at the bottom of the main body (1), the second communicating hole is in communication with the bottom of the cavity (10), and the second communicating hole is in communication with the inner cavity of the second connecting pipe (4); The side wall of the main body (1) is connected to the indicator disk (2); a rotatable flip member (21) is provided inside the indicator disk (2); the flip member (21) is provided with a notch (210); the flip member (21) is provided with a counterweight, a first color display surface (212) and a second color display surface (213); the first color display surface (212) and the second color display surface (213) are arranged vertically; the second color display surface (213) and the counterweight are arranged on two side surfaces of the flip member (21); the magnetic float (6) is provided with a magnetic ring (62); The first color-developing surface (212) and the second color-developing surface (213) are respectively provided with coatings of different colors.
2. The liquid level meter of the material distribution module of the water reducing agent production line according to claim 1 is characterized by: The counterweight part is an iron block.
3. The liquid level meter of the material distribution module of the water reducing agent production line according to claim 2 is characterized in that: The magnetic float (6) comprises a floating block (61) and a magnetic ring (62) fixedly connected to the floating block (61).
4. The liquid level meter of the material distribution module of the water reducing agent production line according to claim 3 is characterized by: The cross section of the floating block (61) is ellipsoidal, and the magnetic ring (62) is sleeved on the middle part of the floating block (61).
5. The liquid level meter of the material distribution module of the water reducing agent production line according to claim 4 is characterized in that: The cross section of the flip member (21) is L-shaped.
6. The liquid level meter of the material distribution module of the water reducing agent production line according to claim 4 is characterized by: The cross section of the flip member (21) is in the shape of the letter N.
7. The liquid level meter of the material distribution module of the water reducing agent production line according to claim 6 is characterized by: The flip member (21) is provided with an extension portion (214), and the lower portion of the first color display surface (212) is placed at a side position of the extension portion (214).
8. The liquid level meter of the material distribution module of the water reducing agent production line according to claim 7 is characterized by: The indicator plate (2) further comprises a protective shell (22), wherein the protective shell (22) is fixedly connected to the outer wall of the main body (1), and the flip member (21) is disposed between the protective shell (22) and the outer wall of the main body (1).
9. The liquid level meter of the material distribution module of the water reducing agent production line according to claim 8, characterized in that: The indicating plate (2) further comprises a support rod (23), the support rod (23) being C-shaped, the two ends of the support rod (23) being respectively fixedly connected to the outer wall of the main body (1), and the flip member (21) being sleeved on the middle part of the support rod (23).
10. The liquid level meter of the material distribution module of the water reducing agent production line according to any one of claims 1 to 9, characterized in that: The end of the first connecting pipe (3) is connected to a first flange, and the end of the second connecting pipe (4) is connected to a second flange.