Transformer coil winding device

Abstract

The utility model belongs to the technical field of transformers, and particularly relates to a transformer coil winding device which comprises a workbench, a winding execution component is arranged above the workbench, and movable bearing mechanisms are arranged on the two sides of the winding execution component. A wire roller is effectively fixed and pressed through a winding execution part, a plate table and a second supporting table are driven to ascend and descend through a second jack arranged on the inner side of a middle concave table, the second supporting table is used for supporting, fixing and pressing wires on a winding roller assembly, and a corner motor installed below the second supporting table drives the winding roller assembly to rotate by a certain needed angle. An electric telescopic rod is started to push a second moving table to move on a second concave table, a wire roller is driven to ascend and descend through a lifting assembly, the wire roller is supported through a first supporting table, a coil on the outer surface of the wire roller is limited and guided through an L-shaped wire guiding plate, the coil winding effect is guaranteed, meanwhile, wire pressing is conducted after winding is conducted on the wire roller, and the winding efficiency is improved. And the wire winding device is simple to operate and convenient to use.

Description

Technical Field

[0001] The utility model belongs to the technical field of transformers, and in particular relates to a transformer coil winding device. Background Art

[0002] Transformer is a common electrical device in life. It has the functions of voltage conversion, current conversion and impedance conversion. The transformer coil is an indispensable part of the transformer. The main components are primary coil, secondary coil and iron core. The main functions include voltage conversion, current conversion, impedance conversion, isolation, voltage stabilization, etc. Transformer is the basic equipment for power transmission and distribution, and is widely used in industry, agriculture, transportation, urban communities and other fields.

[0003] After searching, the Chinese utility model patent application document with Chinese patent authorization announcement number CN212676095U discloses a coil winding auxiliary device, including a bracket, a torque controller, a support shaft and a locking mechanism, which is moved to a specified position next to the coil winding device, and the roller is locked by the brake mechanism, and the wire roller is set on the outside of the support shaft, and the wire roller is fixed on the support shaft by the first locking nut and the second locking nut. The output torque value of the torque controller is set, the coil winding direction and speed of the coil winding device are set, and the coil winding device is turned on. The wire roller rotates under the drive of the coil winding device. At this time, the wire is wound into a coil under the action of a constant torque. The digital torque sensor displays the real-time torque value and sends the detected torque value to the torque controller. The torque controller compares the detected torque value with the set torque value and adjusts the actual output torque.

[0004] With respect to the above-mentioned related technologies, the device winds the wire through a wire roller, which is prone to looseness after winding, and the wire roller cannot be fixed and pressed, so it is urgent to design a transformer coil winding device to deal with these problems. Utility Model Content

[0005] Aiming at the deficiencies of the prior art, the utility model discloses a transformer coil winding device.

[0006] The utility model achieves the above-mentioned purpose through the following technical solutions:

[0007] A transformer coil winding device comprises a workbench, a winding execution component is arranged above the workbench, and movable bearing mechanisms are arranged on both sides of the winding execution component.

[0008] The winding execution component includes a concave table arranged at the middle end of the workbench, a second jack is arranged on the inner side of the concave table, a plate table is arranged on the power end of the second jack, a second support table is arranged above the plate table, a corner motor is installed below the second support table, a winding roller assembly is installed above the second support table, a second concave table is arranged on the front side of the concave table, an electric telescopic rod is installed at one end of the second concave table, a second mobile table is installed at the power end of the electric telescopic rod, a lifting assembly is vertically arranged above the second mobile table, a wire roller is arranged on one side of the lifting assembly, a first support table is arranged below the wire roller, and an L-shaped lead plate is arranged on one side of the wire roller.

[0009] Preferably, the mobile supporting mechanism includes a transverse moving component arranged on one side of the workbench, a guide light rod is arranged on one side of the transverse moving component, a first concave table is installed above the transverse moving component, a first jack is installed on the inner side of the first concave table, a vertical plate is installed on the power end of the first jack, a rotating motor is installed on one side of the vertical plate, and a moving block assembly is arranged on the power end of the rotating motor.

[0010] Preferably, the lifting assembly includes a lifting screw arranged above the second moving platform, a power motor is arranged at one end of the lifting screw, and a lifting platform is installed on the outer surface of the lifting screw.

[0011] Preferably, the winding roller assembly comprises a winding roller arranged above the second support platform, and engaging groove platforms are installed at both ends of the winding roller.

[0012] Preferably, the lateral movement assembly includes a forward screw arranged on one side of the workbench, a reverse screw is installed at one end of the forward screw, a drive motor is installed at the other end of the forward screw, and a first moving platform is installed on the outer surfaces of the forward screw and the reverse screw.

[0013] Preferably, the movable block assembly comprises an electric hydraulic telescopic rod arranged at the power end of the rotating motor, and a clamping block is installed at the power end of the electric hydraulic telescopic rod.

[0014] The beneficial effects are:

[0015] The utility model discloses a transformer coil winding device, which can effectively fix and press the wire roller through the winding execution component, drive the plate platform and the second support platform to rise and fall through the second jack arranged on the inner side of the concave platform, and the second support platform supports and fixes the winding roller component to press the wire, and the angle motor installed under the second support platform drives the winding roller component to rotate to a certain required angle, starts the electric telescopic rod to push the second moving platform, moves on the second concave platform, and drives the wire roller to rise and fall through the lifting component, supports the wire roller through the first support platform, and the coil on the outer surface of the wire roller is limited and guided by the L-shaped lead plate, so as to ensure the coil winding effect, and press the wire roller after winding at the same time, so as to avoid the wire from being loose after winding, and the operation is simple and convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the shaft side structure of the utility model;

[0017] Figure 2 It is a front view structural schematic diagram of the utility model;

[0018] Figure 3 It is a first structural schematic diagram of the utility model;

[0019] Figure 4 It is a second structural schematic diagram of the utility model;

[0020] Figure 5 It is a third structural schematic diagram of the utility model;

[0021] Figure 6 yes Figure 5 Schematic diagram of the structure at A in the middle.

[0022] In the figure: 1. Workbench;

[0023] 2. Mobile bearing mechanism; 201. Forward-rotating screw; 2010. Limiting sleeve; 202. Reverse-rotating screw; 203. Driving motor; 204. First moving platform; 205. Guide light rod; 206. Bearing platform; 207. First concave platform; 2071. First jack; 2072. Vertical plate; 208. Rotating motor; 209. Electric hydraulic telescopic rod; 210. Clamping block;

[0024] 3. Winding execution component; 301. Second concave table; 302. Electric telescopic rod; 303. Second moving table; 304. Lifting screw; 3041. Power motor; 3042. Lifting table; 305. Wire roller; 306. First support table; 307. L-shaped lead plate; 308. Middle concave table; 3081. Second jack; 3082. Plate table; 309. Corner motor; 310. Second support table; 311. Winding roller; 3110. Engaging groove table. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] In the description of the present invention, it should be noted that the directions or positional relationships indicated by terms such as "center", "up", "down", "left", "right", "vertical", "horizontal", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention; the terms "first", "second" and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0027] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0028] Reference Figure 1-6 The utility model provides an embodiment: a transformer coil winding device, comprising a workbench 1, a winding execution component 3 is arranged above the workbench 1, and a movable bearing mechanism 2 is arranged on both sides of the winding execution component 3.

[0029] In this embodiment: the mobile bearing mechanism 2 includes a lateral moving assembly arranged on one side of the workbench 1, a guide light rod 205 is arranged on one side of the lateral moving assembly, a first concave platform 207 is installed above the lateral moving assembly, a first jack 2071 is installed inside the first concave platform 207, a vertical plate 2072 is installed on the power end of the first jack 2071, a rotating motor 208 is installed on one side of the vertical plate 2072, and a moving block assembly is arranged on the power end of the rotating motor 208. The lateral moving assembly includes a forward screw 201 arranged on one side of the workbench 1, a reverse screw 202 is installed on one end of the forward screw 201, a driving motor 203 is arranged on the other end of the forward screw 201, and a first moving platform 204 is installed on the outer surfaces of the forward screw 201 and the reverse screw 202. The moving block assembly includes an electric hydraulic telescopic rod 209 arranged on the power end of the rotating motor 208, and a clamping block 210 is installed on the power end of the electric hydraulic telescopic rod 209. The clamping block 210 is used to clamp the winding roller 311, and the clamping block 210 is made of anti-skid material. A bearing platform 206 is provided on the opposite surface of the first moving platform 204. A limiting sleeve 2010 is provided on the outer surface of the forward screw 201 and the reverse screw 202. The limiting sleeve 2010 is used to buffer the first moving platform 204, and the limiting sleeve 2010 is made of rubber buffer material.

[0030] In this embodiment: the winding execution component 3 includes a concave platform 308 arranged at the middle end of the workbench 1, a second jack 3081 is arranged inside the concave platform 308, a plate 3082 is arranged at the power end of the second jack 3081, a second support platform 310 is arranged above the plate 3082, a corner motor 309 is installed below the second support platform 310, a winding roller assembly is installed above the second support platform 310, a second concave platform 301 is arranged at the front side of the concave platform 308, an electric telescopic rod 302 is installed at one end of the second concave platform 301, a second mobile platform 303 is installed at the power end of the electric telescopic rod 302, a lifting assembly is vertically arranged above the second mobile platform 303, a wire roller 305 is arranged on one side of the lifting assembly, a first support platform 306 is arranged below the wire roller 305, and the first support platform 306 is used to support the wire roller 305. An L-shaped lead plate 307 is arranged on one side of the wire roller 305. The lifting assembly includes a lifting screw 304 disposed above the second moving platform 303, a power motor 3041 is disposed at one end of the lifting screw 304, and a lifting platform 3042 is installed on the outer surface of the lifting screw 304. The winding roller assembly includes a winding roller 311 disposed above the second support platform 310, and the second support platform 310 is used to support and suppress the coil on the outer surface of the winding roller 311 to prevent the coil from loosening after winding. The two ends of the winding roller 311 are installed with a clamping groove platform 3110. The lifting assembly is used to drive the wire roller 305 to move up and down.

[0031] Working principle: When in use, move the device to the position where the coil needs to be wound, first install the wire roller 305 on one side of the lifting platform 3042, pass one end of the coil on the outer surface of the wire roller 305 through the L-shaped lead plate 307, and tie it to the outer surface of the winding roller 311, start the lateral moving component to drive the vertical plate 2072 to move relative to each other, and at the same time start the electric hydraulic telescopic rod 209 to drive the clamping block 210 to move relative to each other, so that the clamping block 210 is docked in the engaging groove platform 3110, clamp the wire roller 305, turn on the rotating motor 208, drive the wire roller 305 to rotate, and at the same time drive the coil to be wound on the outer surface of the wire roller 305. When the wire roller 305 is wound, start the second jack 3081 to drive the second support platform 310 to press the coil wound on the outer surface of the wire roller 305 to prevent the wire from loosening after winding.

[0032] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A transformer coil winding device, characterized in that: It comprises a workbench (1), a winding execution component (3) is arranged above the workbench (1), and movable bearing mechanisms (2) are arranged on both sides of the winding execution component (3); The winding execution component (3) comprises a concave platform (308) arranged at the middle end of the workbench (1), a second jack (3081) is arranged inside the concave platform (308), a plate platform (3082) is arranged at the power end of the second jack (3081), a second support platform (310) is arranged above the plate platform (3082), a corner motor (309) is installed below the second support platform (310), a winding roller assembly is installed above the second support platform (310), and the concave platform A second concave platform (301) is arranged at the front side of (308), an electric telescopic rod (302) is installed at one end of the second concave platform (301), a second movable platform (303) is installed at the power end of the electric telescopic rod (302), a lifting assembly is vertically arranged above the second movable platform (303), a wire roller (305) is arranged at one side of the lifting assembly, a first supporting platform (306) is arranged below the wire roller (305), and an L-shaped lead plate (307) is arranged at one side of the wire roller (305).

2. A transformer coil winding device according to claim 1, characterized in that: The mobile bearing mechanism (2) comprises a transverse moving component arranged on one side of the workbench (1), a guide light rod (205) being arranged on one side of the transverse moving component, a first concave platform (207) being installed above the transverse moving component, a first jack (2071) being installed on the inner side of the first concave platform (207), a vertical plate (2072) being installed on the power end of the first jack (2071), a rotating motor (208) being installed on one side of the vertical plate (2072), and a moving block component being arranged on the power end of the rotating motor (208).

3. A transformer coil winding device according to claim 1, characterized in that: The lifting assembly comprises a lifting screw (304) arranged above the second moving platform (303), a power motor (3041) is arranged at one end of the lifting screw (304), and a lifting platform (3042) is installed on the outer surface of the lifting screw (304).

4. A transformer coil winding device according to claim 1, characterized in that: The winding roller assembly comprises a winding roller (311) arranged above the second support platform (310), and engaging groove platforms (3110) are installed at both ends of the winding roller (311).

5. A transformer coil winding device according to claim 2, characterized in that: The lateral movement assembly comprises a forward-rotating screw (201) arranged on one side of the workbench (1), a reverse-rotating screw (202) being mounted on one end of the forward-rotating screw (201), a driving motor (203) being mounted on the other end of the forward-rotating screw (201), and a first moving platform (204) being mounted on the outer surfaces of both the forward-rotating screw (201) and the reverse-rotating screw (202).

6. A transformer coil winding device according to claim 2, characterized in that: The movable clamping block assembly comprises an electric hydraulic telescopic rod (209) arranged at the power end of the rotating motor (208), and a clamping clamping block (210) is installed at the power end of the electric hydraulic telescopic rod (209).

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