CCS integrated busbar high-speed signal connecting line
By adopting an FFC wire harness and setting striped spacing and tilting creases on it, the problems of difficulty in bending and storage and large volume of traditional wire harnesses are solved, and a more flexible and compact wire harness layout is achieved, which is suitable for the installation of high-speed signal connection lines of CCS integrated busbars.
Patent Information
- Application Number
- CN202420761588.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-12
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-04-12
AI Technical Summary
Due to its circular cross-sectional structure, the wiring harness of the existing CCS integrated busbar high-speed signal connection line is difficult to bend and stored, and is large in size, which limits the flexibility of its installation arrangement.
In the form of an FFC wire harness, striping intervals and inclined creases are set on the wire harness to form a foldable striping harness, and a tear-proof belt is used to avoid tearing during stripping.
It realizes the compactness and flexibility of the wiring harness, facilitates bending and storage, reduces the limitations of installation and layout, and improves the convenience of assembly.
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Figure CN222601649U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of wire harnesses, in particular to a CCS integrated busbar high-speed signal connecting line. Background Art
[0002] The CCS integrated busbar high-speed signal connection line usually uses one connection end to connect with multiple wiring harnesses, and one end of each of the multiple wiring harnesses is provided with a collection end to collect signals; the wiring harness used by the existing CCS integrated busbar high-speed signal connection line is a conventional circular cross-section wire. When arranging this type of wiring harness, additional sleeves for fixing multiple groups of wiring harnesses are required to avoid clutter in the wiring harness; in addition, this type of conventional wire cannot be easily bent and stored due to its structure and is large in size, which has certain limitations in installation and arrangement. Utility Model Content
[0003] The technical problem to be solved by the utility model is to provide a CCS integrated busbar high-speed signal connection line which can be conveniently arranged.
[0004] In order to solve the above technical problems, the technical solution adopted by the utility model is: a CCS integrated busbar high-speed signal connection line, including a first FFC harness, the first FFC harness including a first harness body, a plurality of copper cores arranged side by side in the first harness body, one end of the first harness body is a first connection end, the first harness body is provided with a striping interval extending from the first connection end of the first harness body to the other end, the striping interval makes the first harness body part connected to the first connection end of the first harness body form a first striping harness and a second striping harness, the first striping harness and the second striping harness are both provided with a first collection end at one end away from the first connection end; the first A first inclined fold is provided on the portion where the stripped wire bundle and the second stripped wire bundle are connected to the first connecting end, and a second inclined fold and a third inclined fold are provided on the second stripped wire bundle at intervals along its length direction; the first stripped wire bundle and the second stripped wire bundle are folded along the first inclined fold toward the same side; the second stripped wire bundle is folded along the first inclined fold, the second inclined fold and the third inclined fold to form a Z-shaped structure, and the portion between the inclined folds of the second stripped wire bundle sequentially forms a first overlapping portion overlapping with the first stripped wire bundle, a first vertical portion perpendicular to the first stripped wire bundle and a first parallel portion parallel to the first stripped wire bundle; the first collecting ends of the first stripped wire bundle and the second stripped wire bundle are arranged side by side at intervals.
[0005] Furthermore, the copper core is divided into a first group of copper cores and a second group of copper cores corresponding to the first stripped wire harness and the second stripped wire harness; the distance between the first group of copper cores and the second group of copper cores at the first connection end of the first wire harness body gradually increases along the length direction of the first wire harness body.
[0006] Furthermore, the first FFC harness further includes an anti-tear tape, which is bonded to the first harness body portion at one end of the strip interval opposite to the first connection end, and covers the end of the strip interval.
[0007] Furthermore, it also includes a second FFC harness, which includes a second harness body, a plurality of copper cores are arranged side by side in the second harness body, one end of the second harness body is a second connection end, and the second harness body is provided with a striping interval extending from the second connection end of the second harness body to the other end, the striping interval makes the second harness body part connected to the second connection end of the second harness body form a third striping harness and a fourth striping harness, and the third striping harness and the fourth striping harness are both provided with a second collecting end at one end away from the second connection end; the third striping harness and the fourth striping harness are both provided with a fourth inclined fold on the part connected to the second connection end, the third striping harness and the fourth striping harness are provided with a fifth inclined fold and a sixth inclined fold at intervals along the length direction thereof, and the fourth striping harness is provided with a seventh inclined fold and an eighth inclined fold at intervals along the length direction thereof; the third striping harness and the fourth striping harness are folded along the fourth inclined fold toward the same side ; The third stripped wire bundle is folded along the fourth inclined fold, the fifth inclined fold and the sixth inclined fold to form a Z-shaped structure, and the portion between the inclined folds of the third stripped wire bundle sequentially forms a second overlapping portion parallel to the first stripped wire bundle, a second vertical portion perpendicular to the first stripped wire bundle and a second parallel portion parallel to the first stripped wire bundle; The fourth stripped wire bundle is folded along the fourth inclined fold, the seventh inclined fold and the eighth inclined fold to form a Z-shaped structure, and the portion between the inclined folds of the fourth stripped wire bundle sequentially forms a third overlapping portion parallel to the first stripped wire bundle, a third vertical portion perpendicular to the first stripped wire bundle and a third parallel portion parallel to the first stripped wire bundle; The first stripped wire bundle, the first overlapping portion, the second overlapping portion and the third overlapping portion are arranged in an overlapping manner; The first vertical portion, the second vertical portion and the third vertical portion are arranged in an overlapping manner; The first collecting ends of the first stripped wire bundle and the second stripped wire bundle and the second collecting ends of the third stripped wire bundle and the fourth stripped wire bundle are arranged side by side and spaced apart.
[0008] Furthermore, it also includes a first fixing tape, a second fixing tape and a third fixing tape, the first fixing tape is wound around the mutually overlapping parts of the first stripped wire harness, the first overlapping part, the second overlapping part and the third overlapping part; the second fixing tape is wound around the mutually overlapping parts of the first vertical part, the second vertical part and the third vertical part; the third fixing tape is wound around the mutually overlapping parts of the second vertical part and the third vertical part.
[0009] Furthermore, the first stripped wire harness is provided with a plurality of mutually parallel adjustment folds along its length direction, and two adjacent adjustment folds are folded to form an adjustment portion; and the plurality of adjustment portions are arranged in an overlapping manner.
[0010] Furthermore, it also includes an adjustment member, and the edges of the multiple adjustment parts of the first striped wire harness are provided with fixing holes and multiple adjustment slots in sequence along the length direction of the first striped wire harness, and the openings of the adjustment slots are connected to the edges of the corresponding adjustment parts; the multiple adjustment parts overlap to form an adjustment section, and the adjustment member is L-shaped, and the adjustment member can be rotatably passed through the fixing hole and the multiple adjustment slots; the upper end of the adjustment member is abutted against one end of the adjustment section, and the lower end of the adjustment member is abutted against the other end of the adjustment section.
[0011] Furthermore, the adjusting member includes a connecting portion and a pressing portion, the upper end of the connecting portion is larger than the size of the fixing hole and presses against the edge of the fixing hole, and the lower end of the connecting portion passes through the adjustment section; the pressing portion is perpendicular to the connecting portion, and the pressing portion is movably sleeved on the connecting portion; the connecting portion is provided with a spring arranged along its length direction, and the pressing portion is connected to the spring.
[0012] Furthermore, the copper core connected to the first collection end includes a voltage collection copper core and a temperature collection copper core, the first collection end is provided with a connecting substrate, the connecting substrate is provided with a printed circuit, the pins of the voltage collection copper core and the temperature collection copper core are respectively connected to the printed circuit of the connecting substrate; the connecting substrate is provided with a thermistor connected in series with the temperature collection copper core; the connecting substrate is provided with a fuse connected in series with the voltage collection copper core.
[0013] Furthermore, the connection substrate is an aluminum substrate.
[0014] The beneficial effects of the utility model are as follows: by adopting the form of an FFC wiring harness and utilizing the small volume of the FFC cable itself, the FFC cable can be easily bent and stored to improve the limitations of the traditional wiring harness on the installation layout; in addition, by folding and overlapping the connecting wires of this type with multiple groups of wiring harnesses in an inclined crease arrangement, the overall volume can be further reduced to form a flat and easy-to-bend structure, which can be assembled more conveniently. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the structure of the CCS integrated busbar high-speed signal connection line according to a specific implementation mode of the utility model;
[0016] Figure 2 This is a schematic structural diagram of a CCS integrated busbar high-speed signal connection line after the anti-tear tape is removed according to a specific implementation mode of the utility model;
[0017] Figure 3 It is a structural schematic diagram of the first FFC harness of the CCS integrated busbar high-speed signal connection line according to a specific implementation mode of the utility model;
[0018] Figure 4It is an expanded view of the first FFC harness of the CCS integrated busbar high-speed signal connection line according to a specific embodiment of the utility model;
[0019] Figure 5 It is a schematic diagram of the structure of the second FFC harness of the CCS integrated busbar high-speed signal connection line according to a specific implementation mode of the utility model;
[0020] Figure 6 It is an expanded view of the second FFC harness of the CCS integrated busbar high-speed signal connection line according to a specific embodiment of the utility model;
[0021] Figure 7 It is a structural schematic diagram of the adjustment part of the first slit wire harness of the CCS integrated busbar high-speed signal connection line according to a specific implementation mode of the utility model;
[0022] Figure 8 It is a structural schematic diagram of the adjustment section and the adjustment member of the CCS integrated busbar high-speed signal connection line in a specific implementation mode of the utility model when they cooperate;
[0023] Fig. 9 This is a structural schematic diagram of an adjustment member of a CCS integrated busbar high-speed signal connection line according to a specific implementation mode of the utility model;
[0024] Fig.10 It is a structural schematic diagram of a first group of copper cores and a second group of copper cores of a CCS integrated busbar high-speed signal connection line according to a specific implementation mode of the utility model;
[0025] Fig.11 This is a structural schematic diagram of a first acquisition end of a CCS integrated busbar high-speed signal connection line according to a specific implementation mode of the utility model;
[0026] Fig.12 It is an exploded view of the first acquisition end of the CCS integrated busbar high-speed signal connection line according to a specific implementation mode of the utility model.
[0027] Description of labels:
[0028] 1. First FFC harness; 11. First harness body; 12. First connection end; 13. First strip harness; 131. Fixing hole; 132. Adjustment slot; 14. Second strip harness; 141. First overlapping portion; 142. First vertical portion; 143. First parallel portion; 15. First collection end; 151. Connecting substrate; 152. Thermistor; 153. Fuse; 16. First inclined fold; 17. Second inclined fold; 18. Third inclined fold; 19. First group of copper cores; 110. Second group of copper cores; 111. Anti-tear tape; 2. Strip interval; 3. Second FFC harness; 31. Second harness body; 32. Second connection end; 33 , third striped wire harness; 331, second overlapping portion; 332, second vertical portion; 333, second parallel portion; 34, fourth striped wire harness; 341, third overlapping portion; 342, third vertical portion; 343, third parallel portion; 35, second collection end; 36, fourth inclined crease; 37, fifth inclined crease; 38, sixth inclined crease; 39, seventh inclined crease; 310, eighth inclined crease; 4, first fixing tape; 5, second fixing tape; 6, third fixing tape; 7, adjustment crease; 8, adjustment portion; 9, adjustment member; 91, connection portion; 92, pressing portion; 93, spring; 10, voltage collection copper core; 101, temperature collection copper core. DETAILED DESCRIPTION
[0029] In order to explain the technical content, achieved objectives and effects of the present invention in detail, the following is an explanation in conjunction with the implementation modes and the accompanying drawings.
[0030] Please refer to Figures 1 to 12A CCS integrated busbar high-speed signal connection line includes a first FFC harness 1, the first FFC harness 1 includes a first harness body 11, a plurality of copper cores are arranged side by side in the first harness body 11, one end of the first harness body 11 is a first connection end 12, and a striping interval 2 extending from the first connection end 12 of the first harness body 11 to the other end is provided on the first harness body 11, the striping interval 2 makes the first harness body 11 connected to the first connection end 12 of the first harness body 11 form a first striping harness 13 and a second striping harness 14, and the first striping harness 13 and the second striping harness 14 are both provided with a first collection end 15 at one end away from the first connection end 12; the first striping harness 13 and the second striping harness 14 are connected to the first connection end 12. The first inclined fold 16 is provided on the part connected to the end 12, and the second striped wire bundle 14 is provided with a second inclined fold 17 and a third inclined fold 18 at intervals along its length direction; the first striped wire bundle 13 and the second striped wire bundle 14 are folded along the first inclined fold 16 toward the same side; the second striped wire bundle 14 is folded along the first inclined fold 16, the second inclined fold 17 and the third inclined fold 18 to form a Z-shaped structure, and the part between the inclined folds of the second striped wire bundle 14 sequentially forms a first overlapping portion 141 overlapping with the first striped wire bundle 13, a first vertical portion 142 perpendicular to the first striped wire bundle 13 and a first parallel portion 143 parallel to the first striped wire bundle 13; the first collecting ends 15 of the first striped wire bundle 13 and the second striped wire bundle 14 are arranged side by side and at intervals.
[0031] From the above description, it can be seen that the beneficial effects of the utility model are: it adopts the form of FFC wiring harness, takes advantage of the small size of the FFC cable itself, and can be easily bent and stored to improve the limitations of traditional wiring harnesses on installation and layout; in addition, by folding and overlapping the connecting wires of this type of wiring harness with multiple groups of wiring harnesses in an inclined crease arrangement, the overall volume can be further reduced to form a flat and easy-to-bend structure, which can be assembled more conveniently.
[0032] Working principle:
[0033] The first wire harness body 11 is formed into a structure with one end as the first connection end 12 and connected to two stripped wire harnesses (first stripped wire harness 13 and second stripped wire harness 14) by the provided stripping interval 2, and the first collection end 15 of the corresponding first stripped wire harness 13 and second stripped wire harness 14 is subsequently connected to the interface of the required collection signal. The stripping interval 2 is formed by cutting the wire harness by a cutting knife in the stripping process of the wire harness.
[0034] By utilizing the convenient bending characteristic of the FFC harness, the first inclined fold 16 is arranged on the first striped harness 13 and the second striped harness 14 near the first connection end 12, so that the folded first striped harness 13 and the second striped harness 14 are both oriented to the same side, which is convenient for connection with multiple acquisition signal interfaces on the same side; in addition, the second striped harness 14 is sequentially provided with a second inclined fold 17 and a third inclined fold 18. With the cooperation of the multiple inclined folds, the second striped harness 14 is folded to form a Z-shaped structure, which makes the second striped harness 14 have There is a first overlapping portion 141 overlapping with the first striped wire bundle 13, so as to regularize the wire bundle and reduce the overall volume. At the same time, the overlapping structure is also a flat wire bundle, which can also be conveniently bent and adjusted. The structure also enables the second striped wire bundle 14 to have a first vertical portion 142 perpendicular to the first striped wire bundle 13 and a first parallel portion 143 parallel to the first striped wire bundle 13. The first vertical portion 142 is used to stagger the first collection end 15 connected to the first parallel portion 143 with the first collection end 15 of the first striped wire bundle 13, so as to facilitate matching of the interface for collecting signals.
[0035] The above-mentioned inclined folds are all inclined folds with an angle of 45 degrees with the virtual straight line in the length direction of the corresponding slit wire harness.
[0036] Furthermore, the copper core is divided into a first group of copper cores 19 and a second group of copper cores 110 corresponding to the first stripped wire harness 13 and the second stripped wire harness 14; the spacing between the first group of copper cores 19 and the second group of copper cores 110 at the first connection end 12 of the first wire harness body 11 gradually increases along the length direction of the first wire harness body 11.
[0037] It can be seen from the above description that the spacing between the first group of copper cores 19 and the second group of copper cores 110 is set to facilitate avoiding them when cutting the strip interval 2, thereby avoiding affecting the copper cores when cutting the strips.
[0038] Furthermore, the first FFC harness 1 further comprises an anti-tear tape 111 , which is bonded to a portion of the first harness body 11 at an end of the strip spacer 2 opposite to the first connection end 12 , and covers the end of the strip spacer 2 .
[0039] As can be seen from the above description, the provision of the anti-tear tape 111 covering the end of the strip interval 2 can prevent different stripped wire harnesses from being torn at the strip interval 2 of the first wire harness body 11 when being pulled, thereby preventing the wire harnesses from being damaged.
[0040] Furthermore, it also includes a second FFC harness 3, the second FFC harness 3 includes a second harness body 31, a plurality of copper cores are arranged side by side in the second harness body 31, one end of the second harness body 31 is a second connection end 32, and the second harness body 31 is provided with a striping interval 2 extending from the second connection end 32 of the second harness body 31 to the other end, the striping interval 2 makes the second harness body 31 part connected to the second connection end 32 of the second harness body 31 form a third striping harness 33 and a fourth striping harness 34, the third striping harness 33 and the fourth striping harness 34 are formed. The end of the striping wire bundle 34 away from the second connecting end 32 is provided with a second collecting end 35; the third striping wire bundle 33 and the fourth striping wire bundle 34 are provided with a fourth inclined fold 36 on the portion connected to the second connecting end 32, the third striping wire bundle 33 is provided with a fifth inclined fold 37 and a sixth inclined fold 38 at intervals along its length direction, and the fourth striping wire bundle 34 is provided with a seventh inclined fold 39 and an eighth inclined fold 310 at intervals along its length direction; the third striping wire bundle 33 and the fourth striping wire bundle 34 are folded along the fourth inclined fold 36 toward the same side; the third striping wire bundle 33 and the fourth striping wire bundle 34 are folded along the fourth inclined fold 36 toward the same side; The fourth striped wire bundle 34 is folded along the fourth inclined fold 36, the fifth inclined fold 37 and the sixth inclined fold 38 to form a Z-shaped structure, and the portions between the inclined folds of the third striped wire bundle 33 sequentially form a second overlapping portion 331 parallel to the first striped wire bundle 13, a second vertical portion 332 perpendicular to the first striped wire bundle 13 and a second parallel portion 333 parallel to the first striped wire bundle 13; the fourth striped wire bundle 34 is folded along the fourth inclined fold 36, the seventh inclined fold 39 and the eighth inclined fold 310 to form a Z-shaped structure, and the portions between the inclined folds of the fourth striped wire bundle 34 sequentially form a second overlapping portion 331 parallel to the first striped wire bundle 13, a second vertical portion 332 perpendicular to the first striped wire bundle 13 and a second parallel portion 333 parallel to the first striped wire bundle 13. a third overlapping portion 341 parallel to the striped wire bundle 13, a third vertical portion 342 perpendicular to the first striped wire bundle 13, and a third parallel portion 343 parallel to the first striped wire bundle 13; the first striped wire bundle 13, the first overlapping portion 141, the second overlapping portion 331, and the third overlapping portion 341 are arranged in an overlapping manner; the first vertical portion 142, the second vertical portion 332, and the third vertical portion 342 are arranged in an overlapping manner; the first collecting end 15 of the first striped wire bundle 13 and the second striped wire bundle 14 and the second collecting end 35 of the third striped wire bundle 33 and the fourth striped wire bundle 34 are arranged side by side and spaced apart.
[0041] It can be seen from the above description that the connection end and the collection end of the connecting line are expanded by the arrangement of the second FFC harness 3. The second harness body 31 of the second FFC harness 3 is also divided into a third strip harness 33 and a fourth strip harness 34 by the strip interval 2; the third strip harness 33 and the fourth strip harness 34 are folded on the same side by the fourth inclined fold 36; then the third strip harness 33 is folded along the fifth inclined fold 37 and the sixth inclined fold 38 to form a Z-shaped structure, and the fourth strip harness 34 is also folded along the seventh inclined fold 39 and the eighth inclined fold 310 to form a Z-shaped structure; a second overlapping portion 331 is formed on the third strip harness 33, and a third overlapping portion 331 is formed on the fourth strip harness 34. 341 overlaps with the first striped wire harness 13 and the first overlapping portion 141, effectively regularizing the wire harness and reducing the overall volume; similarly, the second vertical portion 332 formed on the third striped wire harness 33 and the third vertical portion 342 formed on the fourth striped wire harness 34 overlap with the first vertical portion 142 of the second striped wire harness 14, which also plays a role in regularizing the wire harness and reducing the volume; finally, the first collecting end 15 of the first striped wire harness 13 and the second striped wire harness 14 and the second collecting end 35 of the third striped wire harness 33 and the fourth striped wire harness 34 are arranged side by side and spaced apart to adapt to interfaces for different collecting signals on the same side.
[0042] The above-mentioned inclined folds are all inclined folds with an angle of 45 degrees with the virtual straight line in the length direction of the corresponding slit wire harness.
[0043] Furthermore, it also includes a first fixing tape 4, a second fixing tape 5 and a third fixing tape 6, the first fixing tape 4 is wound around the overlapping parts of the first stripped wire harness 13, the first overlapping part 141, the second overlapping part 331 and the third overlapping part 341; the second fixing tape 5 is wound around the overlapping parts of the first vertical part 142, the second vertical part 332 and the third vertical part 342; the third fixing tape 6 is wound around the overlapping parts of the second vertical part 332 and the third vertical part 342.
[0044] As can be seen from the above description, the first striped wire harness 13, the first overlapping portion 141 of the second striped wire harness 14, the second overlapping portion 331 of the third striped wire harness 33 and the third overlapping portion 341 of the fourth striped wire harness 34 are wound and fixed by the first fixing tape 4; the first vertical portion 142 of the second striped wire harness 14, the second vertical portion 332 of the third striped wire harness 33 and the third vertical portion 342 of the fourth striped wire harness 34 are wound and fixed by the second fixing tape 5; the second vertical portion 332 of the third striped wire harness 33 and the third vertical portion 342 of the fourth striped wire harness 34 are wound and fixed by the third fixing tape 6; by setting the fixing tapes at the above three locations, the overlapping parts of the wire harnesses are reinforced one by one to ensure that the wire harnesses are arranged neatly, and the overlapping wire harnesses are not easy to loosen, which is convenient for subsequent arrangement.
[0045] Furthermore, the first stripped wire harness 13 is provided with a plurality of mutually parallel adjustment folds 7 along its length direction, and two adjacent adjustment folds 7 are folded to form an adjustment portion 8; and the plurality of adjustment portions 8 are arranged in an overlapping manner.
[0046] It can be seen from the above description that by setting the adjustment fold 7 and the adjustment portion 8 of the first striped wire bundle 13, the length of the first striped wire bundle 13 can be shortened or increased by folding the adjustment fold 7 according to the required length requirements, thereby improving adaptability; the above-mentioned adjustment fold 7 is an adjustment fold 7 that is perpendicular to the virtual straight line in the length direction of the corresponding striped wire bundle.
[0047] Furthermore, it also includes an adjusting member 9, and the edges of the multiple adjustment parts 8 of the first striped wire harness 13 are provided with fixing holes 131 and multiple adjustment grooves 132 in sequence along the length direction of the first striped wire harness 13, and the openings of the adjustment grooves 132 are connected to the edges of the corresponding adjustment parts 8; the multiple adjustment parts 8 overlap to form an adjustment section, and the adjusting member 9 is L-shaped, and the adjusting member 9 can be rotatably passed through the fixing hole 131 and the multiple adjustment grooves 132; the upper end of the adjusting member 9 is against one end of the adjustment section, and the lower end of the adjusting member 9 is against the other end of the adjustment section.
[0048] As can be seen from the above description, the adjusting member 9 passes through multiple adjusting parts 8, and the abutment setting of the upper and lower ends thereof enables the multiple adjusting parts 8 to be fixed on the adjusting member 9, so as to avoid the multiple adjusting parts 8 being loose and unable to control the length of the wiring harness; when in use, the adjusting member 9 is rotated so that the horizontal part of the lower end of the L-shape no longer abuts the adjustment section, and then the overall length of the first strip wiring harness 13 is adjusted by unfolding the adjusting part 8. When unfolding, the adjusting part 8 moves on the adjusting member 9 through the adjustment slot 132 and escapes from the adjusting member 9; after adjustment, the adjusting member 9 is rotated again so that the horizontal part of the lower end of the L-shape abuts the adjustment section (the adjustment part 8 at the end of the adjustment section at this time), so that the entire adjustment section is fixed.
[0049] Furthermore, the adjusting member 9 includes a connecting portion 91 and a pressing portion 92, the upper end of the connecting portion 91 is larger than the size of the fixing hole 131 and presses against the edge of the fixing hole 131, and the lower end of the connecting portion 91 passes through the adjustment section; the pressing portion 92 is perpendicular to the connecting portion 91, and the pressing portion 92 is movably sleeved on the connecting portion 91; the connecting portion 91 is provided with a spring 93 arranged along its length direction, and the pressing portion 92 is connected to the spring 93.
[0050] From the above description, it can be seen that the connecting portion 91 of the adjusting member 9 is pressed against the fixing hole 131 to fix the upper end of the adjusting section, and the pressing portion 92 of the adjusting member 9 which is perpendicular to the connecting portion 91 presses and fixes the lower end of the adjusting section; through the sleeve cooperation between the pressing portion 92 and the connecting portion 91 and the setting of the spring 93, it can be achieved that after part of the adjusting portion 8 is unfolded, the overlapping thickness of the adjusting section is reduced, and the spring 93 can drive the pressing portion 92 to press against the adjustment section with the reduced thickness to fix its adaptability.
[0051] Furthermore, the copper core connected to the first acquisition end 15 includes a voltage acquisition copper core 10 and a temperature acquisition copper core 101. The first acquisition end 15 is provided with a connecting substrate 151, and the connecting substrate 151 is provided with a printed circuit. The pins of the voltage acquisition copper core 10 and the temperature acquisition copper core 101 are respectively connected to the printed circuit of the connecting substrate 151; the connecting substrate 151 is provided with a thermistor 152 connected in series with the temperature acquisition copper core 101; the connecting substrate 151 is provided with a fuse 153 connected in series with the voltage acquisition copper core 10.
[0052] It can be seen from the above description that by adopting the integrated setting of the voltage collection copper core 10 and the temperature collection copper core 101, the same wiring harness can realize the collection of voltage and temperature at the same time, without the need to set up separate strip lines for voltage and temperature respectively; specifically, the voltage collection obtains the voltage value through the printed circuit of the connecting substrate 151, and the temperature collection obtains the temperature value through the thermistor 152; the setting of the fuse 153 can play a circuit protection role.
[0053] Furthermore, the connection substrate 151 is an aluminum substrate.
[0054] From the above description, it can be seen that the use of an aluminum substrate can improve the temperature conductivity, so that the thermistor 152 can accurately obtain the temperature value.
[0055] Reference Figures 1 to 12 , Embodiment 1 is:
[0056] Application scenarios: The existing CCS integrated busbar high-speed signal connection line uses a conventional circular cross-section wire. When arranging this type of wire harness, additional sleeves for fixing multiple groups of wire harnesses are required to avoid clutter in the wire harness. In addition, this type of conventional wire cannot be easily bent and stored due to its structure and is large in size, which has certain limitations in installation and arrangement.
[0057] like Figures 1 to 12As shown, the CCS integrated busbar high-speed signal connection line of this embodiment includes a first FFC harness 1, which includes a first harness body 11, in which a plurality of copper cores are arranged side by side, one end of the first harness body 11 is a first connection end 12, and the first harness body 11 is provided with a stripping interval 2 extending from the first connection end 12 of the first harness body 11 to the other end, and the stripping interval 2 makes the part of the first harness body 11 connected to the first connection end 12 of the first harness body 11 form a first stripping harness 13 and a second stripping harness 14, and the first stripping harness 13 and the second stripping harness 14 are both provided with a first collecting end 15 at one end away from the first connection end 12.
[0058] like Figure 3 and Figure 4 As shown, the first striped wire bundle 13 and the second striped wire bundle 14 are both provided with a first inclined fold 16 on the parts connected to the first connecting end 12, and the second striped wire bundle 14 is provided with a second inclined fold 17 and a third inclined fold 18 at intervals along its length direction; the first striped wire bundle 13 and the second striped wire bundle 14 are folded along the first inclined fold 16 toward the same side; the second striped wire bundle 14 is folded along the first inclined fold 16, the second inclined fold 17 and the third inclined fold 18 to form a Z-shaped structure, and the part between the inclined folds of the second striped wire bundle 14 sequentially forms a first overlapping portion 141 overlapping with the first striped wire bundle 13, a first vertical portion 142 perpendicular to the first striped wire bundle 13 and a first parallel portion 143 parallel to the first striped wire bundle 13; the first collecting ends 15 of the first striped wire bundle 13 and the second striped wire bundle 14 are arranged side by side and at intervals.
[0059] like Fig.10 As shown, the copper core is divided into a first group of copper cores 19 and a second group of copper cores 110 corresponding to the first stripped wire harness 13 and the second stripped wire harness 14; the spacing between the first group of copper cores 19 and the second group of copper cores 110 at the first connection end 12 of the first wire harness body 11 gradually increases along the length direction of the first wire harness body 11, and then maintains a fixed spacing.
[0060] like Figure 1 As shown, the first FFC harness 1 further includes an anti-tear tape 111 , which is bonded to a portion of the first harness body 11 at one end of the strip spacer 2 opposite to the first connection end 12 , and the anti-tear tape 111 covers the end of the strip spacer 2 .
[0061] like Figure 1 and Figure 2As shown, it also includes a second FFC harness 3, which includes a second harness body 31, in which a plurality of copper cores are arranged side by side, one end of the second harness body 31 is a second connection end 32, and the second harness body 31 is provided with a striping interval 2 extending from the second connection end 32 of the second harness body 31 to the other end, and the striping interval 2 makes the part of the second harness body 31 connected to the second connection end 32 of the second harness body 31 form a third striping harness 33 and a fourth striping harness 34, and the third striping harness 33 and the fourth striping harness 34 are both provided with a second collecting end 35 at one end away from the second connection end 32.
[0062] like Figure 5 and Figure 6 As shown, the third striped wire harness 33 and the fourth striped wire harness 34 are both provided with a fourth inclined fold 36 on the portion connected to the second connecting end 32, the third striped wire harness 33 is provided with a fifth inclined fold 37 and a sixth inclined fold 38 at intervals along its length direction, and the fourth striped wire harness 34 is provided with a seventh inclined fold 39 and an eighth inclined fold 310 at intervals along its length direction; the third striped wire harness 33 and the fourth striped wire harness 34 are folded toward the same side along the fourth inclined fold 36; the third striped wire harness 33 is folded along the fourth inclined fold 36, the fifth inclined fold 37 and the sixth inclined fold 38 to form a Z-shaped structure, and the portion between the inclined folds of the third striped wire harness 33 sequentially forms a second overlapping portion 331 parallel to the first striped wire harness 13, a second vertical portion 332 perpendicular to the first striped wire harness 13 and a second overlapping portion 333 perpendicular to the first striped wire harness 13 The fourth striped wire bundle 34 is folded along the fourth inclined fold 36, the seventh inclined fold 39 and the eighth inclined fold 310 to form a Z-shaped structure, and the parts between the inclined folds of the fourth striped wire bundle 34 are sequentially formed into a third overlapping portion 341 parallel to the first striped wire bundle 13, a third vertical portion 342 perpendicular to the first striped wire bundle 13 and a third parallel portion 343 parallel to the first striped wire bundle 13; the first striped wire bundle 13, the first overlapping portion 141, the second overlapping portion 331 and the third overlapping portion 341 are arranged in an overlapping manner; the first vertical portion 142, the second vertical portion 332 and the third vertical portion 342 are arranged in an overlapping manner; the first striped wire bundle 13 and the second striped wire bundle 14 first collecting end 15 and the third striped wire bundle 33 and the fourth striped wire bundle 34 second collecting end 35 are arranged side by side and spaced apart.
[0063] The copper cores are divided into a third group of copper cores and a fourth group of copper cores corresponding to the third stripped wire harness 33 and the fourth stripped wire harness 34; the spacing between the third group of copper cores and the fourth group of copper cores at the second connection end 32 of the second wire harness body 31 gradually increases along the length direction of the second wire harness body 31, and then maintains a fixed spacing.
[0064] An anti-tear tape 111 is bonded to a portion of the second harness body 31 at an end of the strip spacer 2 opposite to the second connection end 32 , and the anti-tear tape 111 covers the end of the strip spacer 2 .
[0065] like Figure 1 As shown, it also includes a first fixing tape 4, a second fixing tape 5 and a third fixing tape 6, the first fixing tape 4 is wound around the overlapping parts of the first stripped wire harness 13, the first overlapping part 141, the second overlapping part 331 and the third overlapping part 341; the second fixing tape 5 is wound around the overlapping parts of the first vertical part 142, the second vertical part 332 and the third vertical part 342; the third fixing tape 6 is wound around the overlapping parts of the second vertical part 332 and the third vertical part 342.
[0066] like Figure 1 , Figure 7 and Figure 8 As shown, the first striped wire bundle 13, the second striped wire bundle 14, the third striped wire bundle 33, and the fourth striped wire bundle 34 are also provided with a plurality of parallel adjustment folds 7 along their length direction, and two adjacent adjustment folds 7 are folded to form an adjustment portion 8; and the plurality of adjustment portions 8 are arranged in an overlapping manner.
[0067] like Fig. 9 As shown, it also includes an adjusting member 9, and the edges of the multiple adjustment parts 8 of the first striped wire harness 13 are provided with fixing holes 131 and multiple adjustment slots 132 in sequence along the length direction of the first striped wire harness 13, and the openings of the adjustment slots 132 are connected to the edges of the corresponding adjustment parts 8; the multiple adjustment parts 8 overlap to form an adjustment section, and the adjusting member 9 is L-shaped, and the adjusting member 9 can be rotatably passed through the fixing hole 131 and the multiple adjustment slots 132; the upper end of the adjusting member 9 is against one end of the adjustment section, and the lower end of the adjusting member 9 is against the other end of the adjustment section.
[0068] The adjusting member 9 includes a connecting portion 91 and a pressing portion 92. The upper end of the connecting portion 91 is larger than the size of the fixing hole 131 and presses against the edge of the fixing hole 131, and the lower end of the connecting portion 91 passes through the adjustment section; the pressing portion 92 is perpendicular to the connecting portion 91, and the pressing portion 92 is movably sleeved on the connecting portion 91; the connecting portion 91 is provided with a spring 93 arranged along its length direction, and the pressing portion 92 is connected to the spring 93.
[0069] The second stripped wire harness 14 , the third stripped wire harness 33 and the fourth stripped wire harness 34 all use the fixing hole 131 and the plurality of adjustment slots 132 of the first stripped wire harness 13 to cooperate with the adjustment member 9 .
[0070] like Fig.11 and Fig.12As shown, the copper core connected to the first acquisition terminal 15 includes a voltage acquisition copper core 10 and a temperature acquisition copper core 101. The first acquisition terminal 15 is provided with a connection substrate 151, and the connection substrate 151 is provided with a printed circuit. The pins of the voltage acquisition copper core 10 and the temperature acquisition copper core 101 are respectively connected to the printed circuit of the connection substrate 151; the connection substrate 151 is provided with a thermistor 152 connected in series with the temperature acquisition copper core 101; the connection substrate 151 is provided with a fuse 153 connected in series with the voltage acquisition copper core 10. The connection substrate 151 is an aluminum substrate.
[0071] In summary, the CCS integrated busbar high-speed signal connecting line provided by the utility model adopts the form of FFC wiring harness, and utilizes the small volume of the FFC wiring harness itself, which can be conveniently bent and stored to improve the limitations of traditional wiring harnesses on installation and layout; in addition, by folding and overlapping such connecting lines with multiple groups of wiring harnesses in an inclined crease arrangement, the overall volume can be further reduced to form a flat and easy-to-bend structure, which can be assembled more conveniently.
[0072] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent transformations made using the contents of the specification and drawings of the present invention, or directly or indirectly applied in the relevant technical field, are also included in the patent protection scope of the present invention.
Claims
1. A CCS integrated busbar high-speed signal connection line, characterized in that: The invention comprises a first wiring harness, wherein the first wiring harness comprises a first wiring harness body, a plurality of copper cores are arranged side by side in the first wiring harness body, one end of the first wiring harness body is a first connecting end, a striping interval extending from the first connecting end of the first wiring harness body to the other end is provided on the first wiring harness body, the striping interval makes the first wiring harness body part connected to the first connecting end of the first wiring harness body form a first striping wiring harness and a second striping wiring harness, the first striping wiring harness and the second striping wiring harness are both provided with a first collecting end at one end away from the first connecting end; the first striping wiring harness and the second striping wiring harness are both provided with a first collecting end at the part connected to the first connecting end A first inclined fold is provided, and a second inclined fold and a third inclined fold are provided on the second striped wire bundle at intervals along its length direction; the first striped wire bundle and the second striped wire bundle are folded along the first inclined fold toward the same side; the second striped wire bundle is folded along the first inclined fold, the second inclined fold and the third inclined fold to form a Z-shaped structure, and the part between the inclined folds of the second striped wire bundle sequentially forms a first overlapping part overlapping with the first striped wire bundle, a first vertical part perpendicular to the first striped wire bundle and a first parallel part parallel to the first striped wire bundle; the first collecting ends of the first striped wire bundle and the second striped wire bundle are arranged side by side at intervals.
2. The CCS integrated busbar high-speed signal connection line according to claim 1, characterized in that: The copper cores are divided into a first group of copper cores and a second group of copper cores corresponding to the first stripped wire harness and the second stripped wire harness; the distance between the first group of copper cores and the second group of copper cores at the first connection end of the first wire harness body gradually increases along the length direction of the first wire harness body.
3. The CCS integrated busbar high-speed signal connection line according to claim 1, characterized in that: The first wiring harness further includes an anti-tear tape, which is bonded to a portion of the first wiring harness at an end of the strip interval opposite to the first connection end, and covers an end of the strip interval.
4. The CCS integrated busbar high-speed signal connection line according to claim 1, characterized in that: It also includes a second wiring harness, which includes a second wiring harness body, in which a plurality of copper cores are arranged side by side, one end of the second wiring harness body is a second connecting end, and a striping interval extending from the second connecting end of the second wiring harness body to the other end is provided on the second wiring harness body, and the striping interval makes the second wiring harness body part connected to the second connecting end of the second wiring harness body form a third striping wiring harness and a fourth striping wiring harness, and the third striping wiring harness and the fourth striping wiring harness are both provided with a second collecting end at one end away from the second connecting end; the third striping wiring harness and the fourth striping wiring harness are both provided with a fourth inclined fold on the part connected to the second connecting end, and the third striping wiring harness and the fourth striping wiring harness are provided with a fifth inclined fold and a sixth inclined fold at intervals along the length direction thereof, and the fourth striping wiring harness is provided with a seventh inclined fold and an eighth inclined fold at intervals along the length direction thereof; the third striping wiring harness and the fourth striping wiring harness are folded along the fourth inclined fold toward the same side; The striped wire bundle is folded along the fourth inclined fold, the fifth inclined fold and the sixth inclined fold to form a Z-shaped structure, and the portion between the inclined folds of the third striped wire bundle sequentially forms a second overlapping portion parallel to the first striped wire bundle, a second vertical portion perpendicular to the first striped wire bundle and a second parallel portion parallel to the first striped wire bundle; the fourth striped wire bundle is folded along the fourth inclined fold, the seventh inclined fold and the eighth inclined fold to form a Z-shaped structure, and the portion between the inclined folds of the fourth striped wire bundle sequentially forms a third overlapping portion parallel to the first striped wire bundle, a third vertical portion perpendicular to the first striped wire bundle and a third parallel portion parallel to the first striped wire bundle; the first striped wire bundle, the first overlapping portion, the second overlapping portion and the third overlapping portion are arranged in an overlapping manner; the first vertical portion, the second vertical portion and the third vertical portion are arranged in an overlapping manner; the first collecting ends of the first striped wire bundle and the second stripped wire bundle and the second collecting ends of the third stripped wire bundle and the fourth stripped wire bundle are arranged side by side and spaced apart.
5. The CCS integrated busbar high-speed signal connection line according to claim 4, characterized in that: It also includes a first fixing tape, a second fixing tape and a third fixing tape, wherein the first fixing tape is wound around the mutually overlapping parts of the first stripped wire harness, the first overlapping part, the second overlapping part and the third overlapping part; the second fixing tape is wound around the mutually overlapping parts of the first vertical part, the second vertical part and the third vertical part; and the third fixing tape is wound around the mutually overlapping parts of the second vertical part and the third vertical part.
6. The CCS integrated busbar high-speed signal connection line according to claim 1, characterized in that: The first stripped wire harness is also provided with a plurality of mutually parallel adjustment folds along its length direction, and two adjacent adjustment folds are folded to form an adjustment portion; and the plurality of adjustment portions are arranged in an overlapping manner.
7. The CCS integrated busbar high-speed signal connection line according to claim 6, characterized in that: It also includes an adjusting piece, wherein fixing holes and a plurality of adjusting slots are sequentially arranged on the edges of the plurality of adjusting parts of the first striped wire harness along the length direction of the first striped wire harness, and the openings of the adjusting slots are connected to the edges of the corresponding adjusting parts; the plurality of adjusting parts overlap to form an adjusting section, the adjusting piece is L-shaped, and the adjusting piece can be rotatably passed through the fixing hole and the plurality of adjusting slots; the upper end of the adjusting piece abuts against one end of the adjusting section, and the lower end of the adjusting piece abuts against the other end of the adjusting section.
8. The CCS integrated busbar high-speed signal connection line according to claim 7, characterized in that: The adjusting member includes a connecting portion and a pressing portion, wherein the upper end of the connecting portion is larger than the size of the fixing hole and presses against the edge of the fixing hole, and the lower end of the connecting portion passes through the adjusting section; the pressing portion is perpendicular to the connecting portion, and the pressing portion is movably sleeved on the connecting portion; the connecting portion is provided with a spring arranged along its length direction, and the pressing portion is connected to the spring.
9. The CCS integrated busbar high-speed signal connection line according to claim 1, characterized in that: The copper core connected to the first acquisition end includes a voltage acquisition copper core and a temperature acquisition copper core. The first acquisition end is provided with a connecting substrate, and the connecting substrate is provided with a printed circuit. The pins of the voltage acquisition copper core and the temperature acquisition copper core are respectively connected to the printed circuit of the connecting substrate; the connecting substrate is provided with a thermistor connected in series with the temperature acquisition copper core; the connecting substrate is provided with a fuse connected in series with the voltage acquisition copper core.
10. The CCS integrated busbar high-speed signal connection line according to claim 9, characterized in that: The connection substrate is an aluminum substrate.