Efficient wall-breaking extraction device
By designing an efficient wall-breaking extraction device, using an ultrasonic generator to rupture the cell wall of tangerine peel, combined with the three-stage cyclic reflux extraction technology, the problem of low extraction efficiency in the existing technology is solved, and efficient and high-purity extraction effect is achieved.
Patent Information
- Application Number
- CN202420696197.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-07
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-04-07
AI Technical Summary
In the prior art, the extraction efficiency of tangerine peel is low, and it is difficult to effectively release the active ingredients in tangerine peel.
An efficient wall-breaking extraction device is designed, including three sets of extraction tanks and ultrasonic generators placed side by side. Through high-frequency ultrasonic shearing and molecular oscillation, the cell wall is broken, and efficient extraction is achieved, and efficiency is further improved through three-stage cyclic reflux extraction.
The efficient release of the active ingredients in the dried tangerine peel is achieved, the extraction efficiency is improved, and a high-purity extract is obtained.
Smart Images

Figure CN222605463U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of extraction, in particular to a high-efficiency wall-breaking extraction device. Background Art
[0002] Tangerine peel, a Chinese medicine, is the dried mature peel of the citrus plant and its cultivated varieties in the Rutaceae family. The medicinal material is divided into "Chenpi" and "Guangchenpi". It is made by picking mature fruits, peeling the peel, and drying it in the sun or at low temperature. Tangerine peel extract contains hesperidin, nobiletin, limonene, a-pinene, B-pinene, B-phellandrene, etc., which has the effects of regulating qi and strengthening the spleen, drying dampness and resolving phlegm, and expelling wind and lowering qi.
[0003] In the process of obtaining tangerine peel extract, it is necessary to extract tangerine peel. In the prior art, tangerine peel extraction generally includes the following steps: putting tangerine peel powder into an extractor; adding an appropriate amount of water and fully mixing it with the tangerine peel powder; heating the mixture in the extractor and keeping it at an appropriate temperature for a certain period of time to cause the active ingredients to dissolve into the water; after the extraction is completed, the extract and the residue are separated by filtration or centrifugation, and the obtained extract is evaporated or other concentration methods are used to evaporate the water in the solution to obtain a concentrated extract. However, the above extraction methods have the problem of low extraction efficiency. Utility Model Content
[0004] The utility model aims to provide a high-efficiency wall-breaking extraction device, which is used to solve the problem of low tangerine peel extraction efficiency in the prior art.
[0005] In order to achieve the purpose of this utility model, the following technical solutions are adopted:
[0006] A high-efficiency wall-breaking extraction device, the extraction device comprises a first extraction tank, a second extraction tank, a third extraction tank and a water pump placed in parallel, the liquid inlet of the water pump is connected to a first liquid inlet pipe and a first valve is provided on the first liquid inlet pipe, the liquid outlet of the water pump is connected to the liquid inlet of the first extraction tank through the first liquid outlet pipe, the first extraction tank is connected to the second extraction tank through a first connecting pipe, the second extraction tank is connected to the third extraction tank through a second connecting pipe, the third extraction tank is connected to the liquid inlet of the water pump through a reflux pipe and a second valve is provided on the reflux pipe, and a group of ultrasonic generating devices are respectively provided in the first extraction tank, the second extraction tank and the third extraction tank.
[0007] A further improvement is that the ultrasonic generating device includes a high-frequency ultrasonic generator and an ultrasonic vibration rod, three groups of the high-frequency ultrasonic generators are respectively installed on the top of the first extraction tank, the second extraction tank, and the third extraction tank, and the three groups of the ultrasonic vibration rods are respectively located inside the first extraction tank, the second extraction tank, and the third extraction tank and are electrically connected to the corresponding high-frequency ultrasonic generators.
[0008] A further improvement is that the ultrasonic vibration rod is rotatable.
[0009] A further improvement is that the extraction device further comprises a discharge pipe, the discharge ports of the first extraction tank, the second extraction tank and the third extraction tank are all connected to the discharge pipe and a third valve is provided on the discharge pipe.
[0010] A further improvement is that the extraction device also includes a controller, and the ultrasonic generating device is electrically connected to the controller.
[0011] A further improvement is that the first valve, the second valve and the third valve are all electric valves and are electrically connected to the controller.
[0012] A further improvement is that the outer surfaces of the first extraction tank, the second extraction tank, the third extraction tank, the first connecting pipe, the second connecting pipe, and the reflux pipe are all covered with a heat-insulating layer.
[0013] The beneficial effects of the utility model are:
[0014] The utility model generates high-frequency ultrasonic waves by a high-frequency ultrasonic generator of an ultrasonic generating device, and an ultrasonic vibration rod transmits the ultrasonic waves and directly contacts with the tangerine peel mixed liquid, and utilizes the shearing and molecular oscillation collision of the high-frequency ultrasonic waves to rupture the cell walls of the tangerine peel tissue, thereby better releasing the effective ingredients and realizing high-efficiency extraction.
[0015] In addition, after the second valve is opened, the water pump extracts the tangerine peel mixed liquid in the third extraction tank through the reflux pipe and sends it into the first extraction tank, so that the tangerine peel mixed liquid circulates among the first extraction tank, the second extraction tank, and the third extraction tank to realize three-stage circulation reflux extraction. Through the three-stage circulation reflux extraction, more effective ingredients in the tangerine peel can be extracted, the extraction efficiency is improved, and high-purity extraction is achieved. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural schematic diagram of a high-efficiency wall-breaking extraction device of the utility model.
[0017] Description of reference numerals:
[0018] 1. First extraction tank; 2. Second extraction tank; 3. Third extraction tank; 4. Water pump; 5. First liquid inlet pipe; 6. First valve; 7. First liquid outlet pipe; 8. First connecting pipe; 9. Second connecting pipe; 10. Reflux pipe; 11. Second valve; 12. High-frequency ultrasonic generator; 13. Ultrasonic vibration rod; 14. Discharge pipe; 15. Third valve. DETAILED DESCRIPTION
[0019] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the utility model in a schematic manner, so the drawings only show the structures related to the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0020] It should be noted that when an element is referred to as being "mounted on" another element, it may be directly on the other element or there may be an intermediate element. When an element is referred to as being "connected to" another element, it may be directly connected to the other element or there may be an intermediate element at the same time.
[0021] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The terms "and" and "and" used herein include any and all combinations of one or more related listed items.
[0022] Please refer to the attached Figure 1 The embodiment of the utility model provides a high-efficiency wall-breaking extraction device, which is used to extract tangerine peel.
[0023] The structure and working principle of the extraction device in this embodiment are explained in detail below. Figure 1As shown, the extraction device includes a first extraction tank 1, a second extraction tank 2, a third extraction tank 3 and a water pump 4 placed in parallel, the liquid inlet of the water pump 4 is connected to a first liquid inlet pipe 5 and a first valve 6 is provided on the first liquid inlet pipe 5, the liquid outlet of the water pump 4 is connected to the liquid inlet of the first extraction tank 1 through a first liquid outlet pipe 7, the first extraction tank 1 is connected to the second extraction tank 2 through a first connecting pipe 8, the second extraction tank 2 and the third extraction tank 3 are connected through a second connecting pipe 9, the third extraction tank 3 is connected to the liquid inlet of the water pump 4 through a reflux pipe 10 and a second valve 11 is provided on the reflux pipe 10, and a group of ultrasonic generating devices are respectively provided in the first extraction tank 1, the second extraction tank 2 and the third extraction tank 3.
[0024] The extraction device further includes a discharge pipe 14 , and the discharge ports of the first extraction tank 1 , the second extraction tank 2 , and the third extraction tank 3 are all connected to the discharge pipe 14 , and a third valve 15 is provided on the discharge pipe 14 .
[0025] It can be understood that after the tangerine peel is crushed, the tangerine peel powder is obtained, and then the tangerine peel powder is mixed with hot water to obtain a tangerine peel mixed liquid, which is then pumped into the extraction device through the first liquid inlet pipe 5 and the water pump 4 for efficient extraction.
[0026] In this embodiment, the ultrasonic generating device includes a high-frequency ultrasonic generator 12 and an ultrasonic vibration rod 13. Three groups of the high-frequency ultrasonic generators 12 are respectively installed on the top of the first extraction tank 1, the second extraction tank 2, and the third extraction tank 3. The three groups of ultrasonic vibration rods 13 are respectively located inside the first extraction tank 1, the second extraction tank 2, and the third extraction tank 3 and are electrically connected to the corresponding high-frequency ultrasonic generators 12.
[0027] The working principle of the utility model is:
[0028] First, the dried tangerine peel is crushed and a dried tangerine peel mixed liquid is prepared, then the second valve 11 and the third valve 15 are closed, and then the first valve 6 and the water pump 4 are opened, and the dried tangerine peel mixed liquid is extracted through the water pump 4 and the first liquid inlet pipe 5 and enters the first extraction tank 1 through the first liquid outlet pipe 7. Since the first extraction tank 1 is connected to the second extraction tank 2 through the first connecting pipe 8, and the second extraction tank 2 is connected to the third extraction tank 3 through the second connecting pipe 9, the dried tangerine peel mixed liquid can enter the second extraction tank 2 and the third extraction tank 3 through the first connecting pipe 8 and the second connecting pipe 9 respectively. When the first extraction tank 1, the second extraction tank 2, and the third extraction tank 3 are filled with the dried tangerine peel mixed liquid, the first valve 6 is closed, the second valve 11 is opened, and the ultrasonic generator is turned on at the same time. At this time, high-frequency ultrasonic waves are generated by the high-frequency ultrasonic generator 12 of the ultrasonic generator, and the ultrasonic vibration rod 13 conducts ultrasonic waves and directly contacts with the dried tangerine peel mixed liquid. The shearing and molecular oscillation collision of the high-frequency ultrasonic waves are used to rupture the cell walls of the dried tangerine peel tissue, thereby better releasing the effective ingredients and achieving efficient extraction.
[0029] In addition, after the second valve 11 is opened, the water pump 4 extracts the tangerine peel mixed liquid in the third extraction tank 3 through the reflux pipe 10 and sends it into the first extraction tank 1, so that the tangerine peel mixed liquid circulates between the first extraction tank 1, the second extraction tank 2, and the third extraction tank 3 to achieve three-stage circulation reflux extraction. Through the three-stage circulation reflux extraction, more effective ingredients in the tangerine peel can be extracted, the extraction efficiency is improved, and high-purity extraction is achieved.
[0030] When the extraction is completed, the water pump 4 and the second valve 11 are closed and the third valve 15 is opened. At this time, the tangerine peel mixed liquid in the first extraction tank 1, the second extraction tank 2 and the third extraction tank 3 can flow out from the discharge pipe 14.
[0031] As a preferred solution of this embodiment, the ultrasonic vibrating rod 13 is rotatable. It is understandable that by setting the ultrasonic vibrating rod 13 to rotate, it can be more evenly contacted with the tangerine peel mixture and transmit the ultrasonic force, thereby improving the extraction efficiency.
[0032] In this embodiment, the extraction device further includes a controller (not shown in the figure), and the ultrasonic generator is electrically connected to the controller. The controller can control the on and off of the ultrasonic generator, and accurately set the frequency parameters of the ultrasonic generator according to the shape, degree of crushing, and different textures of the material to achieve high-precision extraction.
[0033] Preferably, the first valve 6 , the second valve 11 , and the third valve 15 are all electric valves and are electrically connected to the controller to facilitate controlling the opening and closing of the first valve 6 , the second valve 11 , and the third valve 15 .
[0034] In a preferred solution of this embodiment, the outer surfaces of the first extraction tank 1, the second extraction tank 2, the third extraction tank 3, the first connecting pipe 8, the second connecting pipe 9, and the return pipe 10 are all covered with a heat-insulating layer (not shown in the figure). It can be understood that the heat-insulating layer can effectively reduce the heat loss of the extraction tanks and the connecting pipes.
[0035] The technical features of the above embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0036] The above-mentioned embodiments only express the specific implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the utility model. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model.
Claims
1. A high-efficiency wall-breaking extraction device, characterized in that: The extraction device comprises a first extraction tank, a second extraction tank, a third extraction tank and a water pump which are placed in parallel, the liquid inlet of the water pump is connected with a first liquid inlet pipe and a first valve is arranged on the first liquid inlet pipe, the liquid outlet of the water pump is connected with the liquid inlet of the first extraction tank through the first liquid outlet pipe, the first extraction tank is connected with the second extraction tank through a first connecting pipe, the second extraction tank is connected with the third extraction tank through a second connecting pipe, the third extraction tank is connected with the liquid inlet of the water pump through a reflux pipe and a second valve is arranged on the reflux pipe, and a group of ultrasonic generating devices are respectively arranged in the first extraction tank, the second extraction tank and the third extraction tank.
2. A high-efficiency wall-breaking extraction device according to claim 1, characterized in that: The ultrasonic generating device includes a high-frequency ultrasonic generator and an ultrasonic vibration rod. Three groups of the high-frequency ultrasonic generators are respectively installed on the top of the first extraction tank, the second extraction tank, and the third extraction tank. The three groups of ultrasonic vibration rods are respectively located inside the first extraction tank, the second extraction tank, and the third extraction tank and are electrically connected to the corresponding high-frequency ultrasonic generators.
3. A high-efficiency wall-breaking extraction device according to claim 2, characterized in that: The ultrasonic vibration rod is rotatable.
4. The high-efficiency wall-breaking extraction device according to claim 1, characterized in that: The extraction device further comprises a discharge pipe, and the discharge ports of the first extraction tank, the second extraction tank and the third extraction tank are all connected to the discharge pipe, and a third valve is arranged on the discharge pipe.
5. The high-efficiency wall-breaking extraction device according to claim 4, characterized in that: The extraction device also includes a controller, and the ultrasonic generating device is electrically connected to the controller.
6. A high-efficiency wall-breaking extraction device according to claim 5, characterized in that: The first valve, the second valve and the third valve are all electric valves and are electrically connected to the controller.
7. The high-efficiency cell wall breaking extraction device according to claim 1, characterized in that: The outer surfaces of the first extraction tank, the second extraction tank, the third extraction tank, the first connecting pipe, the second connecting pipe, and the reflux pipe are all covered with a heat-insulating layer.