Heavy hammer impact crusher capable of screening materials

By designing screening mechanisms and counterattack mechanisms in the crusher, the thickness classification and efficient crushing of materials are achieved, and the instability of product quality caused by unclassification of materials in the prior art is solved, and the production efficiency and product quality are improved.

CN222606546UActive Publication Date: 2025-03-14NANTONG ZHONGXUAN ZHIKE ENVIRONMENTAL TECH CO LTD
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Patent Information

Application Number
CN202420998011.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2025-03-14
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

In the prior art, the crushed materials are not classified in coarse and fine, resulting in unstable product quality and inability to meet specific product requirements or standards. At the same time, the particles of material with different quality will affect the subsequent production process, increase production costs and reduce production efficiency.

Method used

A heavy hammer impact crusher that can screen materials is designed, using a screening mechanism and a counterattack mechanism. Through the up and down movement of the filter plate and the absorption effect of the impact baffle, the material is classified in thickness and efficient crushing.

Benefits of technology

Through effective screening of materials, production efficiency is improved, product quality is improved, energy consumption is reduced, and the structural integrity of the crusher is protected.

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Abstract

The utility model discloses a heavy hammer impact crusher capable of screening materials, and relates to the technical field of crushers. The crushing machine comprises a plurality of supporting legs and a crushing machine shell fixedly installed at the tops of the supporting legs, a screening mechanism and an impact mechanism are arranged on the supporting legs, the screening mechanism comprises supporting plates fixedly installed on the left side and the right side of the crushing machine shell respectively, and rectangular plates are fixedly installed at the tops of the corresponding supporting plates; and a tension band is installed on the top of the corresponding supporting plate in a threaded mode, a motor is arranged in the tension band, a first rotating shaft is fixedly installed on an output shaft of the motor, the first rotating shaft penetrates through the crushing machine shell and the rectangular plate and is rotationally connected with the crushing machine shell and the rectangular plate, and the outer wall of the first rotating shaft is fixedly sleeved with a heavy hammer. By arranging the screening mechanism, when the crusher is used, materials needing to be crushed are placed in the crusher shell, and after the motor is started, the motor can drive the first rotating shaft, the heavy hammer and the belt pulley to rotate synchronously.
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Description

Technical Field

[0001] The utility model belongs to the technical field of crushers, in particular to a heavy hammer impact crusher capable of screening materials. Background Art

[0002] In the related art, a heavy hammer impact crusher capable of screening materials is disclosed with publication number CN117563703A, comprising: two side frames, sealing plates are welded at the front and rear positions of the opposite surfaces of the two side frames, and a crushing chamber is formed between the side frames on both sides and the two sealing plates. This heavy hammer impact crusher capable of screening materials changes the traditional driving motor A that stops and moves, moves and stops to drive the extrusion seat to drive the heavy hammer crushing seat to rotate and hammer.

[0003] After the device crushes the material, it does not classify it into coarse and fine categories, which will lead to unstable quality of the crushed product and failure to meet specific product requirements or standards. At the same time, material particles of different quality will also affect the subsequent production process, which will increase production costs and reduce production efficiency. Utility Model Content

[0004] The purpose of the utility model is to provide a heavy hammer impact crusher that can screen materials, thereby solving the problem that if the materials are not classified into coarse and fine categories, the quality of the crushed products will be unstable and unable to meet specific product requirements or standards. At the same time, material particles of different quality will also affect the subsequent production process, which will increase production costs and reduce production efficiency.

[0005] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0006] The utility model is a heavy hammer impact crusher capable of screening materials, comprising a plurality of supporting legs and a crusher casing fixedly mounted on the top of the plurality of supporting legs, wherein a screening mechanism and an impact mechanism are arranged on the supporting legs;

[0007] The screening mechanism includes support plates respectively fixedly mounted on the left and right sides of the crusher shell, a rectangular plate is fixedly mounted on the top of the corresponding support plate, a hoop is threadedly mounted on the top of the corresponding support plate, a motor is arranged in the hoop, a rotating shaft 1 is fixedly mounted on the output shaft of the motor, the rotating shaft 1 penetrates the crusher shell and the rectangular plate and is rotatably connected to the crusher shell and the rectangular plate, and a heavy hammer is fixedly sleeved on the outer wall of the rotating shaft 1.

[0008] Furthermore, a strip rod is fixedly installed at the bottom of the corresponding support plate, and a second rotating shaft is rotatably installed on the strip rod. Pulleys are fixedly sleeved on the outer walls of the first rotating shaft and the second rotating shaft respectively, and belts are wrapped around the outer walls of the two pulleys, and the belts are slidably connected to the corresponding support plate.

[0009] Furthermore, a turntable is fixedly installed on the right end of the second rotating shaft, a round rod is fixedly installed on the right side of the turntable, a slide groove is opened on the left side of the crusher shell, a rotating rod is fixedly installed in the crusher shell, a filter plate is rotatably sleeved on the outer wall of the rotating rod, two rectangular blocks are fixedly installed on the left side of the filter plate, a round rod is fixedly installed on the side where the two rectangular blocks are close to each other, and a sleeve is rotatably sleeved on the outer wall of the second round rod.

[0010] Furthermore, a round rod three is fixedly installed on the outer wall of the sleeve one, a sleeve two is hingedly sleeved on the outer wall of the sleeve two, a connecting rod is fixedly sleeved on the outer wall of the sleeve two, the outer wall of the round rod one and the connecting rod are rotatably sleeved, a collecting port is opened on the right side of the crushing shell, a coarse particle collection box is fixedly installed on the right side of the crushing shell, and the coarse particle collection box is adapted to the collecting port.

[0011] Furthermore, a mounting groove is provided on the front of the crusher shell, a fine particle collection box is slidably installed in the mounting groove, and a handle is fixedly installed on the front of the fine particle collection box.

[0012] Furthermore, the impact mechanism includes fixed blocks respectively fixedly installed on the left and right sides of the crusher shell, and a protective cover is rotatably installed on the side where the two fixed blocks are close to each other. A rotating rod 2 is fixedly installed inside the protective cover, and an impact baffle is rotatably sleeved on the outer wall of the rotating rod 2, and a slide groove 2 is opened on the top of the protective cover.

[0013] Furthermore, a rotating rod three is fixedly installed on the top of the counter-attack baffle, and two rotating blocks are rotatably sleeved on the outer wall of the rotating rod three. Round rods four are respectively fixedly installed on the top ends of the two rotating blocks, and the top ends of the two round rods four extend outside the slide groove two and are slidably connected to the slide groove two.

[0014] Furthermore, two limit blocks are slidably sleeved on the outer walls of the two round rods four, and springs are respectively wound on the outer walls of the two round rods four, the top ends of the two springs are respectively fixedly connected to the corresponding two limit blocks, and the bottom ends of the two springs are respectively fixedly connected to the corresponding two limit blocks.

[0015] The utility model has the following beneficial effects:

[0016] (1) The utility model sets a screening mechanism. When in use, the material to be crushed is placed in the crusher casing. After the motor is started, the motor drives the rotating shaft, the weight and the pulley to rotate synchronously. When the weight rotates, the material is efficiently crushed by its high-intensity impact force. The crushed material can be screened by the up and down movement of the filter plate. Coarser materials cannot pass through the filter plate and roll out of the collection port through the slope vibration of the filter plate and are collected in the coarse particle collection box. Finer materials can pass through the plate holes of the filter plate and fall into the fine particle collection box for collection. The coarse and fine materials are screened by the vibration of the filter plate, which is beneficial to improving production efficiency, improving product quality and reducing energy consumption.

[0017] (2) The utility model provides an impact mechanism. When the heavy hammer crushes the material, the material will be subjected to the high-speed impact force of the heavy hammer, thereby spreading to the surroundings. At the same time, part of the material will collide with the impact baffle. When the impact baffle is hit, it will transfer the impact force to the rotating rod three connected to the rear thereof. The rotating rod three will drive the connected spring to be compressed. This process can absorb and alleviate the impact force on the impact baffle, thereby reducing the damage to the baffle and other components, and helping to protect the structural integrity of the crusher.

[0018] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0020] Figure 1 This is a structural schematic diagram of a heavy hammer impact crusher capable of screening materials according to the utility model;

[0021] Figure 2 This is a front sectional structural schematic diagram of a heavy hammer impact crusher capable of screening materials according to the utility model;

[0022] Figure 3 This is a side sectional structural schematic diagram of a heavy hammer impact crusher capable of screening materials according to the utility model;

[0023] Figure 4 For this utility model Figure 2 A is a schematic diagram of the enlarged structure of the middle part;

[0024] Figure 5 For this utility model Figure 3Schematic diagram of the enlarged structure of B.

[0025] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0026] 1. Support foot; 2. Crusher casing; 3. Support plate; 4. Rectangular plate; 5. Hoop; 6. Motor; 7. Rotating shaft one; 8. Heavy hammer; 9. Strip rod; 10. Rotating shaft two; 11. Pulley; 12. Belt; 13. Turntable; 14. Round rod one; 15. Slide slot one; 16. Rotating rod one; 17. Filter plate; 18. Rectangular block; 19. Round rod two; 20. Sleeve one; 21. Round rod three; 22. Sleeve two; 23. Connecting rod; 24. Collecting port; 25. Coarse particle collecting box; 26. Mounting slot; 27. Fine particle collecting box; 28. Handle; 29. ​​Fixed block; 30. Protective cover; 31. Rotating rod two; 32. Counterattack baffle; 33. Slide slot two; 34. Rotating rod three; 35. Rotating block; 36. Round rod four; 37. Limit block; 38. Spring. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] See also Figure 1-5 As shown, the utility model is a heavy hammer impact crusher capable of screening materials, comprising a plurality of legs 1 and a crusher housing 2 fixedly mounted on the top of the plurality of legs 1, wherein the legs 1 are provided with a screening mechanism and an impact mechanism;

[0029] The screening mechanism includes support plates 3 fixedly mounted on the left and right sides of the crushing shell 2 respectively, a rectangular plate 4 is fixedly mounted on the top of the corresponding support plate 3, a hoop 5 is threadedly mounted on the top of the corresponding support plate 3, a motor 6 is arranged in the hoop 5, a rotating shaft 7 is fixedly mounted on the output shaft of the motor 6, the rotating shaft 7 passes through the crushing shell 2 and the rectangular plate 4 and is rotatably connected to the crushing shell 2 and the rectangular plate 4, and a heavy hammer 8 is fixedly sleeved on the outer wall of the rotating shaft 7.

[0030] Among them Figure 4 As shown, a strip rod 9 is fixedly installed at the bottom of the corresponding support plate 3, and a rotating shaft 10 is rotatably installed on the strip rod 9. Pulleys 11 are fixedly sleeved on the outer walls of the rotating shaft 1 7 and the rotating shaft 2 10 respectively, and belts 12 are wound around the outer walls of the two pulleys 11. The belts 12 are slidably connected to the corresponding support plate 3.

[0031] Through the transmission of the belt 12, the second rotating shaft 10 can rotate synchronously with the first rotating shaft 7, which is conducive to ensuring the synchronous operation and coordinated work among the various components of the equipment.

[0032] Among them Figure 2 As shown, a turntable 13 is fixedly installed on the right end of the rotating shaft 10, a round rod 14 is fixedly installed on the right side of the turntable 13, a slide groove 15 is opened on the left side of the crusher shell 2, a rotating rod 16 is fixedly installed in the crusher shell 2, a filter plate 17 is rotatably sleeved on the outer wall of the rotating rod 16, two rectangular blocks 18 are fixedly installed on the left side of the filter plate 17, a round rod 19 is fixedly installed on the side of the two rectangular blocks 18 close to each other, and a sleeve 20 is rotatably sleeved on the outer wall of the round rod 19.

[0033] Through the eccentric shaft effect produced by the turntable 13, the connecting rod 23 can drive the filter plate 17 to move up and down to screen the material, which is beneficial to improving the material screening efficiency and accuracy and ensuring that the material can be effectively separated and classified.

[0034] Among them Figure 2 As shown, a round rod three 21 is fixedly installed on the outer wall of the sleeve one 20, a sleeve two 22 is hingedly sleeved on the outer wall of the sleeve two 21, a connecting rod 23 is fixedly sleeved on the outer wall of the sleeve two 22, the outer wall of the round rod one 14 and the connecting rod 23 are rotatably sleeved, a collecting port 24 is opened on the right side of the crushing shell 2, and a coarse particle collecting box 25 is fixedly installed on the right side of the crushing shell 2, and the coarse particle collecting box 25 is adapted to the collecting port 24.

[0035] By extending and retracting the length of the round rod 3 21 in the sleeve 2 22 , the filter plate 17 can better adapt to the change of angle during the up and down movement.

[0036] Among them Figure 1 As shown, a mounting groove 26 is provided on the front of the crusher housing 2, a fine particle collecting box 27 is slidably installed in the mounting groove 26, and a handle 28 is fixedly installed on the front of the fine particle collecting box 27.

[0037] By pulling the handle 28, the fine particle collection box 27 can be easily disassembled and installed, which is helpful to simplify the maintenance and cleaning process of the equipment and improve the convenience and efficiency of operation.

[0038] Among them Figure 3 As shown, the impact mechanism includes fixed blocks 29 respectively fixedly mounted on the left and right sides of the crusher shell 2, a protective cover 30 is rotatably mounted on the side where the two fixed blocks 29 are close to each other, a rotating rod 31 is fixedly mounted inside the protective cover 30, an impact baffle 32 is rotatably sleeved on the outer wall of the rotating rod 31, and a sliding groove 33 is opened on the top of the protective cover 30.

[0039] By turning over the protective cover 30, the inside of the device can be easily inspected and repaired, which is beneficial to ensuring the safety and maintenance convenience inside the device and improving the efficiency of inspection and maintenance.

[0040] Among them Figure 5 As shown, a rotating rod 34 is fixedly installed on the top of the counter-attack baffle 32, and two rotating blocks 35 are rotatably sleeved on the outer wall of the rotating rod 34. Round rods 4 36 are respectively fixedly installed on the tops of the two rotating blocks 35. The tops of the two round rods 4 36 extend to the outside of the slide groove 2 33 and are slidably connected to the slide groove 2 33.

[0041] By driving the counter-attack baffle 32 to move backward through the round rod 4 36, the impact force on the counter-attack baffle 32 can be alleviated, which is beneficial to reducing the impact and damage to the counter-attack baffle, extending the service life of the equipment and improving the working stability.

[0042] Among them Figure 5 As shown, two limit blocks 37 are slidably sleeved on the outer walls of the two round rods 36, and springs 38 are respectively wound on the outer walls of the two round rods 36. The top ends of the two springs 38 are respectively fixedly connected to the corresponding two limit blocks 37, and the bottom ends of the two springs 38 are respectively fixedly connected to the corresponding two limit blocks 37.

[0043] By compressing the spring 38, the impact force on the counter-attack baffle 32 is released, which is beneficial to protecting the structure of the device and improving its service life.

[0044] A specific application of this embodiment is: when in use, the material to be crushed is placed in the crusher housing 2, and after the motor 6 is started, the motor 6 will drive the rotating shaft 1 7, the heavy hammer 8 and the pulley 11 to rotate synchronously. When the heavy hammer 8 rotates, the material will be efficiently crushed through its high-intensity impact force. At the same time, the pulley 11 will also synchronously drive the pulley 11 on the rotating shaft 2 10 through the belt 12 to ensure that the rotating shaft 2 10 rotates synchronously with the rotating shaft 1 7, and when the rotating shaft 2 10 rotates, it will drive the turntable 13 and the turntable 13 on the turntable 13. The round rod 14 produces an eccentric shaft effect. This eccentric shaft effect causes the connecting rod 23 to drive the sliding round rod 3 21 through the sleeve 22. The round rod 3 21 cooperates with the sleeve 1 20 rotating on the outer wall of the round rod 2 19, so that the filter plate 17 can move synchronously with the connecting rod 23 moving up and down. In this process, the round rod 3 21 on the filter plate 17 will change its length by changing its angle in the sleeve 22. By changing the length of the round rod 3 21 in the sleeve 22, the filter plate 17 can move synchronously with the connecting rod 23 moving up and down. In the process of up and down movement, it can better adapt to the change of angle, due to the up and down movement of the filter plate 17, the crushed material can be screened, the coarser material cannot pass through the filter plate 17, and will roll out of the collection port 24 through the slope vibration of the filter plate 17 and be collected in the coarse particle collection box 25, the finer material can pass through the plate eye of the filter plate 17, and will fall into the fine particle collection box 27 for collection, and the coarse and fine materials are screened by the vibration of the filter plate 17, which is beneficial to improve production efficiency, improve product quality, and reduce energy consumption. When the heavy hammer 8 crushes the material, the material will be subjected to the high-speed impact force of the heavy hammer 8, thereby spreading to the surroundings. At the same time, part of the material will also collide with the impact baffle 32. When the impact baffle 32 is hit, it will transmit the impact force to the rotating rod three 34 connected behind it, and the rotating rod three 34 will drive the connected round rod four 36 to be compressed. This process can absorb and alleviate the impact force received by the impact baffle, thereby reducing the damage of the baffle and other components, and helping to protect the structural integrity of the crusher.

[0045] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0046] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A heavy hammer impact crusher capable of screening materials, comprising a plurality of supporting legs (1) and a crusher housing (2) fixedly mounted on the top of the plurality of supporting legs (1), characterized in that: The support leg (1) is provided with a screening mechanism and a counterattack mechanism; The screening mechanism comprises support plates (3) respectively fixedly mounted on the left and right sides of the crusher shell (2); a rectangular plate (4) is fixedly mounted on the top of the corresponding support plate (3); a hoop (5) is threadedly mounted on the top of the corresponding support plate (3); a motor (6) is arranged inside the hoop (5); a rotating shaft (7) is fixedly mounted on the output shaft of the motor (6); the rotating shaft (7) penetrates the crusher shell (2) and the rectangular plate (4) and is rotatably connected to the crusher shell (2) and the rectangular plate (4); a heavy hammer (8) is fixedly sleeved on the outer wall of the rotating shaft (7).

2. A heavy hammer impact crusher capable of screening materials according to claim 1, characterized in that: A strip rod (9) is fixedly mounted on the bottom of the corresponding support plate (3), a second rotating shaft (10) is rotatably mounted on the strip rod (9), belt pulleys (11) are fixedly sleeved on the outer walls of the first rotating shaft (7) and the second rotating shaft (10), belts (12) are wound around the outer walls of the two belt pulleys (11), and the belts (12) are slidably connected to the corresponding support plate (3).

3. A heavy hammer impact crusher capable of screening materials according to claim 2, characterized in that: A rotating disc (13) is fixedly mounted on the right end of the rotating shaft (10), a round rod (14) is fixedly mounted on the right side of the rotating disc (13), a sliding groove (15) is opened on the left side of the crusher shell (2), a rotating rod (16) is fixedly mounted inside the crusher shell (2), a filter plate (17) is rotatably sleeved on the outer wall of the rotating rod (16), two rectangular blocks (18) are fixedly mounted on the left side of the filter plate (17), a round rod (19) is fixedly mounted on the side where the two rectangular blocks (18) are close to each other, and a sleeve (20) is rotatably sleeved on the outer wall of the round rod (19).

4. A heavy hammer impact crusher capable of screening materials according to claim 3, characterized in that: A round rod three (21) is fixedly mounted on the outer wall of the sleeve one (20); a sleeve two (22) is hingedly sleeved on the outer wall of the sleeve three (21); a connecting rod (23) is fixedly sleeved on the outer wall of the sleeve two (22); the outer wall of the round rod one (14) and the connecting rod (23) are rotatably sleeved; a collecting port (24) is opened on the right side of the crusher housing (2); a coarse particle collecting box (25) is fixedly mounted on the right side of the crusher housing (2); and the coarse particle collecting box (25) is adapted to fit the collecting port (24).

5. A heavy hammer impact crusher capable of screening materials according to claim 4, characterized in that: The front of the crusher housing (2) is provided with a mounting groove (26), a fine particle collection box (27) is slidably mounted in the mounting groove (26), and a handle (28) is fixedly mounted on the front of the fine particle collection box (27).

6. A heavy hammer impact crusher capable of screening materials according to claim 5, characterized in that: The impact mechanism comprises fixed blocks (29) respectively fixedly mounted on the left and right sides of the crusher housing (2); a protective cover (30) is rotatably mounted on the sides of the two fixed blocks (29) close to each other; a second rotating rod (31) is fixedly mounted inside the protective cover (30); an impact baffle (32) is rotatably sleeved on the outer wall of the second rotating rod (31); and a second sliding groove (33) is provided on the top of the protective cover (30).

7. A heavy hammer impact crusher capable of screening materials according to claim 6, characterized in that: A rotating rod three (34) is fixedly mounted on the top of the counter-attack baffle (32), and two rotating blocks (35) are rotatably sleeved on the outer wall of the rotating rod three (34). Round rods four (36) are respectively fixedly mounted on the top ends of the two rotating blocks (35), and the top ends of the two round rods four (36) both extend outside the sliding groove two (33) and are both slidably connected to the sliding groove two (33).

8. A heavy hammer impact crusher capable of screening materials according to claim 7, characterized in that: Two limit blocks (37) are slidably sleeved on the outer walls of the two round rods (36), and springs (38) are respectively wound on the outer walls of the two round rods (36). The top ends of the two springs (38) are respectively fixedly connected to the corresponding two limit blocks (37), and the bottom ends of the two springs (38) are respectively fixedly connected to the corresponding two limit blocks (37).

Citation Information

Patent Citations

  • Heavy hammer impact crusher capable of screening materials

    CN117563703A