Valve cleaning equipment for valve production
By designing a valve cleaning equipment with a mobile rack and cleaning tank, the valve is fully cleaned and quickly drained by using motors, hydraulic telescopic rods and electric telescopic rods, and automated operation is achieved through pressure sensing devices, the problems of incomplete cleaning of existing equipment and water splashing are solved, and the cleaning efficiency and safety are improved.
Patent Information
- Application Number
- CN202421232017.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-05-31
AI Technical Summary
The existing valve cleaning equipment for valve production is not completely cleaned due to the accumulation of valves during soaking, and a large amount of water stains will flow out when taken out, which may burn the staff.
A valve cleaning equipment including a mobile rack and a cleaning tank is designed. The cleaning frame is driven by a motor, combined with a hydraulic telescopic rod and an electric telescopic rod to achieve comprehensive cleaning and rapid drainage of the valve, and fully automated operation is achieved through a pressure sensing device.
The valve is fully cleaned and quickly drained, avoiding water splashing, improving cleaning efficiency, and reducing the risk of manual operation through automated operations.
Smart Images

Figure CN222607387U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of valve cleaning for valve production, and more specifically, particularly relates to valve cleaning equipment for valve production. Background Art
[0002] Valves are pipe accessories used to open and close pipelines, control flow direction, and adjust and control the parameters of the conveying medium, such as temperature, pressure, and flow. According to their functions, they can be divided into shut-off valves, check valves, and regulating valves. Valves are control components in fluid conveying systems, and have functions such as shut-off, regulation, diversion, backflow prevention, pressure stabilization, diversion, or overflow pressure relief. Valves used in fluid control systems have a wide variety of varieties and specifications, from the simplest shut-off valves to the various valves used in extremely complex automatic control systems. During the processing of valves, a lot of iron filings and oil stains will be generated. Too much iron filings can easily scratch the valve seat, and it is not safe for workers to use, so they need to be cleaned before assembly.
[0003] Based on the above, the inventors have discovered the following problems: current valve cleaning equipment for valve production generally stacks the valves in a cleaning frame, moves them to a cleaning tank for soaking, and then takes them out. When the valves are soaked, they are piled together, and the contact parts between the valves will not be completely cleaned. When the valves are taken out, a large amount of water stains will flow out, and some of the water in the cleaning tank is hot water, which may scald the staff.
[0004] Therefore, in view of this, research and improvement are conducted on the existing structure and defects, and a valve cleaning device for valve production is provided, in order to achieve a more practical purpose. Utility Model Content
[0005] The purpose and effect of the valve cleaning device for valve production of the utility model are achieved by the following specific technical means:
[0006] A valve cleaning device for valve production comprises a movable frame and a cleaning tank, wherein the movable frame is located at one side of the cleaning tank, a control device is provided on the outer wall of the cleaning tank, and a slide groove is opened on the movable frame, an electric threaded rod is provided in the slide groove, a threaded sleeve is sleeved on the electric threaded rod, the upper end of the threaded sleeve is located in the slide groove and provided with a slider, a hydraulic telescopic rod is provided at the lower end of the threaded sleeve, and a profile frame is provided at the lower end of the hydraulic telescopic rod, a pair of rotating components are provided at the lower ends of the two side walls of the profile frame, the rotating components are connected with a cleaning frame, and a movable component is provided in the middle position of the side wall of the profile frame, the other end of the movable component is connected with a waterproof plate, and a sensor is provided at the bottom of the profile frame.
[0007] Furthermore, the cleaning frame has a multi-layer structure, and the cleaning frame as a whole has a mesh structure.
[0008] Further, the rotating assembly includes a connection hole formed on the side wall of the C-shaped frame, a motor, and a connecting shaft. A bearing is provided on the connection hole. The output end of the motor is connected to the connecting shaft, and the connecting shaft passes through the bearing and is connected to a connecting rod. The connecting rod is fixedly connected to the outside of the cleaning frame.
[0009] Further, the moving assembly includes a second sliding groove, a second slider, an electric telescopic rod, and a connecting column. The second sliding groove is formed on the side wall of the C-shaped frame. A second slider is movably provided in the second sliding groove. One end of the second slider is connected to the connecting column. The connecting column passes through the second sliding groove and is connected to a waterproof plate. The electric telescopic rod is fixed to the C-shaped frame through a support plate, and the other end of the electric telescopic rod is connected to the end of the connecting column away from the second slider.
[0010] Further, a waterproof shell is provided outside the motor.
[0011] Further, the cleaning tank includes an ultrasonic cleaning tank and a hot water rinsing tank.
[0012] Further, the sensor is a pressure sensing device.
[0013] Compared with the prior art, the present utility model has the following beneficial effects:
[0014] In the present utility model, the motor drives the connecting shaft to rotate, driving the connecting rod to rotate, thereby driving the cleaning frame to rotate, realizing comprehensive cleaning and rapid draining of the valve;
[0015] The electric telescopic rod drives the connecting rod to move up and down in the second sliding groove, thereby driving the waterproof plate to move up and down on the side of the C-shaped frame, thus realizing comprehensive all-round prevention of water splashing;
[0016] Through the design of the pressure sensing device, a signal can be instantly emitted when the cleaning frame enters the cleaning liquid. The control device receives the signal and gives corresponding instructions, enabling the moving assembly and the rotating assembly to cooperate better without manual operation, realizing fully automated operation. Description of the Drawings
[0017] Figure 1 is a three-dimensional schematic diagram of a valve cleaning device for valve production in the present utility model.
[0018] Figure 2 is a schematic diagram of the position of the first sliding groove of a valve cleaning device for valve production in the present utility model.
[0019] Figure 3 is a schematic diagram of the C-shaped frame and the cleaning frame of a valve cleaning device for valve production in the present utility model.
[0020] Figure 4 is a cross-sectional schematic diagram of the moving assembly of a valve cleaning device for valve production in the present utility model.
[0021] Figure 5 The utility model is a three-dimensional schematic diagram of a moving component and a rotating component of a valve cleaning device for valve production.
[0022] Figure 6 The utility model is a schematic diagram of the interior of a cleaning frame of a valve cleaning device for valve production.
[0023] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:
[0024] 1. Mobile rack; 2. Cleaning tank; 3. Control device; 4. Slide 1; 5. Electric threaded rod; 6. Threaded sleeve; 7. Slider 1; 8. Hydraulic telescopic rod; 9. Profile rack; 10. Rotating assembly; 101. Connecting hole; 102. Motor; 103. Connecting shaft; 104. Bearing; 105. Connecting rod; 11. Cleaning frame; 12. Waterproof board; 13. Mobile assembly; 1301. Slide 2; 1302. Slider 2; 1303. Connecting column; 1304. Electric telescopic rod; 1305. Support plate; 14. Sensor. DETAILED DESCRIPTION
[0025] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.
[0026] In the description of the present invention, unless otherwise specified, "multiple" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0027] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0028] Example:
[0029] As attached Figure 1To the appendix Figure 6 As shown in the following
[0030] The utility model provides a valve cleaning device for valve production, including a moving frame 1 and a cleaning tank 2. The moving frame 1 is located on one side of the cleaning tank 2. A control device 3 is provided on the outer wall of the cleaning tank 2. A first chute 4 is opened on the moving frame 1. An electric screw rod 5 is arranged in the first chute 4. A threaded sleeve 6 is sleeved on the electric screw rod 5. A first slider 7 is arranged at the upper end of the threaded sleeve 6 inside the first chute 4. A hydraulic telescopic rod 8 is arranged at the lower end of the threaded sleeve 6. A U-shaped frame 9 is arranged at the lower end of the hydraulic telescopic rod 8. A pair of rotating components 10 are arranged at the lower ends of the two side walls of the U-shaped frame 9. The rotating components 10 are connected with a cleaning frame 11. A moving component 13 is arranged at the middle position of the side wall of the U-shaped frame 9. The other end of the moving component 13 is connected with a waterproof plate 12. An inductor 14 is arranged at the bottom of the U-shaped frame 9.
[0031] Among them, the inside of the cleaning frame 11 is of a multi-layer structure, and the cleaning frame 11 is of a net surface structure as a whole. The design of the cleaning frame 11 being of a net surface structure as a whole can enable the cleaning liquid to contact the valve well.
[0032] Among them, the rotating component 10 includes a connection hole 101 opened on the side wall of the U-shaped frame 9, a motor 102, and a connecting shaft 103. A bearing 104 is arranged on the connection hole 101. The output end of the motor 102 is connected with the connecting shaft 103. The connecting shaft 103 passes through the bearing 104 and is connected with a connecting rod 105. The connecting rod 105 is fixedly connected to the outside of the cleaning frame 11. By driving the connecting shaft 103 to rotate by the motor 102, the connecting rod 105 is driven to rotate, so that the cleaning frame 11 can be driven to rotate, realizing the comprehensive cleaning and rapid draining of the valve.
[0033] Among them, the moving component 13 includes a second chute 1301, a second slider 1302, an electric telescopic rod 1304, and a connecting column 1303. The second chute 1301 is opened on the side wall of the U-shaped frame 9. A second slider 1302 is movably arranged in the second chute 1301. One end of the second slider 1302 is connected to the connecting column 1303. The connecting column 1303 passes through the second chute 1301 and is connected with the waterproof plate 12. The electric telescopic rod 1304 is fixed on the U-shaped frame 9 through a support plate 1305. The other end of the electric telescopic rod 1304 is connected to the end of the connecting column 1303 far from the second slider 1302. By driving the connecting column 1303 to move up and down in the second chute 1301 by the electric telescopic rod 1304, the waterproof plate 12 is driven to move up and down on the side of the U-shaped frame 9, so as to realize the all-round and comprehensive prevention of water splashing.
[0034] Among them, a waterproof shell is sleeved outside the motor 102. The design of the waterproof shell can enable the motor 102 to be effectively waterproof in the cleaning liquid.
[0035] Wherein, the cleaning tank 2 includes an ultrasonic cleaning tank and a hot water rinsing tank.
[0036] The sensor 14 is a pressure sensing device, which is designed to send out a signal instantly when the cleaning frame 11 enters the cleaning liquid. The control device receives the signal and gives corresponding instructions to make the moving component 13 and the rotating component 10 cooperate better.
[0037] The specific usage and function of this embodiment are as follows:
[0038] When using the device, first check the integrity of the device before operating it. When using the device, first place the valve in the cleaning frame 11, cover the cleaning frame 11 and seal it, and rotate the electric threaded rod 5 to drive the slider 7 to slide in the slide groove 4, wherein the slide groove 4 fixes the movement trajectory of the slider 7, and then drives the cleaning frame 11 to move through the threaded sleeve 6 and the molded frame 9. When the cleaning frame 11 moves to the top of the cleaning tank 2, the cleaning frame 11 is driven downward by the hydraulic telescopic rod 8. During the downward movement of the cleaning frame 11, the sensor 14 is subjected to water pressure and outputs a signal to the control system. The control system automatically starts the electric telescopic rod 1304 to retract, driving the slider 1302 to slide upward in the slide groove 1301, thereby driving the waterproof board 12 to move upward, so that the cleaning frame 11 enters the cleaning tank 2. When cleaning inside, the waterproof plate 12 will not hinder the cleaning of the valve. At the same time, the motor 102 is started, driving the connecting shaft 103 to rotate, thereby driving the cleaning frame 11 to rotate, so that all parts of the valve in the cleaning frame 11 can be exposed to the cleaning liquid, and the cleaning is more complete. After cleaning, the hydraulic telescopic rod 8 is started to drive the cleaning frame 11 to move upward. When the sensor 14 leaves the water surface, the sensor 14 sends a signal to make the electric telescopic rod 1304 automatically extend after receiving the instruction, thereby driving the waterproof plate 12 to move downward, and then when water flows out and splashes at the lower end of the cleaning frame 11, it can be blocked. At the same time, the motor 102 receives the instruction to speed up the rotation, thereby driving the cleaning frame 11 to rotate rapidly, thereby achieving the effect of quickly draining the valve, thereby shortening the operation time. When the valve is cleaned and drained, it can be taken out of the cleaning frame 11.
[0039] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific purposes.
Claims
1. A valve cleaning device for valve production, comprising a mobile frame (1) and a cleaning tank (2), characterized in that: The movable frame (1) is located at one side of the cleaning tank (2), a control device (3) is provided on the outer wall of the cleaning tank (2), and a slide groove (4) is opened on the movable frame (1), an electric threaded rod (5) is provided in the slide groove (4), a threaded sleeve (6) is sleeved on the electric threaded rod (5), the upper end of the threaded sleeve (6) is located in the slide groove (4) and a slider (7) is provided, a hydraulic telescopic rod (8) is provided at the lower end of the threaded sleeve (6), and a profile frame (9) is provided at the lower end of the hydraulic telescopic rod (8), a pair of rotating components (10) are provided at the lower ends of the two side walls of the profile frame (9), the rotating component (10) is connected to a cleaning frame (11), and a movable component (13) is provided in the middle position of the side wall of the profile frame (9), the other end of the movable component (13) is connected to a waterproof plate (12), and a sensor (14) is provided at the bottom of the profile frame (9).
2. A valve cleaning device for valve production as claimed in claim 1, characterized in that: The cleaning frame (11) has a multi-layer structure inside, and the cleaning frame (11) as a whole has a mesh structure.
3. A valve cleaning device for valve production as claimed in claim 1, characterized in that: The rotating assembly (10) includes a connecting hole (101) opened on the side wall of the mold frame (9), a motor (102), and a connecting shaft (103); a bearing (104) is provided on the connecting hole (101); the output end of the motor (102) is connected to the connecting shaft (103); the connecting shaft (103) passes through the bearing (104) and is connected to a connecting rod (105); the connecting rod (105) is fixedly connected to the outer side of the cleaning frame (11).
4. A valve cleaning device for valve production as claimed in claim 1, characterized in that: The moving component (13) includes a second slide groove (1301), a second slider (1302), an electric telescopic rod (1304) and a connecting column (1303). The second slide groove (1301) is provided on the side wall of the shaped frame (9). The second slider (1302) is movably arranged in the second slide groove (1301). The second slider (1302) is connected to one end of the connecting column (1303). The connecting column (1303) passes through the second slide groove (1301) and is connected to a waterproof plate (12). The electric telescopic rod (1304) is fixed to the shaped frame (9) through a support plate (1305), and the other end of the electric telescopic rod (1304) is connected to one end of the connecting column (1303) away from the second slider (1302).
5. A valve cleaning device for valve production as claimed in claim 3, characterized in that: The outer shell of the motor (102) is provided with a waterproof shell.
6. A valve cleaning device for valve production as claimed in claim 1, characterized in that: The cleaning tank (2) comprises an ultrasonic cleaning tank and a hot water rinsing tank.
7. A valve cleaning device for valve production as claimed in claim 1, characterized in that: The sensor (14) is a pressure sensing device.