Scrap removing device for stainless steel production

By designing a stainless steel production chip removal device including a chip removal box, a cleaning chamber, a vacuum cleaner and a grille layer, the problem of time-consuming and labor-intensive removal of stainless steel surfaces and easy reattachment of debris in the prior art is solved, and an efficient and safe chip removal process is achieved.

CN222607394UActive Publication Date: 2025-03-14ANFU PENGSHENG HARDWARE SPRING CO LTD
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Patent Information

Application Number
CN202420675645.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-03
Publication Date
2025-03-14
Estimated Expiration
2034-04-03

AI Technical Summary

Technical Problem

The prior art is time-consuming and labor-intensive to remove chips on stainless steel surfaces, has low cleaning efficiency, and debris are prone to re-adhesion after the spray gun is removed, affecting production efficiency.

Method used

A chip removal device for stainless steel production is designed, including a chip removal box, cleaning chamber, vacuum chamber and grille layer. The stainless steel is clamped with electric push rods, the motor drives the rotary plate to rotate, the fan blows the air to remove chips, and collects debris through the grille layer and the collection plate.

Benefits of technology

It improves the efficiency of de-blade removal on stainless steel surfaces, reduces the time and labor intensity of manual operation, prevents debris from scattering again, improves production efficiency and reduces health risks to workers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a scrap removing device for stainless steel production, which structurally comprises a scrap removing box, a rotating plate and a fan, a machined stainless steel plate is placed in the scrap removing box, an electric push rod pushes a clamping plate to clamp the upper end of the stainless steel under the action of a buffer layer, so that the stainless steel is suspended in the scrap removing box; then, after a side opening door is closed, a fan works to enable air conveyed by an air pipe to be sprayed out through a nozzle in an air row, dust on the surface of stainless steel is blown away, a rotating plate is driven by a motor to rotate, and the stainless steel rotates together, so that all the dust on the surface is blown away, and the situation that manual cleaning and wiping efficiency is low is avoided; and suction force is generated at the lower end under the action of a fan, so that dust generated by blowing is input into the filter box through a collecting plate at the lower end of the grating layer and is collected under the action of a filter bag, the dust is prevented from being subsequently dispersed to influence the scrap removal effect of stainless steel, and the removal effect is better.
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Description

Technical Field

[0001] The utility model relates to the technical field of stainless steel production equipment, in particular to a chip removal device for stainless steel production. Background Art

[0002] Stainless steel is the abbreviation of stainless acid-resistant steel. Steel that is resistant to weak corrosive media such as air, steam, and water or has stainless properties is called stainless steel; and steel that is resistant to chemical corrosion media (acids, alkalis, salts, etc.) is called acid-resistant steel. In the production process of stainless steel, a lot of debris often adheres to the surface of the stainless steel, which affects normal production during subsequent processing and may even cause employees to inhale and affect their health. For this reason, it is necessary to remove the debris on the surface of the stainless steel.

[0003] At present, when stainless steel is removed, the debris remaining on the surface is mostly wiped off by staff or sprayed off with a hand-held spray gun. This method is time-consuming and labor-intensive when removed manually, and it is easy to be inhaled by humans during removal, affecting health. In addition, when spraying with a spray gun, the debris is easy to fly back to the stainless steel surface after being sprayed off, affecting production efficiency.

[0004] Therefore, a stainless steel surface chip removal device is proposed. Utility Model Content

[0005] 1. Technical issues to be resolved

[0006] In order to overcome the shortcomings of the existing technology, a chip removal device for stainless steel production is proposed to solve the problems that manual chip removal on the stainless steel surface is time-consuming and labor-intensive, the cleaning efficiency is low, and the chip removal by spray gun is difficult to collect and easily adheres to the surface again, affecting the cleaning efficiency.

[0007] (II) Technical solution

[0008] The utility model is realized by the following technical scheme: the utility model proposes a chip removal device for stainless steel production, comprising a chip removal box,

[0009] The upper and lower ends of the dust removal box are provided with a cleaning chamber and a dust suction chamber, and the cleaning chamber and the dust suction chamber are separated by a grid layer;

[0010] A rotating plate is provided on the inner wall of the cleaning chamber, and a fixed shaft is provided in the middle of one end of the rotating plate, and the fixed shaft is connected to the chip removal box through a bearing, a motor is installed on the outer side of the chip removal box through a mounting box, and the output end of the motor is connected to the fixed shaft, and an electric push rod is symmetrically installed on the other end surface of the rotating plate through a fixing frame, and the output end of the electric push rod is connected to a clamping plate;

[0011] A collecting plate with one side tilted downward is provided at the upper end of the dust suction chamber, and the collecting plate covers the lower end of the grille layer. A filter box is provided inside the dust suction chamber, and the bottom end of the collecting plate passes through one side of the filter box. A filter bag is provided inside the filter box.

[0012] A fan is installed on the other side of the dust suction chamber, and the air suction end of the fan passes through the other side of the filter box. A plurality of air exhausts are arranged in parallel on the rear side of the cleaning chamber, and a plurality of nozzles are arranged on the outside of the air exhaust. The air delivery end of the fan is connected to the air exhaust through an air pipe.

[0013] Furthermore, a side door is provided on the outside of the cleaning chamber, an observation window is provided in the middle of the side door, and a control panel is installed on the outside of the side door.

[0014] Furthermore, the outer side surface of the clamping plate is covered with a buffer layer made of rubber material.

[0015] Furthermore, the rotating plates are provided at three locations, and are respectively arranged at the upper end and the left and right ends of the cleaning chamber.

[0016] Furthermore, a circular rolling groove is provided on the inner wall of the chip removal box, a connecting rod is provided on the upper end of the rotating plate, and a connecting ball is connected to the top end of the connecting rod and is located inside the rolling groove for sliding connection.

[0017] Furthermore, a box door is provided on the outside of the filter box, and the bottom of the collecting plate is funnel-shaped.

[0018] (III) Beneficial effects

[0019] Compared with the prior art, the utility model has the following beneficial effects:

[0020] In the utility model, the electric push rod pushes the clamping plate to clamp the stainless steel so that it is suspended in the cleaning chamber. Under the action of the fan, air is blown to the stainless steel surface through the nozzle to remove chips, so that the chips are separated from the stainless steel surface, and the motor drives the rotating plate to rotate the stainless steel, so that the stainless steel can be completely cleaned, thereby avoiding manual wiping of the stainless steel surface, making the work efficiency higher and saving manpower.

[0021] In the utility model, under the action of the fan, the debris blown off by the stainless steel is affected by the suction force and input into the filter bag in the filter box through the collecting plate at the lower end of the grid layer for collection, so as to prevent the debris from scattering everywhere and affecting the subsequent stainless steel cleaning efficiency, prevent the debris on the surface of the stainless steel from being blown off and then flying back to cover its surface, and reduce the situation of artificial inhalation affecting physical health. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:

[0023] Figure 1 It is a schematic diagram of the structure of the utility model;

[0024] Figure 2 It is a schematic diagram of the internal structure of the utility model;

[0025] Figure 3 This is a partial enlarged structural diagram of the utility model at A;

[0026] Figure 4 This is a schematic diagram of the top view structure of the grid layer of the utility model;

[0027] In the figure: chip removal box -1, side door -2, observation window -3, control panel -4, installation box -5, filter box -6, collecting plate -7, fan -8, motor -9, rotating plate -10, fixing frame -11, electric push rod -12, clamping plate -13, buffer layer -14, air exhaust -15, nozzle -16, air pipe -17, grille layer -18, filter bag -19, rolling chute -110, connecting rod -111, connecting ball -112. DETAILED DESCRIPTION

[0028] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0029] See also Figure 1-Figure 4 The utility model provides a chip removal device for stainless steel production, including a chip removal box 1. The upper and lower ends of the chip removal box 1 are provided with a cleaning chamber and a dust suction chamber, so that the stainless steel is inside the chip removal box 1 during chip removal, and the chips can be prevented from running around. The cleaning chamber and the dust suction chamber are layered by an interval grid layer 18, so that the chips can be transported downward, and a side door 2 is provided on the outside of the cleaning chamber, which is convenient for placing the stainless steel inside for fixing and preventing the chips from running out. An observation window 3 is provided in the middle of the side door 2, so that the chip removal situation inside can be closely observed and timely processed. A control panel 4 is installed on the outside of the side door 2 for the staff to operate the device.

[0030] A rotating plate 10 is provided on the inner wall of the cleaning chamber, and a fixed shaft is provided in the middle of one end of the rotating plate 10, and the fixed shaft is connected to the chip removal box 1 through a bearing, so that the rotating plate 10 can be rotated, so that the stainless steel can be rotated after being fixed on the inner side of the rotating plate 10 to blow and remove chips on different surfaces of the stainless steel. The rotating plate 10 is provided at three places, and is respectively arranged at the upper end and the left and right ends of the cleaning chamber, so that it can be selected to be placed horizontally or vertically according to the width and area of ​​the stainless steel, so that the functionality is better, and the left and right settings are convenient for fixing the stainless steel. A motor 9 is installed on the outside of the chip removal box 1 through the mounting box 5, and the output end of the motor 9 is connected to the fixed shaft, and the rotating plate 10 is driven by the motor 9 to rotate, so that the stainless steel fixed on the rotating plate 10 can rotate together, so that all surfaces of the stainless steel are affected by wind force, and the other end surface of the rotating plate 10 is symmetrically installed with an electric push rod 12 through a fixed frame 11, and the electric push rod 12 output The outlet end is connected with a clamping plate 13, and the clamping plate 13 is pushed by the electric push rod 12 so that the stainless steel is clamped and fixed to prevent it from falling, so that the stainless steel is suspended in the air, which is convenient for being blown by wind. The outer side of the clamping plate 13 is covered with a buffer layer 14 made of rubber material, so as to directly exert friction on the stainless steel and make the clamping and fixing effect better. Under the action of the buffer layer 14, damage to the stainless steel during the clamping process can be prevented. The inner wall of the chip removal box 1 is provided with a circular rolling groove 110, and a connecting rod 111 is provided at the upper end of the rotating plate 10. A connecting ball 112 is connected to the top of the connecting rod 111 and is located inside the rolling groove 110 for sliding connection, so that the connecting ball 112 rolls in the rolling groove 110, so that the connection strength of the rotating plate 10 is increased at the connecting rod 111, so that the stability of the outer side of the rotating plate 10 is better and the side tilting is avoided.

[0031] A collecting plate 7 with one side tilted downward is provided at the upper end of the dust suction chamber, and the bottom of the collecting plate 7 is funnel-shaped, and the collecting plate 7 covers the lower end of the grille layer 18, so that the blown debris is forced downward, increasing the suction effect and making the suction stronger. A filter box 6 is provided inside the dust suction chamber, and a box door is provided on the outside of the filter box 6 to facilitate cleaning and replacement of the filter bag 19, and the bottom end of the collecting plate 7 passes through one side of the filter box 6, so that the debris enters the filter box 6, and the filter bag 19 is provided inside the filter box 6 to collect the debris entering the interior to prevent it from floating. A fan is installed on the other side of the dust suction chamber. 8, thereby generating suction and wind force to blow and absorb dust, and the suction end of the fan 8 passes through the other side of the filter box 6, and a plurality of air exhausts 15 are arranged in parallel on the rear side of the inside of the cleaning chamber, and a plurality of nozzles 16 are arranged on the outside of the air exhaust 15, and the air supply end of the fan 8 is connected with the air exhaust 15 through an air pipe 17, so that when the fan 8 generates wind force, the nozzles 16 of the air exhaust 15 can blow the stainless steel surface, so that the debris on the stainless steel surface can be blown away, and when the fan 8 generates suction, the blown debris is input into the filter box 6 through the grille layer 18 and the collecting plate 7 for collection, so as to avoid the debris from floating.

[0032] Working principle: When in use, first connect the control panel 4, fan 8, motor 9 and electric push rod 12 to an external power supply, then put the stainless steel into the chip removal box 1 according to its size, and place one end of the stainless steel between the clamping plates 13. Under the push of the electric push rod 12, the clamping plate 13 clamps one end of the stainless steel so that the stainless steel is suspended in the air inside the chip removal box 1. Then, after the side door 2 is closed, the fan 8 works to spray air through the air pipe 17 through the nozzle 16 outside the air exhaust 15 onto the surface of the stainless steel, thereby scattering the debris on the surface of the stainless steel, and the rotating plate 10 driven by the motor 9 rotates, thereby driving the stainless steel to rotate, so as to blow on different surfaces of the stainless steel. After the debris is cleaned, the debris is input into the filter box 6 through the collecting plate 7 at the lower end of the grille layer 18 under the action of suction, and is collected under the action of the filter bag 19, thereby completing the surface chip removal of the stainless steel.

[0033] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A chip removal device for stainless steel production, comprising a chip removal box (1), characterized in that: The dust removal box (1) is provided with a cleaning chamber and a dust suction chamber at the upper and lower ends, and the cleaning chamber and the dust suction chamber are separated by a grid layer (18); A rotating plate (10) is provided on the inner wall of the cleaning chamber, and a fixed shaft is provided in the middle of one end of the rotating plate (10), and the fixed shaft is connected to the chip removal box (1) through a bearing, a motor (9) is installed on the outer side of the chip removal box (1) through a mounting box (5), and the output end of the motor (9) is connected to the fixed shaft, and an electric push rod (12) is symmetrically installed on the other end surface of the rotating plate (10) through a fixing frame (11), and the output end of the electric push rod (12) is connected to a clamping plate (13); A collecting plate (7) with one side tilted downward is provided at the upper end of the dust suction chamber, and the collecting plate (7) covers the lower end of the grille layer (18); a filter box (6) is provided inside the dust suction chamber, and the bottom end of the collecting plate (7) passes through one side of the filter box (6); a filter bag (19) is provided inside the filter box (6); A fan (8) is installed on the other side of the dust suction chamber, and the air suction end of the fan (8) passes through the other side of the filter box (6). A plurality of air exhausts (15) are arranged in parallel on the rear side of the cleaning chamber, and a plurality of nozzles (16) are arranged on the outside of the air exhausts (15). The air delivery end of the fan (8) is connected to the air exhaust (15) via an air pipe (17).

2. A chip removal device for stainless steel production according to claim 1, characterized in that: A side door (2) is provided on the outside of the cleaning chamber, an observation window (3) is provided in the middle of the side door (2), and a control panel (4) is installed on the outside of the side door (2).

3. A chip removal device for stainless steel production according to claim 1, characterized in that: The outer side surface of the clamping plate (13) is covered with a buffer layer (14) made of rubber material.

4. A chip removal device for stainless steel production according to claim 1, characterized in that: The rotating plates (10) are provided at three locations, and are respectively arranged at the upper end and the left and right ends of the cleaning chamber.

5. A chip removal device for stainless steel production according to claim 1, characterized in that: The inner wall of the dust removal box (1) is provided with a circular rolling groove (110), the upper end of the rotating plate (10) is provided with a connecting rod (111), and the top end of the connecting rod (111) is connected to a connecting ball (112) which is located inside the rolling groove (110) for sliding connection.

6. A chip removal device for stainless steel production according to claim 1, characterized in that: The filter box (6) is provided with a box door on the outside, and the bottom of the collecting plate (7) is funnel-shaped.