Anti-blocking catalyst screening equipment based on solid-phase catalysis

By designing anti-blocking components and ash cleaning components in the catalyst screening equipment, using blow-out to detect flow and reasonable cleaning solutions, the problem of blockage of fixed bed reactors is solved, and the test accuracy and result reliability are improved.

CN222607397UInactive Publication Date: 2025-03-14SHANGHAI ABOTCHEM CO LTD
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Patent Information

Application Number
CN202420856497.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-24
Publication Date
2025-03-14
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the catalyst screening process, the fixed bed reactor is prone to clogging, resulting in inaccurate tests and unreliable results.

Method used

A anti-blocking catalyst screening equipment based on solid phase catalysis was designed to detect the flow by blowing air in the inner wall of the reactor, and a cleaning plan was reasonably formulated based on the detection results to prevent blockage.

Benefits of technology

It effectively avoids the blockage problem caused by long-term use of reaction storage parts, reduces manual operation steps, and realizes convenient anti-blocking treatment of multiple reaction storage parts.

✦ Generated by Eureka AI based on patent content.

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Abstract

The embodiment of the utility model provides anti-blocking catalyst screening equipment based on solid-phase catalysis, and relates to the technical field of catalyst evaluation and screening. The anti-blocking catalyst screening equipment based on solid-phase catalysis comprises a reactor component, a gas distribution component, a gas analysis component and a central processing unit for central control, in order to store the screening equipment, a rack is erected on the outer surface of the reactor component, and a movable bearing assembly is arranged on the left side of the rack; a plurality of reaction storage parts are annularly arranged on the surface of the movable bearing assembly, and a mechanical arm is mounted at the right side end part of the movable bearing assembly. According to the scheme, the problem of blockage caused by long-term use of the reaction storage part can be avoided, and a reasonable blockage clearing method is adopted for the reaction storage part according to the detected blockage degree of the reaction storage part; therefore, manual operation steps can be reduced, and the multiple reaction storage parts can be subjected to convenient anti-blocking treatment.
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Description

Technical Field

[0001] The present application relates to the technical field of catalyst evaluation and screening, and in particular to an anti-clogging catalyst screening device based on solid-phase catalysis. Background Art

[0002] Catalysts play a vital role in the modern chemical industry. They can significantly accelerate the rate of chemical reactions, improve the selectivity of reactions, and reduce the energy required for reactions to a certain extent. In order to evaluate a variety of catalysts and screen their activity, catalyst screening equipment is used.

[0003] Catalyst screening and evaluation equipment is an important tool for studying and testing the performance of various catalysts, including various reactor types such as fixed bed reactors. However, in the actual evaluation and screening process of catalysts, especially when using fixed bed reactors, the problem of reactor blockage is often encountered, which becomes an important factor restricting the accuracy of catalyst performance testing and affecting the reliability of evaluation results.

[0004] The fixed bed reactor is filled with catalyst particles, and the reactants are reacted by passing through the catalyst continuously or intermittently in the bed. In this process, the reasons for the blockage of the catalyst bed are diverse and complex, mainly including the following aspects:

[0005] 1. Catalyst particle breakage and accumulation: During catalyst loading, reaction process or unloading, catalyst particles may be broken by mechanical stress to form fine particles. These particles tend to aggregate inside the bed, thereby blocking the pores between catalysts and affecting the normal passage of materials.

[0006] 2. Carbon deposits or sediment formation: In certain catalytic reactions, especially those involving high-temperature reactions such as cracking of organic matter and dehydrogenation, carbon deposits or inorganic sediments are easily formed on the surface or in the pores of the catalyst. Over time, the accumulated substances can cause the pores of the catalyst bed to narrow or even become blocked.

[0007] 3. Insufficient purity of reactants: The raw materials contain dust, impurities or other solid particles that are not easy to participate in the reaction. These substances may be retained in the catalyst bed during the reaction and cause blockage.

[0008] 4. Improper operating conditions: For example, excessively high temperature may cause the catalyst to deform or melt, or the flow rate may be too low, causing the material to stay in the bed for too long, increasing the probability of carbon deposits and sediment formation. Utility Model Content

[0009] The present application aims to solve at least one of the technical problems existing in the prior art. To this end, the present application proposes a catalyst screening device based on solid-phase catalysis to prevent blockage, which effectively prevents blockage of the catalyst screening device by blowing air to the inner wall pipe of the reactor to detect the flow rate and reasonably formulating a cleaning plan based on the detection results.

[0010] This application is implemented as follows:

[0011] The present application provides an anti-clogging catalyst screening device based on solid-phase catalysis, including a reactor component for catalyst evaluation and screening, a gas distribution component, a gas analysis component and a central processing unit for central control. In order to store the screening equipment, a frame is mounted on the outer surface of the reactor component, a movable supporting component is arranged on the left side of the frame, and a plurality of reaction storage parts are arranged in a ring on the surface of the movable supporting component, a mechanical arm is installed at the right end of the movable supporting component, and a clamping seat is installed in the middle of the left side of the movable supporting component. At the same time, an anti-clogging component and a cleaning component are respectively arranged on the left side of the movable supporting component.

[0012] According to the anti-clogging catalyst screening equipment based on solid-phase catalysis of the embodiment of the present application, a loading plate is installed on the left side of the inner cavity of the frame, and the loading plate includes a sliding support seat and an auxiliary support seat installed at the upper and lower ends of its left side, and a support plate is installed on the left side of the loading plate.

[0013] According to the anti-clogging catalyst screening equipment based on solid-phase catalysis in the embodiment of the present application, the movable supporting assembly includes a turntable for assembling the reaction storage parts, and a mounting groove is provided on the outer side of the turntable surface, a storage groove body is provided on the surface of the turntable and in the inner cavity of the mounting groove, and a slip ring is provided in an annular shape on the outer surface of the turntable.

[0014] According to the anti-clogging catalyst screening equipment based on solid-phase catalysis in the embodiment of the present application, a driving motor 1 is arranged on one side of the bottom of the turntable, and a transmission member is arranged on one side of the driving motor 1, wherein the surface of the transmission member and the output end of the driving motor 1 are both provided with a transmission disc body, the reaction storage member is multiple and inserted into the inner cavity of the mounting groove, and abutment plates are arranged at both ends of the inner cavity of the mounting groove.

[0015] According to the anti-clogging catalyst screening device based on solid-phase catalysis of the embodiment of the present application, a driving carrier is installed at one end of the robotic arm, and a gripper is installed at the output end of the robotic arm.

[0016] According to the anti-blocking catalyst screening equipment based on solid-phase catalysis of the embodiment of the present application, a second driving motor is arranged on the left side of the clamping seat, and an anti-slip pad is clamped on the inner surface of the second driving motor, and the anti-slip pad is made of flexible material.

[0017] According to the anti-blocking catalyst screening equipment based on solid-phase catalysis in an embodiment of the present application, the anti-blocking component includes an air pump for providing power, the output end of the air pump is connected to a main distribution pipe body, and the anti-blocking component also includes a fixed air cylinder and a downwash air cylinder.

[0018] According to the anti-clogging catalyst screening equipment based on solid-phase catalysis in the embodiment of the present application, the surfaces of the fixed gas cylinder and the lower gas cylinder are respectively provided with connecting plate one and connecting plate two, the input end of the fixed gas cylinder is connected with an air guide pipe, and the surface of the lower gas cylinder is connected with a connecting pipe fitting, wherein the other ends of the air guide pipe and the connecting pipe fitting are respectively connected to the surface of the main distribution pipe body.

[0019] According to the anti-clogging catalyst screening equipment based on solid-phase catalysis in the embodiment of the present application, a flow sensor is installed in the middle of the surface of the lower air cylinder, and at the same time, a valve body is installed at the bottom of the surface of the lower air cylinder.

[0020] According to the anti-clogging catalyst screening equipment based on solid-phase catalysis of the embodiment of the present application, the cleaning component includes a collecting tube and an air head, and a plurality of cleaning balls are installed in the collecting tube. A connecting plate three is connected to the outer side of the front end of the inner cavity of the collecting tube, and the connecting plate three is made of a flexible elastic material. At the same time, the air inlet ends of the collecting tube and the air head are respectively connected to air pipe one and air pipe two.

[0021] Beneficial effects of the utility model:

[0022] 1. The driving motor 1 can drive the turntable to rotate, change the position of different reaction storage parts, and use the mechanical arm and gripper to send the reaction storage parts into the clamping seat. The clamping seat and the driving motor 2 cooperate to fix the reaction storage parts inside, and adjust the angle of the reaction storage parts to reduce manual operation.

[0023] 2. When the reaction storage unit is in a vertical state, the air pump starts to work and delivers a certain amount of gas to the fixed gas cylinder. Because the fixed gas cylinder, the reaction storage unit and the lower gas cylinder are interconnected in a vertical state, the gas delivered by the fixed gas cylinder flows through the reaction storage unit and is finally discharged through the lower gas cylinder. The lower gas cylinder can detect the flow rate of the inflowing gas to determine the amount of gas introduced into the reaction storage unit over a period of time and whether there is blockage inside the reaction storage unit, so as to facilitate different clearing treatments according to the blockage situation.

[0024] 3. When the blockage is relatively light, the valve body is used to control the on and off of the lower air cylinder, and then the gas is introduced into the fixed air cylinder and the lower air cylinder at intervals to flush the inside of the reaction storage component with gas, thereby increasing the convenience and efficiency of its cleaning.

[0025] 4. When the blockage is serious, the reaction storage unit is adjusted to a horizontal state, with its two ends in contact with the ends opposite to the collecting tube and the air head. The collecting tube is ventilated to blow the cleaning balls stored inside it into the reaction storage unit. The reaction storage unit is then adjusted to a vertical state, and the fixed air cylinder and the lower air cylinder are used for intermittent ventilation to blow the cleaning balls in the reaction storage unit to float and collide, thereby cleaning the impurities attached to the inner wall of the reaction storage unit.

[0026] Summary: This solution can avoid the problem of blockage caused by long-term use of reaction storage units, and adopt reasonable unblocking methods for reaction storage units according to the degree of blockage of the reaction storage units; this can reduce manual operation steps and can conveniently prevent blockage of multiple reaction storage units. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the embodiments of the present application will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.

[0028] Figure 1 This is a schematic diagram of the overall structure according to an embodiment of the present application;

[0029] Figure 2 is a second schematic diagram of the overall structure according to an embodiment of the present application;

[0030] Figure 3 It is a schematic diagram of a three-dimensional assembly of a loading plate, a movable bearing assembly, a reaction storage member, a driving carrier, a second driving motor, an anti-blocking member and a dust cleaning assembly structure according to an embodiment of the present application;

[0031] Figure 4 It is a schematic diagram of the three-dimensional assembly of the loading plate and the movable bearing assembly structure according to an embodiment of the present application;

[0032] Figure 5 It is a schematic diagram of the three-dimensional assembly of the clamping seat, the anti-blocking component and the dust cleaning component structure according to an embodiment of the present application;

[0033] Figure 6 It is a three-dimensional right-side assembly schematic diagram of a clamping seat, an anti-blocking component and a dust cleaning assembly structure according to an embodiment of the present application;

[0034] Figure 7 It is a three-dimensional schematic diagram of the assembly of the loading plate, the movable bearing assembly, the reaction storage member and the driving carrier structure according to an embodiment of the present application;

[0035] Figure 8It is a three-dimensional exploded schematic diagram of a loading plate, a movable load-bearing assembly and a driving carrier structure according to an embodiment of the present application;

[0036] Fig. 9 is a three-dimensional schematic diagram of a movable bearing assembly and a driving carrier structure according to an embodiment of the present application;

[0037] Fig.10 It is a three-dimensional schematic diagram of a turntable structure according to an embodiment of the present application.

[0038] In the figure:

[0039] 100, reactor component; 110, gas distribution component; 120, gas analysis component; 130, central processing unit; 140, rack;

[0040] 200, loading plate; 201, sliding support seat; 202, auxiliary support seat; 210, support plate;

[0041] 300, movable bearing assembly; 310, turntable; 311, mounting slot; 312, storage slot; 313, slip ring; 320, driving motor 1; 321, transmission member; 322, transmission disc; 330, abutment plate;

[0042] 400, reaction storage parts;

[0043] 500, driving carrier; 510, mechanical arm; 520, gripper;

[0044] 600, driving motor 2; 610, clamping seat; 620, anti-slip pad;

[0045] 700, anti-blocking component; 710, air pump; 711, main distribution pipe body; 720, fixed distribution air cylinder; 721, connecting plate 1; 722, air guide pipe; 730, lower punch air cylinder; 731, connecting plate 2; 732, connecting pipe fitting; 740, valve body; 750, flow sensor;

[0046] 800, dust cleaning assembly; 810, collecting tube; 811, connecting plate three; 812, gas pipe one; 820, air injection head; 821, gas pipe two. DETAILED DESCRIPTION

[0047] The technical solutions in the embodiments of the present application will be described below in conjunction with the drawings in the embodiments of the present application.

[0048] In order to make the purpose, technical solutions and advantages of the implementation methods of this application clearer, the technical solutions in the implementation methods of this application will be clearly and completely described below in conjunction with the drawings in the implementation methods of this application. Obviously, the described implementation methods are part of the implementation methods of this application, not all of the implementation methods. Based on the implementation methods in this application, all other implementation methods obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0049] Example

[0050] like Figure 1-Figure 10 As shown, the anti-clogging catalyst screening device based on solid-phase catalysis according to the embodiment of the present application includes a reactor component 100, a gas distribution component 110, a gas analysis component 120 and a central processing unit 130 for central control for catalyst evaluation and screening. In order to store the screening device, a rack 140 is mounted on the outer surface of the reactor component 100. The rack 140 is used to store and install the reactor component 100, the gas distribution component 110, the gas analysis component 120, the central processing unit 130, the rack 140 and the anti-clogging structure;

[0051] The rack 140 is divided into a plurality of cavities, the middle and right cavities are used to assemble the catalyst evaluation and screening equipment, and the left cavity can be used to assemble the anti-blocking and cleaning structure of the reaction storage unit 400;

[0052] Catalyst screening refers to the process of using multiple catalysts to react with the same target, comparing their catalytic effects, and evaluating the activity of the catalysts to achieve different types of catalyst screening;

[0053] When the reactor component 100, the gas distribution component 110, the gas analysis component 120 and the central processor 130 are used to perform a plurality of catalyst activity screenings, the specific experimental steps for examining and screening the catalyst activity are as follows:

[0054] 1. Catalyst loading: Weigh the required mass of catalyst and put it into the reactor component 100, insert a small amount of high-temperature cotton at both ends of the catalyst to fix the catalyst bed, and place the loaded tubular reactor in a heating furnace;

[0055] 2. Check the tightness of the pipeline: First, introduce N2 to check the airtightness of the reaction device. Open the valve of the N2 cylinder, set the gas flow rate flowing into the device on the mass flow meter, and seal the outlet. When the introduced gas makes the pressure gauge reading reach 0.1MPa, stop ventilation. If the pressure does not drop within 10 minutes, it means that the reaction device is well sealed.

[0056] 3. Gas distribution: Set the given value of each mass flow meter and distribute the gas (use N2 as carrier gas to simulate the flue gas flow required for the experiment). When the gas is evenly mixed and reaches stability for a period of time, the chemical agent adsorbs NO to saturation, which can avoid the reduction of NO caused by the adsorption of the chemical agent;

[0057] 4. Heating reaction: Set the temperature of the heating furnace through program heating, and heat it up. After reaching the reaction temperature, each temperature is stabilized for more than 1 hour before analysis;

[0058] 5. Analysis of NO removal rate: Samples were taken at the air inlet and outlet respectively. After the gas was collected in a 2L aluminum sampling bag, the inlet and outlet NO concentrations were measured using a KM900 handheld flue gas analyzer to analyze the reaction activity of the catalyst for catalytic reduction of NO under different experimental conditions.

[0059] 6. Calculation of NO conversion rate: Based on the NO concentration values ​​before and after the reaction, the NO conversion rate at each reaction temperature is calculated and defined as the denitrification rate. This data is used as an indicator to measure the catalyst activity.

[0060] Denitrification rate = inlet NO concentration - outlet NO concentration / inlet NO concentration;

[0061] A loading plate 200 is installed on the left side of the inner cavity of the frame 140, wherein the driving carrier 500 is mounted on the loading plate 200 to assemble the mechanical arm 510, and the loading plate 200 includes a sliding support seat 201 and an auxiliary support seat 202 installed at the upper and lower ends of the left side thereof, and the outer surface of the turntable 310 is slidably assembled with the inner surface of the sliding support seat 201, so as to fix the movable bearing assembly 300 as a whole, and a support plate 210 is installed on the left side of the loading plate 200, and the support plate 210 is installed on the surface of the frame 140 by bolt fasteners, and is used to assemble the driving motor 2 600, the anti-blocking component 700 and the dust cleaning component 800;

[0062] When the reaction storage unit 400 is inserted into the installation slot 311, its bottom makes sliding contact with the end of the auxiliary support seat 202;

[0063] A movable bearing assembly 300 is arranged on the left side of the frame 140, and a plurality of reaction storage parts 400 are arranged in an annular shape on the surface of the movable bearing assembly 300; the movable bearing assembly 300 includes a turntable 310 for assembling the reaction storage parts 400, and a mounting groove 311 is provided on the outer side of the surface of the turntable 310, and the mounting groove 311 is U-shaped, and a storage groove body 312 is provided on the surface of the turntable 310 and in the inner cavity of the mounting groove 311, and the storage groove body 312 is used to store the abutment plate body 330, and a slip ring 313 is provided in an annular shape on the outer surface of the turntable 310, and the slip ring 313 is adapted to the sliding support seat 201, so that the turntable 310 is slidably arranged on the sliding support seat 201 through the slip ring 313;

[0064] A driving motor 320 is provided on one side of the bottom of the turntable 310, and the driving motor 320 is fastened to the surface of the loading plate 200 by bolts, and a transmission member 321 is provided on one side of the driving motor 320, and the end of the transmission member 321 is fixedly connected to the center of the bottom of the turntable 310, wherein the surface of the transmission member 321 and the output end of the driving motor 320 are both sleeved with a transmission disc body 322, and the two transmission disc bodies 322 are preferably pulleys, and the two pulleys are connected by belt transmission, so that when the driving motor 320 rotates The transmission disc 322 drives the transmission member 321 to rotate the dial 310. The reaction storage member 400 is a plurality of and is inserted into the inner cavity of the installation slot 311. Both ends of the inner cavity of the installation slot 311 are provided with abutment plates 330. The abutment plates 330 are composed of abutment plates and a spring. The spring is installed in the inner cavity of the storage slot 312 to fix the abutment plates 330 as a whole. When the reaction storage member 400 is inserted into the installation slot 311, the abutment plates 330 abut against it, thereby increasing the stability of the reaction storage member 400 in the installation slot 311.

[0065] A mechanical arm 510 is installed at the right end of the mobile carrying assembly 300, and the driving carrier 500 is used to distribute the reaction storage components 400 stored on the mobile carrying assembly 300; a driving carrier 500 is installed at one end of the mechanical arm 510, and a gripper 520 is installed at the output end of the mechanical arm 510. The mechanical arm 510 is installed on the surface of the loading plate 200, so that the reaction storage components 400 in the installation groove 311 can be deployed through the cooperation of the mechanical arm 510 and the gripper 520, so that the reaction storage components 400 can enter the anti-slip pad 620;

[0066] The robot arm 510 and the gripper 520 are mechatronic devices that simulate the motion functions of human hands and arms to grasp, move objects, operate tools, or perform various designated physical tasks according to predetermined programs or information fed back by sensors.

[0067] The robotic arm 510 is composed of a series of interconnected joints and arm segments, each of which can rotate or move independently, thus giving the robotic arm 510 multiple degrees of freedom, enabling it to accurately locate and manipulate objects in three-dimensional space;

[0068] The control system of the robot arm 510 is responsible for receiving instructions, planning paths, calculating joint angles, and driving each joint through servo motors to achieve a predetermined motion trajectory;

[0069] The final drive carrier 500, the mechanical arm 510 and the gripper 520 are existing mechanical devices, and this solution will not describe them in detail;

[0070] A clamping seat 610 is installed in the middle of the left side of the mobile bearing assembly 300, which is used to clamp and fix the reaction storage unit 400 transferred by the driving carrier 500; a second driving motor 600 is arranged on the left side of the clamping seat 610, and the second driving motor 600 is installed on the surface of the support plate 210, and an anti-skid pad 620 is clamped on the inner surface of the second driving motor 600, and the anti-skid pad 620 is made of a flexible material, such as rubber and sponge. When the reaction storage unit 400 enters the clamping seat 610, the anti-skid pad 620 is flexible and can be squeezed and compressed to stably place it in the clamping seat 610;

[0071] At the same time, an anti-blocking component 700 and a dust cleaning component 800 are respectively arranged on the left side of the mobile bearing component 300, and the anti-blocking component 700 and the dust cleaning component 800 are used together to reasonably and effectively clean the dust accumulated inside the reaction storage component 400 according to the gas flow rate of the reaction storage component 400;

[0072] The anti-blocking component 700 includes an air pump 710 for providing power. The output end of the air pump 710 is connected to a main distribution pipe body 711 for delivering the gas generated by the air pump 710. The anti-blocking component 700 also includes a fixed gas cylinder 720 and a lower gas cylinder 730. The fixed gas cylinder 720 and the lower gas cylinder 730 are symmetrically arranged with the clamping seat 610 as a base point, and the distance between the opposite sides of the fixed gas cylinder 720 and the lower gas cylinder 730 is greater than the length of the reaction storage member 400. In this way, when the reaction storage member 400 is inserted into the clamping seat 610, its upper end contacts the bottom of the fixed gas cylinder 720, and the lower end of the reaction storage member 400 contacts the bottom of the lower gas cylinder 730, so as to facilitate subsequent gas delivery.

[0073] As a further optimization of this solution, a gas flow monitoring component is installed at the output end of the fixed gas cylinder 720, which can detect the gas flow sent into the fixed gas cylinder 720 and control the ventilation flow of the fixed gas cylinder 720;

[0074] The surfaces of the fixed gas cylinder 720 and the lower gas cylinder 730 are respectively sleeved with a connecting plate 1 721 and a connecting plate 2 731, and the connecting plate 1 721 and the connecting plate 2 731 are respectively connected to the surface of the support plate 210, the input end of the fixed gas cylinder 720 is connected with an air guide pipe 722, and the surface of the lower gas cylinder 730 is connected with a connecting pipe 732, wherein the other ends of the air guide pipe 722 and the connecting pipe 732 are respectively connected to the surface of the main distribution pipe body 711, so that the gas sucked by the air pump 710 can be diverted into the air guide pipe 722 and the connecting pipe 732 through the main distribution pipe body 711, and respectively sent into the fixed gas cylinder 720 and the lower gas cylinder 730;

[0075] A flow sensor 750 is installed in the middle of the surface of the lower air cylinder 730, and a valve body 740 is installed at the bottom of the surface of the lower air cylinder 730;

[0076] The dust cleaning assembly 800 includes a collection tube 810 and an air head 820, and a plurality of cleaning balls are installed in the collection tube 810. The collection tube 810 is used to store the cleaning balls. The air head 820 is connected to the air pump 710 to provide power to the cleaning balls. The front end of the inner cavity of the collection tube 810 is connected to a connecting plate 3 811. The connecting plate 3 811 is made of a flexible elastic material, can bend under pressure, and reset when there is no pressure. At the same time, the air inlet ends of the collection tube 810 and the air head 820 are respectively connected to an air delivery pipe 1 812 and an air delivery pipe 2 821, wherein the other ends of the air delivery pipe 1 812 and the air delivery pipe 2 821 are respectively connected to the surfaces of the main distribution pipe body 711 and the connecting pipe 732;

[0077] In order to open and close each pipeline, the main pipe body 711, the air guide pipe 722, the connecting pipe 732, the air delivery pipe 1 812 and the air delivery pipe 2 821 are all equipped with electromagnetic valve bodies on the surface to control the opening and closing of their inner cavities;

[0078] Finally, when the reaction storage part 400 changes from a vertical state to a horizontal state, its two ends are in contact with the ends opposite to the collecting tube 810 and the air head 820, and the collecting tube 810 is ventilated, so that the cleaning balls stored inside it can be blown into the reaction storage part 400, and the cleaning balls are sent into the reaction storage part 400. Then, the reaction storage part 400 is adjusted to a vertical state, and the fixed air cylinder 720 and the lower air cylinder 730 are used for intermittent ventilation, so as to blow the cleaning balls in the reaction storage part 400 to float, and clean the impurities attached to the inner wall of the reaction storage part 400, so as to avoid blockage of the reaction storage part 400 due to long-term use.

[0079] Specifically, the working principle of the anti-blocking catalyst screening equipment based on solid-phase catalysis is:

[0080] When cleaning the reaction storage parts 400, the driving motor 1 320 can drive the turntable 310 to rotate, change the positions of different reaction storage parts 400, and use the mechanical arm 510 and the gripper 520 to send the reaction storage parts 400 into the clamping seat 610. The clamping seat 610 cooperates with the driving motor 2 600 to fix the reaction storage parts 400 therein and adjust the angles of the reaction storage parts 400.

[0081] When the reaction storage part 400 is in a vertical state, the air pump 710 starts to work and quantitatively delivers gas to the fixed gas cylinder 720. Since the fixed gas cylinder 720, the reaction storage part 400 and the lower gas cylinder 730 are in a vertical state and are interconnected, the gas delivered by the fixed gas cylinder 720 flows through the reaction storage part 400 and is finally discharged through the lower gas cylinder 730. The lower gas cylinder 730 can detect the flow rate of the inflowing gas to determine the amount of gas introduced into the reaction storage part 400 at one end of the time and determine whether there is a blockage inside the reaction storage part 400. If there is a blockage, the following treatment is performed;

[0082] When the blockage is light, the valve body 740 is used to control the opening and closing of the lower gas cylinder 730, and then the gas is mixed into the fixed gas cylinder 720 and the lower gas cylinder 730 at intervals to flush the interior of the reaction storage unit 400 with gas;

[0083] When the blockage is serious, the reaction storage unit 400 is adjusted to a horizontal state, with its two ends in contact with the ends opposite to the collecting tube 810 and the air head 820. The collecting tube 810 is ventilated to blow the cleaning balls stored inside it into the reaction storage unit 400, and then the reaction storage unit 400 is adjusted to a vertical state, and the fixed air cylinder 720 and the lower air cylinder 730 are used for intermittent ventilation to blow the cleaning balls in the reaction storage unit 400 to float and collide, thereby cleaning the impurities attached to the inner wall of the reaction storage unit 400 to avoid blockage of the reaction storage unit 400 due to long-term use. In this way, a reasonable clearing method is used to prevent blockage of the reaction storage unit 400 at different degrees of blockage; thereby reducing manual operation steps and conveniently preventing blockage of multiple reaction storage units 400.

[0084] The electronic components and models used in the present invention can be determined according to actual needs.

[0085] The above description is only an embodiment of the present application and is not intended to limit the scope of protection of the present application. For those skilled in the art, the present application may have various changes and variations. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present application should be included in the scope of protection of the present application. It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings.

[0086] The above is only a specific implementation of the present application, but the protection scope of the present application is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present application, which should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.

Claims

1. A blockage-proof catalyst screening device based on solid-phase catalysis, comprising a reactor component (100) for catalyst evaluation and screening, a gas distribution component (110), a gas analysis component (120) and a central processing unit (130) for central control, wherein a frame (140) is provided on the outer surface of the reactor component (100) for storing the screening device, characterized in that: A movable supporting assembly (300) is arranged on the left side of the frame (140), and a plurality of reaction storage parts (400) are arranged in a ring shape on the surface of the movable supporting assembly (300), and a mechanical arm (510) is installed at the right end of the movable supporting assembly (300), and a clamping seat (610) is installed in the middle of the left side of the movable supporting assembly (300). At the same time, an anti-blocking component (700) and a dust cleaning component (800) are respectively arranged on the left side of the movable supporting assembly (300).

2. The anti-clogging catalyst screening device based on solid phase catalysis according to claim 1 is characterized in that: A loading plate body (200) is installed on the left side of the inner cavity of the frame (140), and the loading plate body (200) includes a sliding support seat (201) and an auxiliary support seat (202) installed at the upper and lower ends of the left side thereof, and a support plate (210) is installed on the left side of the loading plate body (200).

3. The anti-blocking catalyst screening device based on solid phase catalysis according to claim 1, characterized in that: The movable bearing assembly (300) comprises a turntable (310) for assembling a reaction storage unit (400), and a mounting groove (311) is provided on the outer side of the surface of the turntable (310), a storage groove body (312) is provided on the surface of the turntable (310) and in the inner cavity of the mounting groove (311), and a slip ring (313) is provided in an annular shape on the outer surface of the turntable (310).

4. The anti-clogging catalyst screening device based on solid phase catalysis according to claim 3 is characterized in that: A driving motor 1 (320) is disposed on one side of the bottom of the turntable (310), and a transmission member (321) is disposed on one side of the driving motor 1 (320), wherein a transmission disc body (322) is sleeved on the surface of the transmission member (321) and the output end of the driving motor 1 (320), and the reaction storage member (400) is a plurality of members inserted into the inner cavity of the installation groove (311), and abutment plates (330) are disposed at both ends of the inner cavity of the installation groove (311).

5. The anti-clogging catalyst screening device based on solid phase catalysis according to claim 1, characterized in that: A driving carrier (500) is installed at one end of the mechanical arm (510), and a gripper (520) is installed at the output end of the mechanical arm (510).

6. The anti-clogging catalyst screening device based on solid phase catalysis according to claim 1, characterized in that: A second driving motor (600) is disposed on the left side of the clamping seat (610), and an anti-skid pad (620) is clamped on the inner surface of the second driving motor (600), and the anti-skid pad (620) is made of a flexible material.

7. The anti-clogging catalyst screening device based on solid phase catalysis according to claim 1, characterized in that: The anti-blocking component (700) comprises an air pump (710) for providing power, the output end of the air pump (710) is connected to a main distribution pipe body (711), and the anti-blocking component (700) further comprises a fixed distribution air cylinder (720) and a lower flushing air cylinder (730).

8. The anti-clogging catalyst screening device based on solid phase catalysis according to claim 7, characterized in that: The surfaces of the fixed gas cylinder (720) and the lower gas cylinder (730) are respectively sleeved with a connecting plate 1 (721) and a connecting plate 2 (731); the input end of the fixed gas cylinder (720) is connected to an air guide pipe (722); the surface of the lower gas cylinder (730) is connected to a connecting pipe piece (732); wherein the other ends of the air guide pipe (722) and the connecting pipe piece (732) are respectively connected to the surface of the main distribution pipe body (711).

9. The anti-clogging catalyst screening device based on solid phase catalysis according to claim 8, characterized in that: A flow sensor (750) is installed in the middle of the surface of the lower air cylinder (730), and a valve body (740) is installed at the bottom of the surface of the lower air cylinder (730).

10. The anti-clogging catalyst screening device based on solid phase catalysis according to claim 1, characterized in that: The dust cleaning component (800) comprises a collecting tube (810) and an air head (820), and a plurality of cleaning balls are installed in the collecting tube (810). A connecting plate three (811) is connected to the outer side of the front end of the inner cavity of the collecting tube (810), and the connecting plate three (811) is made of a flexible elastic material. At the same time, the air inlet ends of the collecting tube (810) and the air head (820) are respectively connected to an air supply pipe one (812) and an air supply pipe two (821).

Citation Information

Cited By

  • Anti-blocking catalyst screening equipment based on solid-phase catalysis

    CN118162416A

  • A solid-phase catalysis-based anti-blocking catalyst screening device

    CN118162416B