Anti-polarization mechanism for continuous casting vibration device
By installing parallel-set leaf springs between the vibration tables of the continuous casting machine to form a flexible parallel four-link structure, the problem of polarization of the vibration table is solved, and the effect of reducing the polarization amount and improving the quality of the casting billet is achieved.
Patent Information
- Application Number
- CN202421324687.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-06-11
AI Technical Summary
The vibration tables in existing continuous casting machines are prone to polarization, resulting in quality problems of the casting billet and production accidents.
An anti-polarization mechanism is designed, including mounting a first and a second leaf spring arranged in parallel between the vibration base and the vibration table. These leaf springs are fixed to the vibration table and the vibration base through a support to form a flexible parallel four-link structure.
Through this anti-polarization mechanism, the vibrating table is kept in a horizontal state due to the constraints of the leaf spring, effectively reducing the polarization amount and reducing the influence of polarization on the mass of the casting billet.
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Figure CN222607951U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of continuous casting production, in particular to an anti-polarization mechanism for a continuous casting vibration device. Background Art
[0002] Continuous casting production is an advanced steel production technology. Its basic principle is to pour liquid steel into a continuous casting machine with cooling water. Under the condition of automatic control, the cooling water is continuously circulated to make the molten steel gradually solidify and form billets, and finally the required steel is obtained. Continuous casting technology is widely used in many steel industries such as pipe making, wire, plate, strip steel and alloy steel. It can produce seamless steel pipes, welded steel pipes, hot-rolled wire, plate, cold-rolled strip steel, hot-rolled strip steel, galvanized strip steel and high-strength alloy steel and other products.
[0003] In the production process of the continuous casting machine of the prior art, the vibration table currently used will have different degrees of polarization, which will cause various product quality problems such as transverse cracks and corner cracks in the ingot, and even production accidents such as steel leakage.
[0004] Therefore, how to provide an anti-polarization mechanism for a continuous casting vibration device that can overcome the technical problems in the prior art, relatively reduce the amount of polarization, reduce the influence of bearing wear and drive component control errors on the polarization amount of the vibration table, and achieve the effect of reducing or even eliminating the polarization of the vibration table has become a technical problem that needs to be urgently solved by technical personnel in this field. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides an anti-polarization mechanism for a continuous casting vibration device, which can overcome the technical problems in the above-mentioned prior art, relatively reduce the polarization amount, and reduce the influence of bearing wear and drive component control error on the polarization amount of the vibration table.
[0006] The technical solution provided by the utility model is as follows:
[0007] The utility model provides an anti-polarization mechanism for a continuous casting vibration device, comprising: a vibration base; a vibration table; a first leaf spring located between the vibration base and the vibration table; one end of the first leaf spring is fixed to the vibration table, and the other end is fixed to the vibration base; a second leaf spring located between the vibration base and the vibration table; one end of the second leaf spring is fixed to the vibration table, and the other end is fixed to the vibration base; the first leaf spring and the second leaf spring are installed in parallel.
[0008] Furthermore, in a preferred embodiment of the utility model, one end of the first leaf spring is fixed to the vibration table, and the other end is fixed to the vibration base. Specifically: a first leaf spring lower support is provided on the vibration base; a first leaf spring upper support is provided at the lower part of the vibration table; one end of the first leaf spring is connected to the first leaf spring upper support, and the other end is connected to the first leaf spring lower support.
[0009] Furthermore, in a preferred embodiment of the utility model, one end of the second leaf spring is fixed to the vibration table, and the other end is fixed to the vibration base. Specifically: a second leaf spring lower support is provided on the vibration base; a second leaf spring upper support is provided at the lower part of the vibration table; one end of the second leaf spring is connected to the second leaf spring upper support, and the other end is connected to the second leaf spring lower support.
[0010] Furthermore, in a preferred embodiment of the present invention, one end of the first leaf spring is connected to the first leaf spring lower support via a bolt and a pin, and the other end is connected to the first leaf spring upper support via a bolt and a pin.
[0011] Furthermore, in a preferred embodiment of the present invention, one end of the second leaf spring is connected to the second leaf spring lower support via a bolt and a pin, and the other end is connected to the second leaf spring upper support via a bolt and a pin.
[0012] Furthermore, in a preferred embodiment of the utility model, it also includes: the processing surfaces for installing the leaf spring on the first leaf spring upper support and the second leaf spring upper support are parallel, and the processing surface sizes are the same; the processing surfaces for installing the leaf spring on the first leaf spring lower support and the second leaf spring lower support are parallel, and the processing surface sizes are the same.
[0013] Furthermore, in a preferred embodiment of the present invention, the first leaf spring and the second leaf spring have the same size specifications.
[0014] Furthermore, in a preferred embodiment of the present invention, the distances between the pin holes at both ends of the first leaf spring and the second leaf spring are the same. The distance between the processing surfaces of the first leaf spring upper support and the second leaf spring upper support for mounting the leaf spring is equal to the distance between the processing surfaces of the first leaf spring lower support and the second leaf spring lower support for mounting the leaf spring.
[0015] Furthermore, in a preferred embodiment of the present invention, the first leaf spring and the second leaf spring are made of the same material, which is any one of 60Si2Mn, 55CrSi, and 50CrVA.
[0016] Furthermore, in a preferred embodiment of the present invention, it further comprises: a leaf spring adjustment bolt assembly for adjusting the preload force of the first leaf spring and the second leaf spring.
[0017] The utility model provides an anti-polarization mechanism for a continuous casting vibration device, compared with the prior art, comprising: a vibration base; a vibration table; a first leaf spring located between the vibration base and the vibration table; one end of the first leaf spring is fixed to the vibration table, and the other end is fixed to the vibration base; a second leaf spring located between the vibration base and the vibration table; one end of the second leaf spring is fixed to the vibration table, and the other end is fixed to the vibration base; the first leaf spring and the second leaf spring are installed in parallel. Compared with the prior art, the anti-polarization mechanism for a continuous casting vibration device provided by the utility model is that the above-mentioned installation method of the first leaf spring and the second leaf spring forms a flexible parallel four-bar linkage structure. When the vibration device vibrates, since the first leaf spring and the second leaf spring are fixed to the vibration base, and the first leaf spring and the second leaf spring are also fixed to the vibration table, the vibration table is restricted by the first leaf spring and the second leaf spring to maintain a horizontal state, thereby overcoming the polarization problem and realizing the function of preventing the vibration table from polarizing. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0019] Figure 1 A schematic diagram of an anti-polarization mechanism for a continuous casting vibration device provided in an embodiment of the utility model. DETAILED DESCRIPTION
[0020] In order to enable those skilled in the art to better understand the technical solutions in the utility model, the technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the utility model.
[0021] It should be noted that when an element is referred to as being "fixed on" or "set on" another element, it can be directly on the other element or indirectly set on the other element; when an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
[0022] It should be understood that the terms "length", "width", "up", "down", "front", "back", "first", "second", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0023] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "multiple" and "several" is two or more, unless otherwise clearly and specifically defined.
[0024] It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification so that people familiar with this technology can understand and read them. They are not used to limit the conditions under which the present utility model can be implemented, so they have no substantive technical significance. Any structural modification, change in proportional relationship or adjustment of size should still fall within the scope of the technical contents disclosed in the present utility model without affecting the effects and purposes that can be achieved by the present utility model.
[0025] like Figure 1 As shown, the anti-polarization mechanism for the continuous casting vibration device provided by the embodiment of the utility model includes: a vibration base 2; a vibration table 1; a first leaf spring 4 located between the vibration base 2 and the vibration table 1; one end of the first leaf spring 4 is fixed to the vibration table 1, and the other end is fixed to the vibration base 2; a second leaf spring 6 is located between the vibration base 2 and the vibration table 1; one end of the second leaf spring 6 is fixed to the vibration table 1, and the other end is fixed to the vibration base 2; the first leaf spring 4 and the second leaf spring 6 are installed in parallel.
[0026] The utility model provides an anti-polarization mechanism for a continuous casting vibration device, compared with the prior art, comprising: a vibration base 2; a vibration table 1; a first leaf spring 4 located between the vibration base 2 and the vibration table 1; one end of the first leaf spring 4 is fixed to the vibration table 1, and the other end is fixed to the vibration base 2; a second leaf spring 6 located between the vibration base 2 and the vibration table 1; one end of the second leaf spring 6 is fixed to the vibration table 1, and the other end is fixed to the vibration base 2; the first leaf spring 4 and the second leaf spring 6 are installed in parallel. Compared with the prior art, the anti-polarization mechanism for a continuous casting vibration device provided by the utility model is that the above-mentioned installation method of the first leaf spring 4 and the second leaf spring 6 forms a flexible parallel four-bar linkage structure. When the vibration device vibrates, since the first leaf spring and the second leaf spring are fixed to the vibration base, and the first leaf spring and the second leaf spring are also fixed to the vibration table, the vibration table is restricted by the first leaf spring 4 and the second leaf spring 6 to maintain a horizontal state, thereby overcoming the polarization problem and realizing the function of preventing the vibration table from polarizing.
[0027] The technical solution of the utility model is described in detail below in conjunction with specific embodiments:
[0028] Specifically, in a specific embodiment of the present utility model, one end of the first leaf spring 4 is fixed to the vibration table 1, and the other end is fixed to the vibration base 2. Specifically: a first leaf spring lower support 7 is provided on the vibration base 2; a first leaf spring upper support 3 is provided at the lower part of the vibration table 1; one end of the first leaf spring 4 is connected to the first leaf spring upper support 3, and the other end is connected to the first leaf spring lower support 7.
[0029] Specifically, in the specific embodiment of the present utility model, one end of the second leaf spring 6 is fixed on the vibration table 1, and the other end is fixed to the vibration base 2. Specifically: a second leaf spring lower support 8 is provided on the vibration base 2; a second leaf spring upper support 5 is provided at the lower part of the vibration table 1; one end of the second leaf spring 6 is connected to the second leaf spring upper support 5, and the other end is connected to the second leaf spring lower support 8.
[0030] Specifically, in a specific embodiment of the present utility model, one end of the first leaf spring 4 is connected to the first leaf spring lower support 7 through bolts and a pin, and the other end is connected to the first leaf spring upper support 3 through bolts and a pin.
[0031] Specifically, in a specific embodiment of the present utility model, one end of the second leaf spring 6 is connected to the second leaf spring lower support 8 through bolts and a pin, and the other end is connected to the second leaf spring upper support 5 through bolts and a pin.
[0032] Specifically, in a specific embodiment of the present utility model, it also includes: the processing surfaces for installing the leaf springs on the first leaf spring upper support 3 and the second leaf spring upper support 5 are parallel, and the processing surface sizes are the same; the processing surfaces for installing the leaf springs on the first leaf spring lower support 7 and the second leaf spring lower support 8 are parallel, and the processing surface sizes are the same.
[0033] Specifically, in the specific embodiment of the utility model, the first leaf spring 4 and the second leaf spring 6 have the same size specifications. Among them, the cross-section of the first leaf spring 4 and the second leaf spring 6 can be a trapezoidal cross-section shape, so that when the leaf spring is subjected to pressure, the stress can be better dispersed and the bearing capacity of the leaf spring can be improved. More specifically, the cross-section of the first leaf spring 4 and the second leaf spring 6 is an isosceles trapezoid, so that the elastic coefficients in the vertical and horizontal directions are relatively close, so that the force performance of the leaf spring in different directions is more balanced.
[0034] Specifically, in the specific embodiment of the utility model, the distances between the pin holes at both ends of the first leaf spring 4 and the second leaf spring 6 are the same. The distance between the processing surfaces of the first leaf spring upper support 3 and the second leaf spring upper support 5 for mounting the leaf springs is equal to the distance between the processing surfaces of the first leaf spring lower support 7 and the second leaf spring lower support 8 for mounting the leaf springs.
[0035] Specifically, in a specific embodiment of the present invention, the first leaf spring 4 and the second leaf spring 6 are made of the same material, which is any one of 60SI2MN, 55CRSI, and 50CRVA.
[0036] Specifically, in a specific embodiment of the utility model, it further includes: a leaf spring adjustment bolt assembly 9 for adjusting the preload force of the first leaf spring 4 and the second leaf spring 6. In the embodiment of the utility model, by tightening or loosening the adjustment nut of the adjustment bolt assembly 9, the compression force or tension force on the first leaf spring 4 and the second leaf spring 6 can be changed, thereby adjusting the stiffness and vibration reduction effect thereof, and controlling the preload force of the leaf spring to meet different application requirements.
[0037] To be more specific, continuous casting production is an advanced steel production technology. Its basic principle is to pour liquid steel into a continuous casting machine with cooling water. Under the condition of automated control, the cooling water is continuously circulated to make the molten steel gradually solidify and form billets, and finally the required steel is obtained. Continuous casting technology is widely used in many steel industries such as pipe making, wire, plate, strip steel and alloy steel. It can produce seamless steel pipes, welded steel pipes, hot-rolled wire, plate, cold-rolled strip steel, hot-rolled strip steel, galvanized strip steel, high-strength alloy steel and other products.
[0038] In the production process of the continuous casting machine in the prior art, the vibration tables currently used will have different degrees of polarization. Polarization can cause various product quality problems such as transverse cracks and angular cracks in the ingot, and even production accidents such as steel leakage. Polarization problem of vibration device The vibration devices currently used do not have a special anti-polarization mechanism. The single-cylinder driven or double-cylinder four-link vibration table controls the polarization amount by controlling the length of the connecting rod and the bearing clearance on both sides of the vibration. After the vibration device has been used for a period of time, the bearing clearance becomes larger and the polarization amount is bound to increase. The four-cylinder or multi-cylinder vibration device relies on the vibration accuracy of the electric cylinder or hydraulic cylinder to control the polarization. Therefore, the polarization amount of the vibration device depends on the manufacturing and control accuracy of the electric cylinder or electro-hydraulic cylinder. When one of the four cylinders or multiple cylinders fails or has a control error, polarization is also inevitable.
[0039] The anti-polarization mechanism for the continuous casting vibration device involved in the utility model can be installed on the inner arc side or the outer arc side of a single-cylinder, double-cylinder or multi-cylinder vibration table, or installed on the inner arc side and the outer arc side at the same time. The device can greatly reduce the polarization amount, so that the polarization amount of the vibration table is reduced by the influence of bearing wear and drive component control error.
[0040] The utility model relates to an anti-polarization mechanism for a continuous casting vibration device, which comprises: a vibration table 1, a vibration base 2, a first leaf spring upper support 3, a first leaf spring 4, a second leaf spring upper support 5, a second leaf spring 6, a first leaf spring lower support 7, a second leaf spring lower support 8, and a leaf spring adjustment bolt assembly 9. The first leaf spring lower support 7 and the second leaf spring lower support 8 are installed on the vibration base 2; the first leaf spring upper support 3 and the second leaf spring upper support 5 are installed under the vibration table 1. One end of the first leaf spring 4 is connected to the first leaf spring lower support 7 by bolts and a pin, and the other end is connected to the first leaf spring upper support 3 by bolts and a pin. Similarly, one end of the second leaf spring 6 is connected to the second leaf spring lower support 8 by bolts and a pin, and the other end is connected to the second leaf spring upper support 5 by bolts and a pin.
[0041] Among them, the first leaf spring 4 and the second leaf spring 6 are the same leaf springs, with the same size, the same material, and the same distance between the pin holes at both ends. The processing surfaces of the first leaf spring upper support 3 and the second leaf spring upper support 5 for installing the leaf springs are parallel and have the same processing surface size; the processing surfaces of the first leaf spring lower support 7 and the second leaf spring lower support 8 for installing the leaf springs are parallel and have the same processing surface size. In addition, the distance between the processing surfaces of the first leaf spring upper support 3 and the second leaf spring upper support 5 for installing the leaf springs is equal to the distance between the processing surfaces of the first leaf spring lower support 7 and the second leaf spring lower support 8 for installing the leaf springs. During installation, ensure that the first leaf spring 4 and the second leaf spring 6 remain parallel, so that the first leaf spring 4 and the second leaf spring 6 form a flexible parallel four-link. When the vibration device vibrates, since the first leaf spring lower support 7 and the second leaf spring lower support 8 are fixed on the vibration base 2, and the first leaf spring upper support 3 and the second leaf spring upper support 5 are fixed on the vibration table 1, the vibration table is constrained by the first leaf spring 4 and the second leaf spring 6 to maintain horizontality, thereby realizing the function of preventing the vibration table from polarizing. That is, in the embodiment of the utility model, two groups of leaf springs of the same length and material are installed on the inner arc or outer arc side of the vibration table to form a flexible parallel four-bar linkage. The two groups of leaf springs are installed in parallel, one end of the leaf spring is fixed on the vibration base, and the other end is fixed on the vibration table surface. It can be installed on the inner arc side or outer arc side of a single-cylinder, double-cylinder or multi-cylinder vibration table, or on the inner arc side and the outer arc side at the same time. In summary, the anti-polarization mechanism for the continuous casting vibration device involved in the embodiment of the utility model can greatly reduce the polarization amount compared with the prior art, so that the polarization amount of the vibration table is reduced by the influence of bearing wear and drive component control error, thereby realizing the technical function of preventing the polarization of the vibration table surface, and having significant technical effects.
[0042] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. An anti-polarization mechanism for a continuous casting vibration device, characterized in that: include: Vibrating base (2); Vibration table (1); A first leaf spring (4) is located between the vibration base (2) and the vibration table (1); one end of the first leaf spring (4) is fixed to the vibration table (1), and the other end is fixed to the vibration base (2); a second leaf spring (6) located between the vibration base (2) and the vibration table (1); one end of the second leaf spring (6) is fixed to the vibration table (1), and the other end is fixed to the vibration base (2); The first leaf spring (4) and the second leaf spring (6) are installed in parallel.
2. The anti-polarization mechanism for a continuous casting vibration device according to claim 1, characterized in that: One end of the first leaf spring (4) is fixed to the vibration table (1), and the other end is fixed to the vibration base (2). Specifically, a first leaf spring lower support (7) is provided on the vibration base (2); a first leaf spring upper support (3) is provided at the lower part of the vibration table (1); one end of the first leaf spring (4) is connected to the first leaf spring upper support (3), and the other end is connected to the first leaf spring lower support (7).
3. The anti-polarization mechanism for a continuous casting vibration device according to claim 2, characterized in that: One end of the second leaf spring (6) is fixed to the vibration table (1), and the other end is fixed to the vibration base (2). Specifically, a second leaf spring lower support (8) is provided on the vibration base (2); a second leaf spring upper support (5) is provided at the lower part of the vibration table (1); one end of the second leaf spring (6) is connected to the second leaf spring upper support (5), and the other end is connected to the second leaf spring lower support (8).
4. The anti-polarization mechanism for a continuous casting vibration device according to claim 3, characterized in that: One end of the first leaf spring (4) is connected to the first leaf spring lower support (7) through a bolt and a pin, and the other end is connected to the first leaf spring upper support (3) through a bolt and a pin.
5. The anti-polarization mechanism for a continuous casting vibration device according to claim 4, characterized in that: One end of the second leaf spring (6) is connected to the second leaf spring lower support (8) through a bolt and a pin, and the other end is connected to the second leaf spring upper support (5) through a bolt and a pin.
6. The anti-polarization mechanism for a continuous casting vibration device according to claim 5, characterized in that: The first leaf spring upper support (3) and the second leaf spring upper support (5) both have a processing surface for mounting the leaf spring, the two processing surfaces for mounting the leaf spring are parallel to each other, and the dimensions of the processing surfaces are the same; The first leaf spring lower support (7) and the second leaf spring lower support (8) both have a processing surface for installing a leaf spring, the two processing surfaces for the leaf springs are parallel to each other, and the sizes of the processing surfaces are the same.
7. The anti-polarization mechanism for a continuous casting vibration device according to claim 6, characterized in that: The first leaf spring (4) and the second leaf spring (6) have the same size specifications.
8. The anti-polarization mechanism for a continuous casting vibration device according to claim 7, characterized in that: The distances between the pin holes at both ends of the first leaf spring (4) and the second leaf spring (6) are the same; the distance between the processing surfaces of the first leaf spring upper support (3) and the second leaf spring upper support (5) for mounting the leaf springs is equal to the distance between the processing surfaces of the first leaf spring lower support (7) and the second leaf spring lower support (8) for mounting the leaf springs.
9. The anti-polarization mechanism for a continuous casting vibration device according to claim 1, characterized in that: The first leaf spring (4) and the second leaf spring (6) are made of the same material, which is any one of 60Si2Mn, 55CrSi and 50CrVA.
10. The anti-polarization mechanism for a continuous casting vibration device according to any one of claims 1 to 9, characterized in that: Also includes: A leaf spring adjustment bolt assembly (9) is used to adjust the preload force of the first leaf spring (4) and the second leaf spring (6).