Sectional material cutting equipment

By adopting an integrated welding molded box structure and setting up an extension platform and rotating roller on the second cutting mechanism of the profile cutting equipment, the problems caused by loose box structure of the existing equipment and friction and suspension during the profile cutting process are solved, and equipment stability and profile quality are improved.

CN222608209UActive Publication Date: 2025-03-14FOSHAN HUASHENG MACHINERY EQUIPMENT CO LTD

Patent Information

Application Number
CN202421314762.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-03-14
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

The box structure of existing profile cutting equipment is too loose and has insufficient stability. The profile is prone to scratching and bending deformation due to friction and suspended state during the cutting process.

Method used

The box structure formed by integrated welding is adopted to replace the existing splicing structure to improve the stability of the equipment; an extension platform and a rotating roller are provided on the second cutting mechanism to prevent friction between the profile and the cutting mechanism; and a supporting frame and the extension platform support profile to prevent bending and deformation.

Benefits of technology

It improves the stability of the cutting equipment, prevents scratching of the surface of the profile, and effectively prevents the profile from bending and deforming, improving the cutting quality of the profile.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222608209U_ABST
    Figure CN222608209U_ABST
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Abstract

The utility model relates to the technical field of cutting equipment, in particular to sectional material cutting equipment, a first cutting mechanism is fixedly installed at one end of a base, a sliding rail is arranged at the other end of the base, and a second cutting mechanism and a supporting frame are both arranged on the sliding rail in a sliding mode. An extending platform is arranged at the end, away from the first cutting mechanism, of the second cutting mechanism, a plurality of rotating rollers are rotationally arranged on the extending platform, the first cutting mechanism and the second cutting mechanism each comprise a box body integrally welded and formed, an existing splicing type structure is replaced, and the box body structure is prevented from loosening; the stability of the first cutting mechanism and the second cutting mechanism is improved, meanwhile, an extension platform is arranged on the second cutting mechanism, a rotating roller on the extension platform is used for making contact with the profile, surface scratching caused by mutual friction between the profile and the second cutting mechanism is prevented, meanwhile, a supporting frame is further arranged, the profile is supported by the supporting frame and the extension platform, and therefore the profile cutting efficiency is improved. And bending deformation of the profile is prevented.
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Description

Technical Field

[0001] The utility model relates to the technical field of cutting equipment, in particular to a profile cutting equipment. Background Art

[0002] During the production of doors and windows, aluminum profiles need to be cut at 45-degree angles at both ends so that adjacent aluminum profiles can be spliced ​​at 90-degree angles. Currently, the production process of most cutting machines and double-head saw cutting machines on the market is to first measure the length of the profile to be cut and then move the two moving cutting heads to the position where the saw needs to be cut. After the profile is fixed, cutting is carried out;

[0003] Reference application number: CN201710568985.1 is a 45° double-head cutting machine. The existing two movable cutting head structures include two chassis, a cutting assembly and a pulley in the chassis, wherein the chassis includes a plurality of metal plates, which are fixedly connected by screws to form a box structure, the top of which is a working surface for profile cutting, and the pulley is used for linear sliding on the slide rail. The structure of the chassis of such a cutting machine is too loose and the stability is insufficient; at the same time, the fixation of the profile now relies on the cylinder installed on the working surface to press the profile on the working surface to fix the profile, but the state of the profile before cutting is a continuous long strip, and its size is much longer than the total length of the cutting machine. Therefore, when loading, it is necessary to manually lift one end of the profile and pull it to the first movable On the cutting head, after the first movable cutting head fixes one end of the profile, the second movable cutting head is controlled to gradually move away from the first movable cutting head along the slide rail, and stops after moving to the length to be cut. However, the profile is now on the two movable cutting heads and is in a fixed state. During the movement of the second movable cutting head, the working surface of the second movable cutting head and the surface of the profile will rub against each other and get stuck, which may easily scratch and damage the surface of the profile. Moreover, the long strip of profile is always in a suspended state during the cutting process. Although current manufacturers will place a shelf at the rear end of the cutting machine to support the profile, there is still a distance between the shelf and the movable cutting head that cannot be supported. Under the action of its own weight pressure, the profile is easily bent and deformed, which seriously affects the quality of the profile. Utility Model Content

[0004] The utility model provides a profile cutting device to improve the stability of the cutting device, and at the same time prevent the profile and the second cutting mechanism from rubbing against each other to scratch the profile surface, and prevent the profile from bending and deforming.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a profile cutting device, comprising a base, a first cutting mechanism, a second cutting mechanism and a support frame, the first cutting mechanism is fixedly mounted on one end of the base, a slide rail is provided on the other end of the base, the second cutting mechanism and the support frame are both slidably provided on the slide rail, an extension platform is provided at the end of the second cutting mechanism away from the first cutting mechanism, a plurality of rotating rollers are rotatably provided on the extension platform, the first cutting mechanism and the second cutting mechanism both comprise an integrally welded box body, a cutting assembly provided in the box body, and a clamp provided on the upper side of the box body.

[0006] Furthermore, the upper and lower sides of the slide rail are convex parts and the middle is a concave part. The second cutting mechanism and the bottom of the support frame are both provided with a first sliding block. The first sliding block is provided with a groove matching the slide rail, and the notch of the groove faces downward.

[0007] Furthermore, the box body includes a top plate, a bottom plate, side columns, an outer plate and a movable door, the two ends of the side columns are fixedly connected to the top plate and the bottom plate by welding, thereby forming a box body frame, the outer plate is fixed to the outside of the box body frame, the movable door is movably connected to the side columns, and a reinforcing column is arranged in the box body, and the two ends of the reinforcing column are fixedly connected to the top plate and the bottom plate by welding.

[0008] Furthermore, an operating table is included, a side guide rail is arranged in front of the base, a second slider is arranged at the bottom of the operating table, and the second slider is slidably connected to the side guide rail.

[0009] Furthermore, an opening is provided on the extension platform, a main shaft is provided in the opening, and the rotating roller sleeve is provided outside the main shaft.

[0010] Furthermore, the clamp is arranged on a top plate, and the top plate is also provided with a mask.

[0011] Compared with the prior art, the beneficial effects of the utility model are: a box body that is integrally welded and formed replaces the existing spliced ​​structure, thereby preventing the box body structure from being loose and improving the stability of the first cutting mechanism and the second cutting mechanism; at the same time, an extension platform is provided on the second cutting mechanism, and the rotating roller on the extension platform is utilized to contact the profile to prevent surface scratches caused by mutual friction between the profile and the second cutting mechanism; at the same time, a support frame is provided, and the support frame and the extension platform are utilized to support the profile, thereby preventing the profile from bending and deformation. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0013] Figure 2 It is a schematic diagram of the disassembly of the first cutting mechanism in the utility model.

[0014] Figure 3 for Figure 2 Schematic diagram of the structure of the middle box.

[0015] Figure 4 It is a connection diagram of the second cutting mechanism and the extension platform in the utility model.

[0016] Figure 5 It is a top view of the extended platform in the utility model.

[0017] Figure 6 It is a structural schematic diagram of the slide rail part in the utility model.

[0018] Figure 7 It is a schematic diagram of the connection between the slide rail and the first sliding block in the utility model.

[0019] In the figure: base 1, first cutting mechanism 2, second cutting mechanism 3, support frame 4, extension platform 5, operating table 6, slide rail 11, box 21, cutting assembly 22, clamp 23, first slider 34, rotating roller 51, side guide rail 106, top plate 211, bottom plate 212, side column 213, outer plate 214, movable door 215, reinforcement column 216, groove 300, opening 500, main shaft 501, second slider 600. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] As shown in the accompanying drawings, the utility model is a profile cutting device, comprising a base 1, a first cutting mechanism 2, a second cutting mechanism 3 and at least one support frame 4, the upper surfaces of the first cutting mechanism 2 and the second cutting mechanism 3 are flat, the first cutting mechanism 2 is fixedly mounted on one end of the base 1, and can be directly welded to the base 1, the other end of the base 1 is provided with a slide rail 11, the second cutting mechanism 3 and the support frame 4 are both slidably arranged on the slide rail 11, and the support frame 4 is arranged at the inlet end of the slide rail 11 according to the feeding direction, that is, Figure 1The second cutting mechanism 3 is arranged between the support frame 4 and the first cutting mechanism 2, preferably two support frames 4 are arranged, and an extension platform 5 is arranged at one end of the second cutting mechanism 3 away from the first cutting mechanism 2, and the extension platform 5 is flush with the upper side of the second cutting mechanism 3, and a plurality of rotating rollers 51 are rotatably arranged on the extension platform 5, and the rotating rollers 51 can be equal to or slightly higher than the upper side of the box body 21, so that the rotating rollers 51 can replace the second cutting mechanism 3 to temporarily hold the profile, and the profile is fixed by the clamp 23 on the second cutting mechanism 3 after the movement is completed, and the upper surface of the support frame 4 is wrapped with a soft layer, and the first cutting mechanism 2 and the second cutting mechanism 3 can be fixed by the clamp 23 on the second cutting mechanism 3. They all include an integrally welded box body 21, a cutting assembly 22 arranged in the box body 21, and a clamp 23 arranged on the upper side of the box body 21. The upper surface of the box body 21 is a workbench. The clamp 23 includes a cylinder and a support plate. The support plate is vertically arranged on one side of the upper surface of the workbench, and the cylinder is arranged on the other side. Another cylinder is arranged on the workbench and moves up and down. The structures of the clamp 23 and the cutting assembly 22 are both existing structures. The cutting assembly 22 includes a lifting mechanism. The lifting mechanism is used to drive the cutting saw blade to lift and lower so that the cutting saw blade protrudes from the box body 21 to cut the profile. A mask is also provided on the workbench to prevent aluminum chips from splashing.

[0022] The utility model discloses a profile cutting device, wherein a box body 21 is integrally welded and formed, and replaces the existing spliced ​​structure, so as to realize screw removal and prevent the box body 21 structure from being loose, thereby improving the stability of the first cutting mechanism 2 and the second cutting mechanism 3, and at the same time, an extension platform 5 is extended on the second cutting mechanism 3, and the rotating roller 51 on the extension platform 5 is used to contact the profile, and the profile extends from the entrance end and comes to the first cutting mechanism 2, and the first cutting mechanism 2 fixes one end of the profile through the clamp 23, and controls the movement of the second cutting mechanism 3 according to the required cutting length, at this time, the lower surface of the profile is in contact with the rotating roller 51 on the extension platform 5, and ... 51 contacts, and the rotating roller 51 temporarily supports the profile instead of the second cutting mechanism 3. During the movement of the second cutting mechanism 3, the rotating roller 51 rolls on the surface of the profile to prevent surface scratches caused by mutual friction between the profile and the second cutting mechanism 3. At the same time, a support frame 4 is provided, and the profile is supported by the support frame 4 and the extension platform 5. If the length of the profile cut is short, the second cutting mechanism 3 will be relatively close to the first cutting mechanism 2, which means that the second cutting mechanism 3 is far away from the entrance end of the slide rail 11. At this time, the support frame 4 can be moved to the position where the profile is suspended to support the profile, thereby preventing the profile from bending and deformation.

[0023] like Figure 6-7As shown, the base 1 is provided with two sections of mutually parallel slide rails 11, the upper and lower sides of the slide rails 11 are convex parts and the middle is a concave part, the second cutting mechanism 3 and the bottom of the support frame 4 are provided with a first slider 34, the first slider 34 is provided with a groove 300 matching the slide rail 11, and the notch of the groove 300 faces downward, and the slide rail 11 of this shape cooperates with the groove 300 to prevent the slider from falling off the slide rail 11, and blocking members are also provided at both ends of the slide rail 11 to prevent the slider from detaching from the end.

[0024] like Figure 3 As shown, the box body 21 includes a top plate 211, a bottom plate 212, a side column 213, an outer plate 214 and a movable door 215. The two ends of the side column 213 are fixedly connected to the top plate 211 and the bottom plate 212 by welding, so as to form a frame of the box body 21. The outer plate 214 is fixed to the outside of the frame of the box body 21. The outer plate 214 and the frame of the box body 21 are also fixedly connected by welding. The movable door 215 is movably connected to the side column 213, so that the box body 21 is opened to facilitate the inspection of the internal cutting assembly 22 and other structures. The box body 21 is provided with a reinforcing column 216, and the reinforcing column 216 is provided in the box body 21. 16 is arranged in the middle of the box body 21, and preferably a plurality of reinforcing columns 216 are arranged in the box body 21, and the reinforcing columns 216 are arranged in the avoidance position in the box body 21 to avoid the cutting assembly 22 inside, so as to provide a certain supporting force for the middle of the box body 21, and the two ends of the reinforcing columns 216 are respectively fixedly connected to the top plate 211 and the bottom plate 212 by welding, and a reinforcing plate is also arranged at the bottom of the second cutting mechanism 3, and the lower side of the reinforcing plate contacts the slide rail 11, that is, the thickness of the reinforcing plate corresponds to the straight-line distance from the upper surface of the first slider 34 to the groove 300, and the reinforcing plate is strengthened during the movement of the second cutting mechanism 3.

[0025] In this embodiment, an operating table 6 is also included. A side guide rail 106 is arranged in front of the base 1. A second slider 600 is arranged at the bottom of the operating table 6. The second slider 600 is slidably connected to the side guide rail 106 to facilitate operation by workers.

[0026] In this embodiment, an opening 500 is provided on the extension platform, a main shaft 501 is provided in the opening 500, and the rotating roller 51 is sleeved outside the main shaft 501. The opening 500 is mainly provided to prevent aluminum chips from remaining on the rotating roller 51. Since the rotating roller 51 is cylindrical, the aluminum chips on it will automatically fall off as the rotating roller 51 rolls, and fall out of the extension platform 5 through the opening 500. Furthermore, the rotating roller 51 can also be connected to a motor and driven to rotate by the motor.

[0027] The above embodiments are preferred embodiments of the present utility model. All structures similar to the present utility model and equivalent changes made thereto should fall within the protection scope of the present utility model.

Claims

1. A profile cutting device, characterized in that: It includes a base, a first cutting mechanism, a second cutting mechanism and a support frame. The first cutting mechanism is fixedly installed on one end of the base, and a slide rail is provided on the other end of the base. The second cutting mechanism and the support frame are both slidably provided on the slide rail. An extension platform is provided at the end of the second cutting mechanism away from the first cutting mechanism, and a plurality of rotating rollers are rotatably provided on the extension platform. The first cutting mechanism and the second cutting mechanism both include an integrally welded box body, a cutting assembly arranged in the box body, and a clamp arranged on the upper side of the box body.

2. A profile cutting device according to claim 1, characterized in that: The upper and lower sides of the slide rail are convex parts, and the middle is a concave part. The second cutting mechanism and the bottom of the support frame are both provided with a first sliding block. The first sliding block is provided with a groove matching the slide rail, and the notch of the groove faces downward.

3. A profile cutting device according to claim 1, characterized in that: The box body includes a top plate, a bottom plate, side columns, an outer plate and a movable door. The two ends of the side columns are fixedly connected to the top plate and the bottom plate by welding, thereby forming a box body frame. The outer plate is fixed to the outside of the box body frame. The movable door is movably connected to the side columns. A reinforcing column is arranged in the box body. The two ends of the reinforcing column are fixedly connected to the top plate and the bottom plate by welding.

4. A profile cutting device according to claim 1, characterized in that: The utility model also comprises an operating table, a side guide rail is arranged in front of the base, a second sliding block is arranged at the bottom of the operating table, and the second sliding block is slidably connected to the side guide rail.

5. The profile cutting device according to claim 1, characterized in that: The extension platform is provided with an opening, a main shaft is arranged in the opening, and the rotating roller sleeve is arranged outside the main shaft.

Citation Information

Patent Citations

  • 45-degree double-head cutting machine

    CN107322087A

Cited By

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